Roll changing device for asphalt shingle production
By designing an automated roll-changing device that utilizes the combined action of hydraulic cylinders and electromagnet supports, the fiberglass layer rolls can be easily replaced, solving the problem of difficult roll replacement in existing technologies and improving the production efficiency of asphalt shingles.
Patent Information
- Application Number
- CN202423105778.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, replacing fiberglass layer rolls is difficult, which affects the production efficiency of asphalt shingles.
A roll changing device including a frame, a roll changing mechanism, a groove and a limiting plate was designed. The device uses a hydraulic cylinder and an electromagnet support to realize the automatic replacement of the fiberglass roll. The roll can be easily disassembled and assembled through the coordinated action of a motor and a support rod.
It improves the replacement efficiency of fiberglass layer rolls and enhances the production efficiency of asphalt shingles.
Smart Images

Figure CN223722318U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an asphalt shingle production field, concretely is a change roll device for asphalt shingle production. BACKGROUND
[0002] The glass fiber tire asphalt shingle is one of main materials for roof waterproofing, and the glass fiber layer is included in the asphalt shingle, and the glass fiber layer is usually wound on the reel, and the glass fiber layer coiled material is consumed continuously in the production process of the asphalt shingle, and the reel needs to be changed when being consumed, and the reel of the old glass fiber layer coiled material needs to be disassembled and the new reel needs to be assembled in the prior art, the reel is disassembled and changed, the reel is troublesome to disassemble and assemble, and the production efficiency of the asphalt shingle is affected.
[0003] Therefore, it is necessary to provide a change roll device for asphalt shingle production. UTILITY MODEL CONTENTS
[0004] The utility model discloses a change roll device for asphalt shingle production, to solve the problem in the prior art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A change roll device for asphalt shingle production, including the frame, be provided with the change roll mechanism on the frame, the change roll mechanism is convenient for the reel of glass fiber layer coiled material for asphalt shingle production replacement;
[0007] The change roll mechanism includes a groove and a limiting plate, the top of one end of the frame is provided with a groove, the reel is slid into the groove, one end of the reel is provided with a slot, and the limiting plate is installed on the both sides of the frame.
[0008] Preferably, the side end of the limiting plate is provided with a support frame, the first hydraulic cylinder is installed on the support frame, the output end of the first hydraulic cylinder is connected with the motor base, the first speed reducer motor is installed on the motor base, the output end of the first speed reducer motor is installed with the plug shaft, and the plug shaft is inserted into the slot.
[0009] Preferably, the first support rod is rotatably installed on the inner side of one end of the frame, the second speed reducer motor is installed on the side end of the frame, and the output end of the second speed reducer motor is connected with the first support rod.
[0010] Preferably, the second hydraulic cylinder is installed on the first support rod, and the output end of the second hydraulic cylinder is installed with the first electromagnet support.
[0011] Preferably, the second support rod is rotatably installed on the inner side of the other end of the frame, the fourth speed reducer motor is installed on the side end of the frame, and the output end of the fourth speed reducer motor is connected with the second support rod.
[0012] Preferably, a fourth hydraulic cylinder is mounted on the second supporting rod, and an output end of the fourth hydraulic cylinder is mounted with a second electromagnet bracket.
[0013] Preferably, one end of the limiting plate is rotatably mounted with a supporting plate, a sidewall of the limiting plate is mounted with a third speed reducer motor, an output end of the third speed reducer motor is connected with the supporting plate, a third hydraulic cylinder is mounted on the supporting plate, and a push plate is mounted on the third hydraulic cylinder.
[0014] The additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter in the description of the application. Beneficial effects
[0015] The old glass fiber layer spool is lifted and taken down through the first electromagnet bracket, and the new glass fiber layer spool is pushed and lifted onto the rack for use through the second electromagnet bracket, so that the glass fiber layer spool for asphalt shingle production is more convenient to replace, and the replacement efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural diagram of the roll changing device for asphalt shingle production.
[0017] Figure 2 It is a front view of the roll changing device for asphalt shingle production.
[0018] Figure 3 It is a rear view of the roll changing device for asphalt shingle production.
[0019] Figure 4 It is a schematic view of the spool in the roll changing device for asphalt shingle production.
[0020] In the figure: 1, rack; 2, roll changing mechanism; 21, groove; 22, spool; 221, insertion slot; 23, supporting frame; 231, first hydraulic cylinder; 232, motor seat; 233, first speed reducer motor; 234, insertion shaft; 24, first supporting rod; 241, second speed reducer motor; 242, second hydraulic cylinder; 243, first electromagnet bracket; 25, limiting plate; 26, supporting plate; 261, third speed reducer motor; 27, third hydraulic cylinder; 271, push plate; 28, second supporting rod; 281, fourth speed reducer motor; 282, fourth hydraulic cylinder; 283, second electromagnet bracket. DETAILED DESCRIPTION
[0021] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.
