Photovoltaic panel frame profile turnover device
By designing a combination of turntable and swing baffle, efficient and precise posture adjustment of photovoltaic panel frame profiles is achieved, solving the problems of high labor intensity and inaccurate posture adjustment in existing technologies, and improving the efficiency and surface quality of profile flipping.
Patent Information
- Application Number
- CN202520351762.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The existing photovoltaic panel frame profile flipping method suffers from high labor intensity, low work efficiency, and low posture adjustment accuracy.
A photovoltaic panel frame profile flipping device was designed, including a turntable, a clamping component, and a swing baffle. The clamping component rotates on the turntable to adjust the profile's posture, and the swing baffle keeps in contact with the profile during the flipping process to prevent it from rotating and ensure posture accuracy. At the same time, a counterweight is used to adjust the blocking force to avoid interference.
It improves the efficiency of profile flipping and the accuracy of posture adjustment, reduces the labor intensity of workers, and ensures the surface quality of profiles.
Smart Images

Figure CN223722010U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to profile stacking field, especially in a kind of photovoltaic panel frame profile turnover device. BACKGROUND
[0002] Photovoltaic panel is a kind of power generation device that will generate direct current when exposed to sunlight, usually by semiconductor material (for example, silicon) is made of thin solid photovoltaic cell and the frame wrapped in its edge. Photovoltaic panel frame is used to assist the mechanism for installing photovoltaic panel, and the frame with reasonable design can better protect solar panel and increase the installation efficiency of solar panel.
[0003] The existing photovoltaic panel frame is usually composed of profile by welding, buckle connection or screw connection to form frame structure. Therefore, profile needs to be processed before producing photovoltaic panel frame. Before profile is processed into frame from whole profile, it needs to be cut, drilled and milled to be assembled into frame. Since the cross section of photovoltaic panel frame profile is usually asymmetric shape, such as "L" type or "ladder" type, the profile of these shapes often needs to be drilled and milled on specified surface. However, the posture of profile during transportation is not the same as the posture required for processing, so the posture of profile needs to be adjusted before processing to facilitate the processing of downstream process. The posture adjustment of profile in the past is usually carried out by manual operation, but manual operation of profile has the defects of low work efficiency, high labor intensity and high risk coefficient. The operation of profile by mechanical hand has the problem of inaccurate posture adjustment.
[0004] The technical problem to be solved by the utility model is how to solve the problems of high labor intensity, low work efficiency and low posture adjustment accuracy of existing profile turnover. UTILITY MODEL CONTENT
[0005] In order to overcome the defects of prior art, the purpose of the utility model is to provide a photovoltaic panel frame profile turnover device, which has the advantages of simple structure, high work efficiency and high posture adjustment accuracy.
[0006] The technical scheme adopted by the utility model is as follows: a photovoltaic panel frame profile turnover device, comprising a turntable, a clamping piece and a swing baffle, the axial direction of the turntable is parallel to the horizontal plane, the clamping piece is arranged at the edge of the turntable, the end of the clamping piece away from the turntable is provided with a clamping groove, the swing baffle is swingingly arranged above the turntable, and the swing baffle is inclined towards the discharge end of the turntable, the swing baffle is arranged in a spaced manner with the turntable, and an adjusting rod is further arranged on the swing baffle, and a counterweight is movably arranged on the adjusting rod.
[0007] The photovoltaic panel frame profile turnover device of the present application can replace manual turnover of the profile and can make the posture of the profile after turnover meet the requirements of subsequent processes; the clamping piece is arranged on the turntable, the profile is clamped in the clamping groove, the turntable drives the clamping piece to rotate and thus drives the profile to turn over, thereby adjusting the posture of the profile, and the swing baffle is arranged to keep abutting against the profile during the turnover and falling of the profile, thereby preventing the profile from rotating in the clamping groove during turnover and ensuring that the posture of the profile after turnover is the required posture; the swing baffle is arranged to be spaced from the turntable, thereby avoiding interference between the swing baffle and the clamping piece and ensuring that the swing baffle can keep in contact with the profile during the turnover and falling of the profile; the swing baffle is arranged to be inclined toward the discharge end of the turntable, thereby avoiding interference of the swing baffle with the profile during the turnover and rising of the profile; and the counterweight is arranged on the swing baffle, and the position of the counterweight on the adjusting rod can be adjusted to adjust the blocking force of the swing baffle on the profile, so that the swing baffle cannot play the role of assisting posture adjustment due to too small force.
