Vehicle seat headrest, vehicle seat and vehicle

By incorporating a waterproof membrane layer and a flexible layer into the vehicle seat headrest, the problems of dents or excessive hardness caused by foam material filling are solved, thus improving the comfort and cost-effectiveness of the headrest.

CN223720743UActive Publication Date: 2025-12-26ZHEJIANG ZEEKR INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202520419652.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-12-26
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing vehicle seat headrests are prone to becoming dented or too hard when filled with foam material, affecting comfort.

Method used

An impermeable membrane layer and a flexible layer are installed in the headrest of the vehicle seat to prevent the foam filling from seeping out and to improve the softness of the outer surface of the cover. The flexible layer is separated from the impermeable membrane layer to improve comfort.

Benefits of technology

It effectively prevents the foam filling from leaking out, maintains the tightness of the cover, and at the same time improves the softness and comfort of the headrest, while reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vehicle interiors, in particular to a vehicle seat headrest, a vehicle seat and a vehicle. The vehicle seat headrest comprises a face cover and a foaming filling piece, a first cavity is formed in the face cover, and the first cavity is filled with the foaming filling piece; the vehicle seat headrest further comprises an anti-seepage film layer and a flexible layer, the anti-seepage film layer is arranged between the face cover and the foaming filler, and the flexible layer is arranged between the anti-seepage film layer and the face cover. A vehicle seat includes the vehicle seat headrest. A vehicle including the vehicle seat is also provided. The anti-seepage film layer and the flexible layer are arranged, the anti-seepage film layer can prevent the foaming filling piece from seeping out, and therefore when the foaming filling piece is filled, only the interior of the face sleeve is tensioned, and the tensioning degree of the face sleeve on the outer layer cannot be affected; moreover, the flexible layer is arranged between the impermeable film layer and the surface cover, the surface cover and the impermeable film layer are separated through the flexible layer, and the flexible layer can improve the softness of the outer surface of the surface cover during use so as to improve the comfort.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle interiors, and in particular to a vehicle seat headrest, a vehicle seat and a vehicle. BACKGROUND

[0002] With the development of vehicle technology, users have increasingly high requirements for the comfort and safety of vehicles during driving, including vehicle seats and headrests on the seats. The PIP headrest currently widely used is completed by directly filling foaming material into the cover and manually coating, which has high production efficiency and is suitable for mass production of vehicle seats. However, in the filling process, too much foaming material will cause the headrest to swell and become hard, and too little foaming material will cause the headrest to sag and other problems. Either of the above phenomena will affect the comfort of the seat headrest. CONTENT OF THE UTILITY MODEL

[0003] Therefore, it is necessary to provide a vehicle seat headrest, a vehicle seat and a vehicle that can ensure sufficient filling material and prevent the headrest from sagging while improving the comfort of the headrest.

[0004] To solve the above technical problems, the present application provides the following technical solutions:

[0005] A vehicle seat headrest includes a cover and a foaming filling piece, the cover is provided with a first cavity, and the foaming filling piece is filled in the first cavity.

[0006] The vehicle seat headrest further includes a barrier membrane layer and a flexible layer, the barrier membrane layer is arranged between the cover and the foaming filling piece, and the flexible layer is arranged between the barrier membrane layer and the cover.

[0007] It can be understood that the present application sets the barrier membrane layer and the flexible layer, so that the barrier membrane layer can prevent the foaming filling piece from leaking out. Thus, when filling the foaming filling piece, it will only cause the inside of the cover to swell, without affecting the swelling degree of the outer cover. In addition, the flexible layer is arranged between the barrier membrane layer and the cover, so that the flexible layer separates the cover and the barrier membrane layer. The flexible layer can improve the softness of the outer surface of the cover during use to improve the comfort.

[0008] In one embodiment, the surface of the cover forms an abutting portion for the head to lean against, and the flexible layer is arranged at the position of the abutting portion.

[0009] It can be understood that the flexible layer is arranged at the position of the abutting portion for the head to lean against, which can accurately increase the softness at the position, thereby improving the comfort and satisfaction of the user when using the vehicle seat headrest, and the flexible layer is arranged at the position of the abutting portion in a targeted manner, which can save the production cost of the vehicle seat headrest, thereby improving the performance-price ratio of the product.

[0010] In one of the embodiments, the face cover includes a first layer and a second layer, the first layer encloses the first chamber, and the second layer is arranged in the first chamber and at the position of the abutting portion, and the second layer is connected with the first layer and encloses a second chamber.

