Zero-scattering intelligent flow adjusting chain scraper conveyor

Abstract

The utility model discloses a zero-scattering intelligent flow regulation chain scraper conveyor, which relates to the technical field of chain scraper conveyors, and comprises a rack and a placement frame, transmission rollers are rotationally installed on the two sides in the machine frame, main motors are arranged at the two ends of the rear side face of the machine frame, output shafts of the main motors are connected with the ends of the transmission rollers, clamping teeth on the outer sides of the transmission rollers are correspondingly meshed with transmission chains, and plate bodies are evenly installed on the outer sides of the transmission chains. According to the zero-scattering intelligent flow adjusting chain scraper conveyor, a height limiting plate is adopted to be matched with an anti-falling plate, so that loss caused by falling of materials in the material conveying process can be prevented; and meanwhile, a material collecting shell is matched with a conveying pump, so that materials falling off from the surface of the plate body can be recycled and conveyed again, zero scattering of the materials is achieved, and the material flow can be detected in real time through an industrial camera and then adjusted.

Description

TECHNICAL FIELD

[0001] The utility model relates to chain plate conveyer technical field, concretely is a kind of scattered intelligent flow regulation chain plate conveyer. BACKGROUND

[0002] Scattered intelligent flow regulation chain plate conveyer is a kind of efficient conveying equipment integrated with advanced technology and intelligent control, specially designed for bulk material conveying.The core goal is to realize "zero scattering" in the process of material conveying, and accurately regulate the conveying flow through intelligent system, applicable to many industries such as mine, chemical industry, grain, metallurgy, etc., chain plate conveyer solves the scattering and flow control problem of traditional conveyer through innovative technology and intelligent design, provides efficient, intelligent, environmentally friendly conveying solution for modern industry, has wide application prospect and market potential, and the current chain plate conveyer lacks adjustable height limiting unit during use, which causes the accumulated material to easily fall off, and some materials are adhered to the surface of plate body, which easily causes material loss, therefore, we propose a kind of scattered intelligent flow regulation chain plate conveyer. SUMMARY

[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art, provide a kind of scattered intelligent flow regulation chain plate conveyer, limit high board is matched with anti-drop plate, which can prevent the loss caused by falling during conveying material, and the material falling off the surface of plate body can be recycled and conveyed again by material collecting shell matched with conveying pump, so as to realize zero scattering of material, and the material flow can be detected in real time by industrial camera, and then adjusted, which can effectively solve the problems in the background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of scattered intelligent flow regulation chain plate conveyer, including rack and placing rack;

[0005] Rack: the both sides in the inside are rotationally installed with transmission roller, the both ends of the rear side of the rack are equipped with main motor, the output shaft of the main motor is connected with the end portion of transmission roller, the clamping tooth on the outside of transmission roller is engaged with transmission chain correspondingly, the outside of transmission chain is evenly installed with plate body, the placing rack has two and is respectively fixed at the front and rear sides of the top surface of rack, industrial camera is placed and installed in the inside of placing rack, the bottom surface of rack is equipped with recovery unit, the top surface of rack is equipped with height limiting unit;

[0006] Wherein, it further includes controller, the controller is located at the front side of rack, the input end of main motor and industrial camera is electrically connected with the output end of controller, the input end of controller is electrically connected with the output end of external power supply.

[0007] The industrial camera arranged can detect the material flow of the conveying, so that the speed of the main motor adjusting the transmission chain can be started according to different uses of the material conveying, and then the material flow is adjusted.

[0008] Further, the recycling unit comprises a material collecting shell, a supporting rod, a threaded conveying rod, a discharge pipe, an auxiliary motor, a conveying pump and a discharge pipe, the supporting rod is arranged on the front and rear sides of the material collecting shell and connected with the bottom surface of the rack, the threaded conveying rod is rotatably arranged at the bottom end of the material collecting shell, the auxiliary motor is fixed on the rear side of the material collecting shell, the output shaft of the auxiliary motor is connected with the rear end of the threaded conveying rod, the discharge pipe is communicatedly arranged on the front side of the material collecting shell, the discharge pipe is arranged on the discharge port of the top surface of the conveying pump, the input end of the auxiliary motor is electrically connected with the output end of the controller, the material collecting shell arranged can collect the materials falling on the plate body, the discharge pipe is connected with the feeding port of the conveying pump through the external conveying pipe, the auxiliary motor is started to drive the threaded conveying rod to rotate and the conveying pump is used to recycle and convey the falling materials, so that the scattered materials are recycled.