[0008] In some embodiments, a fixed seat is hinged to the swing baffle, and the fixed seat is fixedly connected to an external wall or rack.
[0009] By arranging the fixed seat, the swing baffle can be conveniently installed.
[0010] In some embodiments, a long slot is formed in the fixed seat and extends in the vertical direction.
[0011] By arranging the long slot, the length of the end of the swing baffle can be conveniently adjusted, so that the applicability of the swing baffle is better.
[0012] In some embodiments, a support column is arranged on the side of the fixed seat close to the swing baffle.
[0013] By arranging the support column, the swing baffle can be ensured to be inclined toward the discharge end of the turntable.
[0014] In some embodiments, the support column is an elastic member.
[0015] By arranging the support column as an elastic member, the swing baffle can be provided with buffering when the swing baffle contacts the support column, and noise can be reduced.
[0016] In some embodiments, a through hole is formed in the counterweight for the adjusting rod to pass through, and a fastener is arranged on the side surface of the counterweight and penetrates the through hole.
[0017] By arranging the through hole in the counterweight, the position of the counterweight on the adjusting rod can be conveniently adjusted.
[0018] In some embodiments, the clamping piece is provided with a buffer piece, and the buffer piece is arranged at the edge of the clamping groove.
[0019] By arranging the buffer piece, the impact of the profile when falling in the clamping groove is reduced, and the noise is reduced.
[0020] In some embodiments, the number of clamping pieces is one or more, and the plurality of clamping pieces are arranged along the circumference of the rotating disc.
[0021] According to the above technical scheme, one or more clamping pieces can be arranged according to actual needs, and when the clamping pieces are multiple, the efficiency of profile overturning can be improved.
[0022] In some embodiments, the clamping piece is detachably connected with the rotating disc, the clamping piece is provided with a connecting block, and the rotating disc is provided with a positioning groove corresponding to the connecting block.
[0023] According to the above technical scheme, the positioning groove and the connecting block can improve the installation precision and reduce the installation difficulty.
[0024] In some embodiments, the hardness of the clamping piece and the swing baffle is lower than the hardness of the photovoltaic panel frame profile.
[0025] According to the above technical scheme, the profile can be prevented from being scratched, and the surface quality of the profile can be ensured. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 Fig. 1 is a structural schematic view of a photovoltaic panel frame profile overturning device according to a first embodiment of the present application;
[0027] Figure 2 Fig. 2 is another view of the photovoltaic panel frame profile overturning device shown in Fig. 1; Figure 1 Fig. 3 is a profile overturning state comparison diagram of the photovoltaic panel frame profile overturning device shown in Fig. 1.
[0028] Figure 3 Fig. 4 is a profile overturning state comparison diagram of the photovoltaic panel frame profile overturning device shown in Fig. 2. Figure 1
[0029] Fig. 1 is a structural schematic view of a photovoltaic panel frame profile overturning device according to a first embodiment of the present application; DETAILED DESCRIPTION
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. When the number of elements is referred to as "multiple," it can be any number of two or more. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0033] Please see Figures 1 to 3 A preferred embodiment of the present invention discloses a photovoltaic panel frame profile flipping device 100, comprising a turntable 10, a clamping member 20, and a swing baffle 30. The axis of the turntable 10 is parallel to the horizontal plane. The clamping member 20 is disposed on the edge of the turntable 10, and a slot 21 is provided at the end of the clamping member 20 away from the turntable 10. The swing baffle 30 is swayed above the turntable 10 and tilted towards the discharge end of the turntable 10. The swing baffle 30 is spaced apart from the turntable 10. An adjusting rod 40 is also provided on the swing baffle 30, and a counterweight 50 is movably disposed on the adjusting rod 40. The photovoltaic panel frame profile flipping device 100 of this application can replace manual flipping of the profile and can ensure that the flipped profile is in the posture required for subsequent processes, effectively improving the efficiency of profile flipping and reducing the labor intensity of workers.