[0011] The first chamber and the second chamber are separated by the second layer, the impermeable membrane layer and the flexible layer are arranged in the second chamber, and the flexible layer is arranged between the impermeable membrane layer and the first layer.

[0012] It can be understood that the face cover is arranged in the form of the first layer and the second layer, and the flexible layer and the impermeable membrane layer are arranged in the second chamber, which can effectively isolate the foamed filling member with relatively large hardness, thereby avoiding the foamed filling member from being injected into the first chamber to cause the face cover to be tightened and the hardness at the position of the abutting portion to be increased.

[0013] In one of the embodiments, the flexible layer is configured as any one of a sponge layer, a silica gel layer and a cotton layer, and / or the first layer and the second layer are connected by thread sewing.

[0014] It can be understood that the sponge layer, the silica gel layer and the cotton layer all have good flexibility and comfort, so that the vehicle seat headrest can adapt to different shapes and pressures, thereby effectively improving the user experience, and the first layer and the second layer are connected by thread sewing, which is relatively simple and convenient for maintenance and repair.

[0015] In one of the embodiments, the impermeable membrane layer is configured as any one of a non-woven fabric composite impermeable membrane layer, a polyvinyl chloride film layer and a high-density polyethylene film layer.

[0016] In one of the embodiments, the face cover includes a plurality of pieces of material, and the plurality of pieces of material are spliced with each other and enclose the first chamber.

[0017] In one of the embodiments, the face cover is arranged as one of a leather face cover and a fabric face cover.

[0018] In one of the embodiments, the vehicle seat headrest further includes a reinforcing seat, and the reinforcing seat is arranged in the first chamber.

[0019] It can be understood that the reinforcing seat is arranged and placed in the first cavity, so that the rigidity of the inside of the headrest is sufficient to ensure that the vehicle seat headrest always maintains a certain shape and forms support for the head without affecting the comfort of the user.

[0020] The application also provides the following technical solutions:

[0021] A vehicle seat comprising the vehicle seat headrest in any of the above embodiments.

[0022] The application also provides the following technical solutions:

[0023] A vehicle comprising the vehicle seat in the above embodiments.

[0024] Compared with the prior art, the vehicle seat headrest is provided with a barrier film layer and a flexible layer, so that the barrier film layer can prevent the foamed filling from leaking out, so that when the foamed filling is filled, it only causes the inside of the cover to be tight, without affecting the tightness of the outer cover; and the flexible layer is arranged between the barrier film layer and the cover, so that the flexible layer separates the cover from the barrier film layer, and the flexible layer can improve the softness of the outer surface of the cover during use, to improve the comfort. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.

[0026] Figure 1 The overall structure schematic diagram of the vehicle seat headrest provided by the application.

[0027] Figure 2 The internal structure schematic diagram of the vehicle seat headrest provided by the application.

[0028] Figure 3 The internal structure schematic diagram of the vehicle seat headrest provided by the application. Figure 2 The structure enlarged schematic diagram of A in the above embodiment.

[0029] 100, vehicle seat headrest; 10, cover; 11, first cavity; 12, piece; 13, abutting portion; 14, first layer; 15, second layer; 16, second cavity; 20, foamed filling; 30, barrier film layer; 40, flexible layer; 50, reinforcing seat. DETAILED DESCRIPTION

[0030] To make the above objectives, features and advantages of the present application more clear, the specific embodiments of the present application will be described in detail below with reference to the drawings. Numerous specific details will be set forth in the following description in order to provide a thorough understanding of the present application. However, it will be appreciated by those skilled in the art that the present application can be practiced in a variety of ways beyond those described in this document, and that the present application is not limited to the specific embodiments described below.

[0031] It is to be noted that when an element or layer is referred to as being "on" or "connected to" another element or layer, it can be directly on or connected to the other element or layer, or intervening elements or layers can be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements or layers present. The use of the terms "on" and "connected to" in this document is not to be interpreted as being restricted to direct or immediate connections. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and the like are used in this document for the purpose of explanation only and are not intended to limit the present application.

[0032] In addition, the terms "first", "second", etc. are used herein only to describe various elements, and are not to be construed as implying relative importance or a quantity of the specified elements. Thus, a feature with a "first", "second" designation can include one or more of the features, either explicitly or implicitly. In the description of the present application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0033] In the present application, unless otherwise explicitly specified and limited, "on", "under", "above", and "over" of a first feature to a second feature can mean that the first feature is in direct contact with the second feature, or the first feature is indirectly in contact with the second feature through an intermediate medium. Moreover, "above", "over", and "on" of a first feature to a second feature can mean that the first feature is directly above or obliquely above the second feature, or only means that the first feature is horizontally higher than the second feature. "Below", "under", and "underneath" of a first feature to a second feature can mean that the first feature is directly below or obliquely below the second feature, or only means that the first feature is horizontally lower than the second feature.