[0009] Further, the recycling unit further comprises a fixing frame, a material distributing block and a material shell, the fixing frame is fixed on the front and rear sides of the material shell and connected with the top surface of the rack, the material distributing block is fixed in the material shell, the front and rear sides of the material distributing block are inclined, the through hole of the top surface of the material shell is correspondingly inserted with the discharge pipe, the materials collected in the material shell are put into the material shell, and the material distributing block arranged in the material shell can uniformly drop the materials on the surface of the plate body for conveying again.

[0010] Further, the recycling unit further comprises a mounting seat and a cleaning brush, the mounting seat is fixed on the right side in the material collecting shell, and the cleaning brush is insertedly arranged in the mounting seat, so that the materials adhered on the surface of the plate body can be cleaned by the cleaning brush in the mounting seat.

[0011] Further, the height limiting unit comprises a motor, a lead screw, a fixing column, an adjusting seat and a height limiting plate, the fixing column is arranged on the right side of the top surface of the rack, the top surface of the fixing column is provided with the motor, the output shaft of the motor is connected with the top end of the lead screw, the lead screw is screw-connected with the screw hole on the surface of the adjusting seat, the adjusting seat is slidingly arranged in the fixing column, the inner side surface of the adjusting seat is rotatably connected with the end portion of the height limiting plate, and the input end of the motor is electrically connected with the output end of the controller, so that the height of the height limiting plate can be adjusted by starting the motor to drive the lead screw to rotate, and the height of the conveyed materials can be effectively limited to prevent the materials from being scattered due to the high stacking.

[0012] Furthermore, the height limiting unit also includes an anti-detachment plate and a clip. The clip is fixed to the outer side of the anti-detachment plate, and the clip engages with the slot on the surface of the fixing column. The clip engages into the slot to fix the anti-detachment plate, thus blocking the pushed-down material.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This scattered intelligent flow regulating chain conveyor has the following advantages:

[0014] 1. An industrial camera can be installed to detect the flow rate of the conveyed material, which allows for easy adjustment of the main motor speed and transmission chain speed based on the different materials being conveyed, thereby regulating the material flow rate.

[0015] 2. The material receiving shell can collect materials falling from the plate. The auxiliary motor drives the threaded conveyor rod to rotate and, together with the conveying pump, recovers and re-conveys the fallen materials. The cleaning brush inside the mounting base can clean the materials adhering to the plate surface, thus achieving zero-scattering of materials.

[0016] 3. The height of the height limit plate is adjusted by starting the motor to drive the lead screw to rotate, thus effectively limiting the height of the conveyed material. The clamp is locked into the clamp slot to fix the anti-detachment plate, which protects the pushed-down material and prevents the material from being piled up too high and scattering. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the frame of this utility model;

[0019] Figure 3 This is a schematic diagram of the recycling unit structure of this utility model;

[0020] Figure 4 This utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0021] In the diagram: 1. Frame, 2. Recycling unit, 21. Material receiving shell, 22. Support rod, 23. Threaded conveyor rod, 24. Discharge pipe, 25. Auxiliary motor, 26. Conveying pump, 27. Discharge pipe, 28. Fixing frame, 29. Material dividing block, 210. Material shell, 211. Mounting base, 212. Cleaning brush, 3. Height limiting unit, 31. Motor, 32. Lead screw, 33. Fixing column, 34. Adjusting seat, 35. Height limiting plate, 36. Anti-detachment plate, 37. Card holder, 4. Main motor, 5. Transmission roller, 6. Transmission chain, 7. Plate body, 8. Placement rack, 9. Industrial camera, 10. Controller. Detailed Implementation

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0023] Please refer to Figures 1-4 The embodiment provides a technical scheme: a scattered intelligent flow adjusting chain plate conveyor, which comprises a rack 1 and a placing rack 8.

