Positive and negative cap carding device for rotating disk of cap sorter
By introducing a rotating disc, a limiting part, and a camera monitoring function to detect bottle caps falling off into the cap feeding machine, the problems of bottle cap accumulation and blockage are solved, ensuring smooth delivery of bottle caps and efficient operation of the equipment.
Patent Information
- Application Number
- CN202520135423.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing cap sorting machines are prone to causing caps to accumulate and clog on the rotating disc, affecting the smooth operation of the equipment and making it difficult to effectively separate the front and back caps.
A sorting device comprising a rotating disk, a cylinder, a motor, a limiting part, and a camera was designed. The device disperses bottle caps through a cone, prevents accumulation through the limiting part, and monitors and blows off reverse caps to ensure smooth delivery of bottle caps.
It achieves effective dispersion and conveying of bottle caps, avoids clogging of the rotating disc, and improves the working efficiency and reliability of the equipment.
Smart Images

Figure CN223721955U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of bottle cap carding equipment, especially relates to a cap arranging machine rotary disc positive and negative cap carding device. BACKGROUND
[0002] In many food production, often adopt bottled, in the production line, batch production bottled product, product is loaded into the bottle body, then the bottle cap is covered. In order to improve production efficiency, the degree of automation on the production line is higher, when the batch bottle cap is handled, through the cap arranging machine, the positive and negative cap is arranged, under the action of centrifugal force, the bottle cap sequentially moves to the conveying belt in the cap arranging machine, the bottle cap on the conveying belt is monitored, and the bottle cap placed reversely is blown off and falls back to the cap arranging machine again. But the cap arranging machine used at present is easy to make the bottle cap accumulate in a region, the edge of the opening of the bottle cap is easy to be clamped at the edge of the rotary disc, in addition, there may be sundries in the large amount of bottle cap poured, and the edge of the rotary disc is also blocked, which affects the smoothness of equipment work. SUMMARY
[0003] Therefore, the utility model aims at overcoming the above problems in prior art, and provides a cap arranging machine rotary disc positive and negative cap carding device.
[0004] To achieve the above object, the technical scheme of the utility model is as follows:
[0005] A cap arranging machine rotary disc positive and negative cap carding device, including rotary disc and the upper and lower opening setting cylinder, rotary disc is located at the bottom of cylinder, and the motor is fixedly connected at the bottom of rotary disc, the motor is fixedly connected on the upper side of support frame, rotary disc includes the conical portion that protrudes upwards, annular connecting portion and limiting portion, connecting portion is fixedly connected at the bottom of conical portion and outward horizontally, limiting portion includes annular connecting along and annular blocking along fixedly connected on the upper side of connecting along, connecting along is fixedly connected at the bottom side of connecting portion, and blocking along is located in the inner side of cylinder, and the gap is arranged between blocking along and the inner wall of cylinder.
[0006] Further, the surface of the conical portion is uniformly fixedly connected with a plurality of blocking strips, when the bottle cap is poured on the rotary disc and rotates with the rotary disc.
[0007] Further, the limiting portion includes a plurality of limiting units that are butt jointed together, each limiting unit includes a first arc-shaped along and a second arc-shaped along fixedly connected on the upper side of the first arc-shaped along, a plurality of first arc-shaped along are butt jointed into connecting along, a plurality of second arc-shaped along are butt jointed into blocking along, and each first arc-shaped along is fixedly connected on the bottom of connecting portion by a plurality of screws.
[0008] Further, the gap is also arranged between the bottom of cylinder and the upper surface of connecting along.
[0009] Further, the inner side of the connecting part is fixed with a fixing table through a plurality of connecting blocks, and the output shaft of the motor is fixed with the fixing table.
[0010] Further, the support frame comprises a support plate and a plurality of support legs fixed to the bottom of the support plate.
[0011] Further, a plurality of mounting blocks are uniformly fixed on the circumferential side wall of the barrel, and a support column is vertically fixed on the bottom of each mounting block.
[0012] Further, a through slot is formed at the top end of the barrel corresponding to the conveying belt, and the conveying belt is outwardly arranged through the through slot.
[0013] Further, a nozzle and a camera are further installed on the barrel.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] The cap sorting machine rotating disc positive and negative cap carding device sets the middle part of the rotating disc as a taper part, which facilitates the dispersion of the bottle caps poured into the barrel in all directions, and the bottle caps are dispersed on the connecting part and moved to the conveying belt during rotation. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings, which form a part of this description, are included to provide a further understanding of the application and are incorporated herein for explanation. The present application will become more fully understood from the detailed description and accompanying drawings, and numerous embodiments of the application will be apparent to those skilled in the art, and it will be readily understood that the detailed description and representations are not intended to limit the scope of the present application.