[0034] Unless otherwise defined, all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to limit the present application. The term "and / or" used in the present application includes any and all combinations of one or more of the associated listed items.

[0035] Reference will now be made to Figures 1 to 3The vehicle seat headrest 100 provided by the application comprises a cover 10, a first chamber 11 arranged in the cover 10, and a foamed filling piece 20 filled in the first chamber 11; the vehicle seat headrest 100 further comprises a barrier film layer 30 and a flexible layer 40, the barrier film layer 30 is arranged between the cover 10 and the foamed filling piece 20, and the flexible layer 40 is arranged between the barrier film layer 30 and the cover 10. It needs to be explained that the headrest commonly used in the vehicle seat at present is generally a PIP headrest, which is made by filling the foamed material in the cover after the cover is combined with the barrier film. However, when the foamed material is filled in the cover, the inside of the cover is expanded and even exuded to the inside or the outer surface of the cover, so that the overall hardness of the cover is too high, thereby affecting the comfort of the headrest. Therefore, the barrier film layer 30 and the flexible layer 40 are arranged in the application, the barrier film layer 30 can prevent the foamed filling piece 20 from exuding, and when the foamed filling piece 20 is filled in the cover 10 and the barrier film layer 30, only the inside of the barrier film layer 30 is expanded, and the expansion degree of the outer cover 10 is not affected; meanwhile, the flexible layer 40 is arranged between the barrier film layer 30 and the cover 10, the cover 10 and the barrier film layer 30 are separated by the flexible layer 40, and the softness of the outer surface of the cover 10 is improved by the flexible layer 40, thereby improving the comfort of the vehicle seat headrest 100.

[0036] Here, the cover 10 comprises a plurality of pieces of material 12, which are spliced and surrounded with each other to form the first chamber 11. In this way, the vehicle seat headrest 100 is convenient to disassemble and maintain.

[0037] Further, the cover 10 is arranged as one of a leather cover and a fabric cover or is spliced from the two, and the specific arrangement can be selected by the user according to the own needs.

[0038] As preferred, a leaning part 13 is formed on the surface of the cover 10, the leaning part 13 is used for the head to lean on, and the flexible layer 40 is arranged at the position of the leaning part 13, so as to improve the hardness of the leaning part 13 by the flexible layer 40, so that the leaning part 13 is relatively soft, and the comfort and satisfaction of the user when using the vehicle seat headrest 100 are improved. Meanwhile, the leaning part 13 is used for the head to lean on, and other positions are not required to be so soft. Therefore, the flexible layer 40 is arranged at the position of the leaning part 13, so as to save the production cost of the vehicle seat headrest 100, thereby improving the performance-price ratio of the product.

[0039] As Figure 2 and Figure 3As shown, the face cover 10 includes a first layer 14 and a second layer 15, the first layer 14 surrounds the first chamber 11, the second layer 15 is arranged in the first chamber 11 and located at the position of the abutting part 13, the second layer 15 is connected with the first layer 14 and surrounds the second chamber 16; wherein the first chamber 11 and the second chamber 16 are separated by the second layer 15. In this way, the foamed filling piece 20 can be separated by the second layer after being filled into the first chamber 11, thereby avoiding the foamed filling piece 20 causing the outer surface of the face cover 10 to be tight, affecting the comfort of the user during use.

[0040] Here, the first layer 14 and the second layer 15 are connected by thread sewing. The first layer 14 and the second layer 15 are connected by thread sewing, which is simple and easy to maintain and repair. Not limited to this, the first layer 14 and the second layer 15 can also be connected by glue or other means.

[0041] Please continue to refer to Figure 2 and Figure 3 , the impermeable film layer 30 and the flexible layer 40 are arranged in the second chamber 16, that is, they are located between the first layer 14 and the second layer 15 of the face cover 10, and at the same time, the flexible layer 40 is arranged between the impermeable film layer 30 and the first layer 14. In this way, the position where the abutting part 13 of the vehicle seat headrest 100 is located is composed of the first layer 14, the flexible layer 40, the impermeable film layer 30, the second layer 15 and the foamed filling piece 20 in turn, and such a setting mode can effectively isolate the hardness of the foamed filling piece 20 in the second layer 15 and the impermeable film layer 30, and further reduce the hardness of the vehicle seat headrest 100 through the setting of the flexible layer 40, thereby improving the overall use comfort of the headrest.