[0024] The rack 1: both sides of the inside are rotatably installed with transmission rollers 5, both ends of the rear side of the rack 1 are provided with main motors 4, the output shafts of the main motors 4 are connected with the end portions of the transmission rollers 5, the clamping teeth on the outer side of the transmission roller 5 are correspondingly engaged with the transmission chain 6, the outer side of the transmission chain 6 is uniformly provided with plate bodies 7, the rack 1 is provided with two placing racks 8 which are respectively fixed on the front and rear sides of the top surface of the rack 1, the inside of the placing rack 8 is provided with an industrial camera 9, the bottom surface of the rack 1 is provided with a recycling unit 2, the recycling unit 2 comprises a material collecting shell 21, supporting rods 22, a threaded conveying rod 23, a discharge pipe 24, a sub-motor 25, a conveying pump 26 and a discharge pipe 27, the front and rear sides of the material collecting shell 21 are provided with the supporting rods 22, the supporting rods 22 are connected with the bottom surface of the rack 1, the bottom end of the inside of the material collecting shell 21 is rotatably provided with the threaded conveying rod 23, the rear side of the material collecting shell 21 is fixed with the sub-motor 25, the output shaft of the sub-motor 25 is connected with the rear side end of the threaded conveying rod 23, the discharge pipe 24 is communicated and installed on the front side of the material collecting shell 21, the top surface of the conveying pump 26 is provided with the discharge pipe 27, the input end of the sub-motor 25 is electrically connected with the output end of the controller 10, the material collecting shell 21 can collect the materials falling on the plate body 7, the external conveying pipe is used to connect the discharge pipe 24 with the feeding port of the conveying pump 26, the sub-motor 25 is started to drive the threaded conveying rod 23 to rotate and cooperate with the conveying pump 26 to recycle and convey the falling materials, so that the scattered materials are collected, the recycling unit 2 further comprises fixing frames 28, material distributing blocks 29 and a material shell 210, the front and rear sides of the material shell 210 are fixed with the fixing frames 28, the other ends of the fixing frames 28 are connected with the top surface of the rack 1, the inside of the material shell 210 is fixed with the material distributing blocks 29, the front and rear sides of the material distributing blocks 29 are inclined, the through hole on the top surface of the material shell 210 is correspondingly inserted with the discharge pipe 27, the materials collected in the inside of the material shell 210 are put into the inside of the material shell 210, the material distributing blocks 29 arranged in the inside of the material shell 210 can uniformly fall the materials on the surface of the plate body 7 for re-conveying, the recycling unit 2 further comprises mounting seats 211 and cleaning brushes 212, the mounting seats 211 are fixed on the right side of the inside of the material collecting shell 21, the cleaning brushes 212 are inserted and installed in the inside of the mounting seats 211, the cleaning brushes 212 in the inside of the mounting seats 211 can clean the materials adhered on the surface of the plate body 7, the top surface of the rack 1 is provided with a height limiting unit 3, the height limiting unit 3 comprises motors 31, lead screws 32, fixed columns 33, adjusting seats 34 and height limiting plates 35, the fixed columns 33 are two and correspondingly fixed on the right side of the top surface of the rack 1, the top surface of the fixed column 33 is provided with the motor 31, the output shaft of the motor 31 is connected with the top end of the lead screw 32, the lead screw 32 is threadedly connected with the screw holes on the surface of the adjusting seat 34, the adjusting seat 34 is slidably installed in the inside of the fixed column 33, the inside surface of the adjusting seat 34 is rotatably connected with the end portion of the height limiting plate 35, the input end of the motor 31 is electrically connected with the output end of the controller 10, the motor 31 is started to drive the lead screw 32 to rotate to adjust the height of the height limiting plate 35, so that the height of the conveyed materials is effectively limited to prevent the problem that the materials are scattered due to the high stacking,The height limiting unit 3 further comprises an anti-off plate 36 and a clamping frame 37, the clamping frame 37 is fixed to the outer side of the anti-off plate 36 and is clamped into a clamping groove on the surface of the fixing column 33, so that the anti-off plate 36 is fixed, and the clamping frame 37 plays a shielding role on the pushed and fallen material,

[0025] The controller 10 is arranged on the front side of the rack 1, the input end of the main motor 4 and the industrial camera 9 is electrically connected with the output end of the controller 10, and the input end of the controller 10 is electrically connected with the output end of the external power supply.

[0026] The working principle of the scattered and fallen intelligent flow adjusting chain plate conveyor is as follows: firstly, the height of the limiting plate 35 is adjusted by starting the motor 31 to drive the lead screw 32 to rotate according to the height of the material, so that the height of the conveyed material is effectively limited, the clamping frame 37 is clamped into the clamping groove to fix the anti-off plate 36, so that the pushed and fallen material is shielded, the problem of material stacking too high is prevented, the material remaining on the surface of the plate body 7 directly falls into the material collecting shell 21, the cleaning brush 212 in the mounting seat 211 can clean the material adhered to the surface of the plate body 7, the discharge pipe 24 is connected with the feeding port of the conveying pump 26 through the external conveying pipe, the threaded conveying rod 23 is rotated by starting the auxiliary motor 25, and the dropped material is recycled and conveyed into the material shell 210 by cooperating with the conveying pump 26, the material is evenly dropped onto the surface of the plate body 7 by the material distributing block 29 arranged in the material shell 210, so that the material is scattered and fallen, and the industrial camera 9 can detect the flow of the conveyed material, so that the speed of the driving chain 6 is adjusted according to the different use of the material conveying, and the flow of the material is adjusted.