[0017] Figure 1 The cap sorting machine rotating disc positive and negative cap carding device structure schematic view is described in the embodiment of the utility model;
[0018] Figure 2 The rotating disc structure schematic view is described in the embodiment of the utility model;
[0019] Figure 3 The rotating disc structure schematic view is described in the embodiment of the utility model;
[0020] Figure 4 The limiting part structure schematic view is described in the embodiment of the utility model;
[0021] Figure 5 The limiting part structure schematic view is described in the embodiment of the utility model;
[0022] BRIEF DESCRIPTION OF DRAWINGS:
[0023] 1. Cylinder body; 11. Through groove; 2. Rotary disk; 21. Conical part; 22. Connecting part; 23. Limiting part; 231. Connecting edge; 2311. First arc edge; 232. Stop edge; 2321. Second arc edge; 24. Stop bar; 25. Connecting block; 26. Fixed platform; 3. Motor; 4. Support plate; 5. Conveyor belt; 6. Mounting block; 7. Support column; 8. Support leg. Detailed Implementation
[0024] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0025] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] As shown in the figure, a rotating disc positive and negative cover carding device of a cap unscrambler comprises a rotating disc 2 and a barrel 1 with openings on the top and bottom, the rotating disc 2 is located at the bottom of the barrel 1, and a motor 3 is fixed to the bottom of the rotating disc 2, the motor 3 is fixed to the upper side of a support frame, a spiral conveyor belt 5 is arranged on the inner wall of the barrel 1, the rotating disc 2 comprises a conical portion 21, an annular connecting portion 22 and a limiting portion 23, the connecting portion 22 is fixed to the bottom of the conical portion 21 in a circumferential and horizontal direction, the limiting portion 23 comprises an annular connecting edge 231 and an annular blocking edge 232 fixed to the upper side of the connecting edge 231, the connecting edge 231 is fixed to the bottom side of the connecting portion 22, and the blocking edge 232 is located on the inner side of the barrel 1 and has a gap with the inner wall of the barrel 1, so that the rotating disc 2 rotates more smoothly. In this embodiment, the conical portion 21 and the connecting portion 22 are integrally formed. In this embodiment, the middle of the rotating disc 2 is provided as the conical portion 21, which facilitates the dispersion of the bottle caps poured into the barrel 1 in all directions, and the bottle caps are dispersed on the connecting portion 22 and moved to the conveyor belt 5 during rotation; in addition, by arranging the limiting portion 23, the edges of the bottle cap openings or other sundries are prevented from being stuck between the rotating disc 2 and the bottom of the barrel 1 during rotation, thereby affecting the work.
[0029] A plurality of blocking strips 24 are uniformly fixed to the surface of the conical portion 21, when the bottle caps are poured on the rotating disc 2 and rotate with the rotating disc 2, a part of the bottle caps can be blocked by the blocking strips 24, thereby preventing a large number of bottle caps from accumulating in a relatively concentrated area.
[0030] The limiting portion 23 comprises a plurality of limiting units that are butted together, each limiting unit comprises a first arc-shaped edge 2311 and a second arc-shaped edge 2321 fixed to the upper side of the first arc-shaped edge 2311, a plurality of first arc-shaped edges 2311 are butted together to form the connecting edge 231, a plurality of second arc-shaped edges 2321 are butted together to form the blocking edge 232, and each first arc-shaped edge 2311 is fixed to the bottom of the connecting portion 22 by a plurality of screws. In this embodiment, the limiting portion 23 is provided as a plurality of limiting units, each limiting unit is fixed to the bottom of the connecting portion 22 by a plurality of screws, and when the gap between the blocking edge 232 and the inner wall of the barrel 1 is blocked at a certain position, the corresponding limiting unit at the position can be disassembled for cleaning.
[0031] A gap is also provided between the bottom of the barrel 1 and the upper surface of the connecting edge 231, which facilitates the rotation of the rotating disc 2.
[0032] A plurality of connecting blocks 25 are fixed to the inner side of the connecting portion 22, and a fixed table 26 is fixed to the inner side of the connecting blocks 25, the output shaft of the motor 3 is fixed to the fixed table 26.
[0033] The support frame comprises a support plate 4 and a plurality of support legs 8 fixed to the bottom of the support plate 4, and the motor 3 is fixed to the upper side of the bottom plate. In this embodiment, the support legs 8 are fixed to the ground by bolts (the bolt mounting holes are not shown), which enhances the stability of the device when the motor 3 is working.