[0034] In this embodiment, the photovoltaic panel frame profile flipping device 100 of this application further includes a fixed base 60 hinged to the swing baffle 30, and the fixed base 60 is fixedly connected to an external wall or frame. By providing the fixed base 60, it is convenient to install the swing baffle 30.
[0035] Further, the fixing seat 60 is provided with a long hole 61 extending in the vertical direction. By arranging the long hole 61, the length of the end of the swing baffle 30 can be adjusted, so that the swing baffle 30 has better applicability.
[0036] Further, the fixing seat 60 is provided with a support column 62 on the side close to the swing baffle 30. By arranging the support column 62, the swing baffle 30 can be ensured to tilt towards the discharging end of the turntable 10. Preferably, the support column 62 is an elastic member. By arranging the support column 62 as an elastic member, the impact when the swing baffle 30 contacts the support column 62 can be buffered, and noise can be reduced.
[0037] Optionally, the material of the support column 62 can be one of plastic, rubber, and silicone.
[0038] In this embodiment, the adjusting rod 40 is arranged on the side away from the swing baffle 30, and the adjusting rod 40 is located at the end of the swing baffle 30 close to the fixing seat 60.
[0039] Further, the counterweight 50 is provided with a through hole for the adjusting rod 40 to pass through, and the side of the counterweight 50 is provided with a fastener penetrating the through hole. The position of the counterweight 50 on the adjusting rod 40 can be adjusted.
[0040] In other embodiments, external threads can be arranged on the surface of the adjusting rod 40, and internal threads can be arranged on the inner wall of the through hole of the counterweight 50. In this way, the position of the counterweight 50 on the adjusting rod 40 can be adjusted by rotating the counterweight 50, so as to adjust the blocking force of the swing baffle 30 on the profiled material.
[0041] Further, the clamping piece 20 is provided with a buffer piece 22 arranged on the edge of the clamping groove 21. By arranging the buffer piece 22, the impact of the profiled material when it falls after turning over in the clamping groove 21 can be reduced, and noise can be reduced. The material of the buffer piece 22 is preferably rubber or silicone.
[0042] Optionally, the number of clamping pieces 20 is one or more, and a plurality of clamping pieces 20 are arranged at intervals along the circumference of the turntable 10. One or more clamping pieces 20 can be arranged according to actual needs, and when the clamping pieces 20 are multiple, the efficiency of turning over the profiled material can be improved.
[0043] In this embodiment, the clamping piece 20 is detachably connected to the turntable 10, the clamping piece 20 is provided with a connecting block 23, and the turntable 10 is provided with a positioning groove 11 corresponding to the connecting block 23. By matching the positioning groove 11 and the connecting block 23, the installation precision can be improved and the installation difficulty can be reduced.
[0044] In other embodiments, the clamping piece 20 can also be integrally formed with the turntable 10.
[0045] Preferably, the hardness of the clamping piece 20 and the swing baffle 30 is lower than the hardness of the photovoltaic panel frame profile. The profile can be avoided from being scratched, and the surface quality of the profile is ensured.
[0046] Since the photovoltaic panel frame profile is usually made of aluminum alloy, optionally, the material of the clamping piece 20 and the swing baffle 30 is preferably copper, aluminum or plastic.
[0047] For the convenience of understanding, as shown in the drawings, the working principle of the photovoltaic panel frame profile turnover device 100 of the present application is exemplarily introduced below with the profile in the cross section being "L" type: Figure 3
[0048] The profile is transmitted to the clamping slot 21 on the clamping piece 20 by the conveying belt, the clamping piece 20 and the profile are rotated upward by the rotating disc 10, and in order to ensure that the profile can be smoothly clamped into the clamping slot 21 and the profile can be adjusted in posture during the turnover process, the width of the clamping slot 21 is usually greater than the cross-sectional dimension of the profile. When the clamping piece 20 and the profile are rotated downward by the rotating disc 10, the swing baffle 30 abuts against the profile, preventing the profile from rotating in the clamping slot 21 during the rotation process driven by the rotating disc 10, and ensuring that the posture of the profile after the rotating disc 10 drives the profile to rotate 180° is required by the subsequent process.