[0042] Here, the impermeable film layer 30 is configured as any one of a non-woven composite impermeable film layer, a polyvinyl chloride film layer, and a high-density polyethylene film layer. Of course, it is not limited to this, and other impermeable materials can also be selected according to needs. Here, the non-woven composite impermeable film layer, the polyvinyl chloride film layer, and the high-density polyethylene film layer can all effectively prevent the foamed filling piece 20 from leaking out and improve the softness of the outer surface of the face cover 10.

[0043] The flexible layer 40 is configured as one or more spliced layers of sponge layer, silica gel layer, and cotton layer. Of course, it is not limited to this, and other materials can also be selected according to needs. Here, the sponge layer, the silica gel layer, and the cotton layer all have good flexibility and comfort, which can adapt to different shapes and pressures and effectively improve the user's experience.

[0044] As Figure 2As shown, the vehicle seat headrest 100 further comprises a reinforcing seat 50, which is arranged in the first cavity 11. It can be understood that, by arranging the reinforcing seat 50 in the first cavity 11, the vehicle seat headrest 100 can always maintain a certain shape and provide support to the head without affecting the comfort of the user.

[0045] Here, the reinforcing seat 50 is made of foamed polypropylene, i.e., EPP material. The EPP material has the characteristics of durability, difficulty in deformation, and light weight, and can reduce the overall weight of the vehicle seat headrest 100 while ensuring the shape and durability of the reinforcing seat 50, thereby improving the performance of the product.

[0046] The application also provides a vehicle seat comprising the vehicle seat headrest 100 described in any of the above embodiments.

[0047] Further, the application also provides a vehicle comprising the vehicle seat described in the above embodiments.

[0048] The technical features of the above embodiments can be combined in any manner. In order to make the description concise, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present application.

[0049] The above embodiments only express several implementation manners of the application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent application scope. It should be pointed out that, for those skilled in the art, without departing from the concept of the application, a number of modifications and improvements can be made, which are all within the protection scope of the application. Therefore, the patent protection scope of the application should be subject to the appended claims.

Claims

1. A vehicle seat headrest, comprising a cover (10) and a foamed filler (20), wherein a first cavity (11) is arranged in the cover (10), and the foamed filler (20) is filled in the first cavity (11). characterized in that The vehicle seat headrest further comprises a barrier membrane layer (30) and a flexible layer (40), wherein the barrier membrane layer (30) is arranged between the cover (10) and the foamed filler (20), and the flexible layer (40) is arranged between the barrier membrane layer (30) and the cover (10).

2. The vehicle seat headrest according to claim 1, characterized by The cover (10) is provided with a resting portion (13) on the surface thereof, the resting portion (13) is used for the head to lean against, and the flexible layer (40) is arranged at the position of the resting portion (13).

3. The vehicle seat headrest according to claim 2, characterized by The cover (10) comprises a first layer (14) and a second layer (15), wherein the first layer (14) encloses the first cavity (11), the second layer (15) is arranged in the first cavity (11) and located at the position of the resting portion (13), and the second layer (15) is connected with the first layer (14) and encloses a second cavity (16) together. The first cavity (11) and the second cavity (16) are separated by the second layer (15), the barrier membrane layer (30) and the flexible layer (40) are arranged in the second cavity (16), and the flexible layer (40) is arranged between the barrier membrane layer (30) and the first layer (14).

4. The vehicle seat headrest according to claim 3, characterized by The flexible layer (40) is configured as any one of a sponge layer, a silica gel layer and a cotton layer; and / or the first layer (14) and the second layer (15) are connected by thread sewing.

5. The vehicle seat headrest according to claim 3, characterized by The barrier membrane layer (30) is configured as any one of a non-woven fabric composite barrier membrane layer, a polyvinyl chloride membrane layer and a high-density polyethylene membrane layer.

6. The vehicle seat headrest according to claim 1, characterized by The cover (10) comprises a plurality of pieces of material (12), and the plurality of pieces of material (12) are spliced with each other and enclose the first cavity (11) together.

7. The vehicle seat headrest according to claim 1 or 6, characterized by The cover (10) is configured as one of a leather cover (10) and a fabric cover (10).

8. The vehicle seat headrest according to claim 7, characterized by The vehicle seat headrest further comprises a reinforcing seat (50), and the reinforcing seat (50) is arranged in the first cavity (11).

9. A vehicle seat characterized by comprising: The vehicle seat headrest comprises any one of claims 1-8.

10. A vehicle characterized by comprising: The vehicle seat comprises claim 9.