[0034] The plurality of mounting blocks 6 are uniformly fixed on the circumferential side wall of the barrel 1, and the bottom of each mounting block 6 is vertically fixed with a support column 7.
[0035] A through slot 11 is formed at the top end of the barrel 1 corresponding to the conveying belt 5, and the conveying belt 5 is outwardly extended through the through slot 11 to convey the bottle cap out of the barrel 1.
[0036] A nozzle and a camera (not shown in the figure) are also installed on the barrel 1. When the camera monitors that the conveyed bottle cap is placed reversely, the nozzle is started to blow it into the barrel 1. In the embodiment, the nozzle is connected to a compressed air source through an air guide pipe, and a switch valve is arranged on the air guide pipe. The switch valve and the camera are both connected with a PLC. The camera transmits the monitored data to the PLC, and the PLC judges the right and wrong of the bottle cap. When the bottle cap is placed reversely, the switch valve is controlled to be opened, and the bottle cap is blown off by the nozzle. In the embodiment, the right and wrong of the bottle cap is monitored by the camera, and the bottle cap placed in the wrong direction is blown off by the nozzle. This is a routine technical means that can be mastered by those skilled in the art, and the innovation point of the present application is not in this. Therefore, the specific connection structure will not be described again.
[0037] The working process of the embodiment is as follows:
[0038] The bottle cap is poured into the barrel 1, and the motor 3 is started to drive the rotating disc 2 to rotate. Under the action of centrifugal force, the bottle cap is dispersed to the connecting portion 22. The bottle cap is moved to the lower end of the conveying belt 5 along with the rotating disc 2. When the rotating disc 2 continues to rotate, the bottle cap close to the conveying belt 5 is conveyed onto the conveying belt 5. The camera monitors the bottle cap moved below the camera. When it is monitored that the bottle cap is placed reversely, the bottle cap is blown off by the nozzle. The bottle cap placed in the right direction is continuously conveyed forward under the action of the conveying belt 5.
[0039] The above only describes the preferred embodiment of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A rotating disc positive and negative cap carding device of a cap sorting machine, comprising a rotating disc and a cylinder body with openings on the top and bottom, the rotating disc is located at the bottom of the cylinder body, and a motor is fixedly connected to the bottom of the rotating disc, the motor is fixedly connected to the upper side of a support frame, characterized in that: The rotating disc comprises a conical part, a ring-shaped connecting part and a limiting part, the connecting part is horizontally outwardly fixed to the bottom of the conical part, the limiting part comprises a ring-shaped connecting rim and a ring-shaped blocking rim fixed to the upper side of the connecting rim, the connecting rim is fixed to the bottom side of the connecting part, and the blocking rim is located inside the cylinder and has a gap with the inner wall of the cylinder.
2. The rotating disc positive and negative cap combing device of a cap unscrambler according to claim 1, characterized in that: The surface of the conical part is uniformly fixed with a plurality of blocking strips, when the bottle cap is placed on the rotating disc and rotates with the rotating disc.
3. The rotating disc positive and negative cap carding device of a cap unscrambler according to claim 1, characterized in that: The limiting part comprises a plurality of limiting units abutted together, each limiting unit comprises a first arc-shaped rim and a second arc-shaped rim fixed to the upper side of the first arc-shaped rim, a plurality of first arc-shaped rims are abutted to form the connecting rim, a plurality of second arc-shaped rims are abutted to form the blocking rim, and each first arc-shaped rim is fixed to the bottom of the connecting part by a plurality of screws.
4. The rotating disc positive and negative cap carding device of a cap unscrambler according to claim 1, characterized in that: The gap is also provided between the bottom of the cylinder and the upper surface of the connecting rim.
5. The rotating disc positive and negative cap combing device of a cap unscrambler according to claim 1, characterized in that: The inner side of the connecting part is fixed with a fixed table by a plurality of connecting blocks, and the output shaft of the motor is fixed together with the fixed table.
6. The rotating disc positive and negative cap combing device of a cap unscrambler according to claim 1, characterized in that: The support frame comprises a support plate and a plurality of supporting legs fixed to the bottom of the support plate.
7. The rotating disc positive and negative cap combing device of a cap unscrambler according to claim 1, characterized in that: A plurality of mounting blocks are uniformly fixed to the circumferential side wall of the cylinder, and a support column is vertically fixed to the bottom of each mounting block.