[0049] The photovoltaic panel frame profile turnover device 100 of the present application, by setting the clamping piece 20 on the rotating disc 10, the profile is clamped in the clamping slot 21, the rotating disc 10 drives the clamping piece 20 to rotate and thus drives the profile to turn over, thereby adjusting the posture of the profile. Moreover, by setting the swing baffle 30, the swing baffle 30 abuts against the profile during the turnover and falling process of the profile, preventing the profile from rotating in the clamping slot 21 during the turnover process, and ensuring that the posture of the profile after the turnover is the required posture. The swing baffle 30 is spaced apart from the rotating disc 10, which can avoid the swing baffle 30 from interfering with the clamping piece 20, and ensure that the swing baffle 30 can be in contact with the profile during the turnover and falling process of the profile. Moreover, the swing baffle 30 is inclined towards the discharge end of the rotating disc 10, which can avoid the swing baffle 30 from interfering with the profile during the turnover and rising process of the profile. Furthermore, the counterweight 50 is arranged on the swing baffle 30, which can adjust the force applied to the profile by the swing baffle 30 by adjusting the position of the counterweight 50 on the adjusting rod 40, so that the force applied to the profile by the swing baffle 30 is too small to play a role in assisting the adjustment of the posture.
[0050] Finally, it should be noted that the above is only the preferred examples of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
Claims
1. A photovoltaic panel frame profile inverting device, characterized by: The utility model provides a kind of photovoltaic panel conveying device, including rotary table (10), clamping piece (20) and swing baffle (30), the axial of rotary table (10) is parallel to horizontal plane, clamping piece (20) is arranged at the edge of rotary table (10), the end of clamping piece (20) away from rotary table (10) is provided with clamping groove (21), swing baffle (30) is swinged and arranged above rotary table (10), and swing baffle (30) is inclined to the discharge end of rotary table (10), swing baffle (30) is spaced apart from rotary table (10), adjusting rod (40) is further provided on swing baffle (30), counterweight (50) is movably arranged on adjusting rod (40).
2. The photovoltaic panel frame profile turnover device according to claim 1, characterized in that, Further comprising fixed seat (60) hinged with swing baffle (30), the fixed seat (60) is fixedly connected with external wall or rack.
3. The photovoltaic panel frame profile turnover device according to claim 2, characterized in that, Long strip hole (61) is opened on the fixed seat (60), and the long strip hole (61) extends along the vertical direction.
4. The photovoltaic panel frame profile turnover device according to claim 3, characterized in that, Supporting column (62) is arranged on the side of the fixed seat (60) close to swing baffle (30).
5. The photovoltaic panel frame profile turnover device according to claim 4, characterized in that, The supporting column (62) is elastic member.
6. The photovoltaic panel frame profile inverting device according to claim 1, characterized in that, Through hole is provided on the counterweight (50) for adjusting rod (40) to pass through, and fastener is arranged on the side of the counterweight (50) and penetrates through the through hole.
7. The photovoltaic panel frame profile inverting device according to claim 1, characterized in that, Buffer sheet (22) is installed on the clamping piece (20), and the buffer sheet (22) is arranged at the edge of clamping groove (21).
8. The photovoltaic panel frame profile inverting device according to claim 1, characterized in that, The number of the clamping piece (20) is one or more, and a plurality of clamping pieces (20) are spaced apart along the circumferential direction of rotary table (10).
9. The photovoltaic panel frame profile inverting device according to claim 1, characterized in that, The clamping piece (20) is detachably connected with rotary table (10), and connecting block (23) is arranged on the clamping piece (20), and the rotary table (10) is provided with positioning groove (11) corresponding to the connecting block (23).
10. The photovoltaic panel frame profile inverting device according to claim 1, characterized in that, The hardness of the clamping piece (20) and swing baffle (30) is lower than that of the photovoltaic panel frame profile.