[0027] It is worth noting that the controller 10 disclosed in the above embodiment is selected as a model S7-200, the main motor 4, the auxiliary motor 25 and the motor 31 can be freely configured according to actual application scenarios, and a servo motor with a model of 80M-03230C10-C is recommended, and the industrial camera 9 can be selected as a model GX2500-C. The controller 10 controls the main motor 4, the auxiliary motor 25, the motor 31, the conveying pump 26 and the industrial camera 9 to work by using a method commonly used in the prior art.

[0028] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion obtained by using the utility model specification and drawing contents, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. A loose-fall intelligent flow regulating chain conveyor, characterized in that: Including frame (1) and rack (8); The frame (1) is internally rotatably provided with two transmission rollers (5), the rear side of the frame (1) is provided with a main motor (4) at both ends, the output shaft of the main motor (4) is connected with the end of the transmission roller (5), the outer side of the transmission roller (5) is engaged with the transmission chain (6), the outer side of the transmission chain (6) is uniformly provided with a plate body (7), the rack (8) is provided with two racks fixed on the front and rear sides of the top surface of the frame (1), the industrial camera (9) is internally placed and mounted on the rack (8), the bottom surface of the frame (1) is provided with a recycling unit (2), and the top surface of the frame (1) is provided with a limiting height unit (3). The controller (10) is arranged on the front side of the frame (1), the input end of the main motor (4) and the industrial camera (9) is electrically connected with the output end of the controller (10), and the input end of the controller (10) is electrically connected with the output end of the external power supply.

2. A drop out intelligent flow regulating chain conveyor as claimed in claim 1, wherein: The recycling unit (2) comprises a material collecting shell (21), a supporting rod (22), a threaded conveying rod (23), a discharge pipe (24), a sub-motor (25), a conveying pump (26) and a discharge pipe (27), the front and rear sides of the material collecting shell (21) are provided with the supporting rod (22), the supporting rod (22) is connected with the bottom surface of the frame (1), the bottom end of the material collecting shell (21) is rotatably provided with the threaded conveying rod (23), the sub-motor (25) is fixed on the rear side of the material collecting shell (21), the output shaft of the sub-motor (25) is connected with the rear side end of the threaded conveying rod (23), the discharge pipe (24) is communicatedly installed on the front side of the material collecting shell (21), the discharge port of the top surface of the conveying pump (26) is provided with the discharge pipe (27), and the input end of the sub-motor (25) is electrically connected with the output end of the controller (10).

3. A drop out intelligent flow regulating chain conveyor as claimed in claim 2, wherein: The recycling unit (2) further comprises a fixing frame (28), a material distributing block (29) and a material shell (210), the front and rear sides of the material shell (210) are fixedly provided with the fixing frame (28), the other end of the fixing frame (28) is connected with the top surface of the frame (1), the material distributing block (29) is fixedly arranged in the material shell (210), and the front and rear sides of the material distributing block (29) are inclinedly arranged.

4. A drop out intelligent flow regulating chain conveyor as claimed in claim 2, wherein: The recycling unit (2) further comprises a mounting seat (211) and a cleaning brush (212), the mounting seat (211) is fixedly arranged on the right side in the material collecting shell (21), and the cleaning brush (212) is insertedly arranged in the mounting seat (211).

5. A drop out intelligent flow regulating chain conveyor as claimed in claim 1 wherein: Said height limiting unit (3) contains motor (31), screw rod (32), fixed column (33), adjusting seat (34) and height limiting plate (35), the fixed column (33) has two and is fixed in the right side of the top surface of the frame (1) correspondingly, the top surface of the fixed column (33) is equipped with motor (31), the output shaft of the motor (31) is connected with the top end of screw rod (32), the screw rod (32) is connected with the screw hole of the surface of adjusting seat (34) threadedly, the adjusting seat (34) is slidably installed with the inside of fixed column (33), the inside surface of the adjusting seat (34) is rotatably connected with the end of height limiting plate (35), the input end of the motor (31) is electrically connected with the output end of controller (10).

6. A drop out intelligent flow regulating chain conveyor as claimed in claim 5 wherein: Said height limiting unit (3) further includes anti-off plate (36) and clamping frame (37), the outside surface of the anti-off plate (36) is fixed with clamping frame (37), the clamping frame (37) is clamped with the clamping groove on the surface of fixed column (33) correspondingly.

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