[0022] As Figures 1-4 ;
[0023] The utility model provides a roll changing device for asphalt tile production, which comprises a rack 1, wherein the rack 1 is used for supporting a glass fiber layer roll for asphalt tile production; and a roll changing mechanism 2 is arranged on the rack 1, and the roll changing mechanism 2 is used for changing the roll shaft 22 of the glass fiber layer roll for asphalt tile production.
[0024] The roll changing mechanism 2 comprises a groove 21 and a limiting plate 25; the top of one end of the rack 1 is provided with the groove 21; the roll shaft 22 is pushed to slide on the top of the rack 1, so that the roll shaft 22 slides into the groove 21 and can rotate in the groove 21; the roll shaft 22 is inserted into the groove 21; the roll shaft 22 is used for winding and supporting the glass fiber layer roll for asphalt tile production; one end of the roll shaft 22 is provided with a slot 221; the slot 221 is used for matching and inserting the insertion shaft 234; the limiting plate 25 is installed on both sides of the rack 1; the limiting plate 25 is used for limiting the sliding of the roll shaft 22 on the top of the rack 1; the side end of the limiting plate 25 is provided with a support frame 23; the support frame 23 is used for supporting and installing the first hydraulic cylinder 231; the first hydraulic cylinder 231 is installed on the support frame 23; the first hydraulic cylinder 231 is used for driving the motor base 232 to move; the output end of the first hydraulic cylinder 231 is connected with the motor base 232; the motor base 232 is used for supporting and installing the first speed reducer 233; the first speed reducer 233 is installed on the motor base 232; the first speed reducer 233 is used for driving the insertion shaft 234 to rotate; the output end of the first speed reducer 233 is connected with the insertion shaft 234; the insertion shaft 234 is inserted into the slot 221; and the insertion shaft 234 drives the roll shaft 22 to rotate.
[0025] Further, the first support rod 24 is rotatably installed on the inner side of one end of the rack 1; the first support rod 24 is used for supporting and installing the second hydraulic cylinder 242 and driving the second hydraulic cylinder 242 to rotate; the first support rod 24 does not rotate by one circle; the maximum rotation angle is 200 degrees; and the first support rod 24 is reversed after the maximum rotation angle is reached; the second speed reducer 241 is installed on the side end of the rack 1; the second speed reducer 241 is used for driving the first support rod 24 to rotate; the position of the first electromagnet bracket 243 is adjusted; the output end of the second speed reducer 241 is connected with the first support rod 24; the second hydraulic cylinder 242 is installed on the first support rod 24; the second hydraulic cylinder 242 is used for driving the first electromagnet bracket 243 to ascend and descend; the first electromagnet bracket 243 is inserted into the two ends of the roll shaft 22 after the first electromagnet bracket 243 is lifted up; the first electromagnet bracket 243 is magnetically adsorbed and connected after being electrified; the roll shaft 22 is lifted by the first electromagnet bracket 243; the roll shaft 22 is taken out by rotating the first support rod 24; and the output end of the second hydraulic cylinder 242 is connected with the first electromagnet bracket 243.
[0026] Further, the second support rod 28 is rotatably installed inside the other end of the rack 1, the second support rod 28 is used for supporting and installing the fourth hydraulic cylinder 282 and driving the fourth hydraulic cylinder 282 to rotate, the second support rod 28 does not rotate a circle, reverses after the maximum rotation angle of 200 degrees, the fourth speed reducer 281 is installed at the side end of the rack 1, the fourth speed reducer 281 is used for driving the second support rod 28 to rotate, adjusting the position of the second electromagnet holder 283, the output end of the fourth speed reducer 281 is connected with the second support rod 28, the fourth hydraulic cylinder 282 is installed on the second support rod 28, the fourth hydraulic cylinder 282 is used for driving the second electromagnet holder 283 to ascend and descend, the output end of the fourth hydraulic cylinder 282 is installed with the second electromagnet holder 283, the second electromagnet holder 283 is used for lifting the new reel 22, so that the new reel 22 is placed on the top of the rack 1;
[0027] Further, the support plate 26 is rotatably installed at one end of the limiting plate 25, the support plate 26 is used for supporting the third hydraulic cylinder 27 to rotate and adjust the position, the third speed reducer 261 is installed on the side wall of the limiting plate 25, the third speed reducer 261 is used for driving the support plate 26 to rotate, the output end of the third speed reducer 261 is connected with the support plate 26, the support plate 26 rotates 90 degrees each time, and reverses after rotating 90 degrees, the third hydraulic cylinder 27 is installed on the support plate 26, the push plate 271 is installed on the third hydraulic cylinder 27, the third hydraulic cylinder 27 is used for pushing the push plate 271, the new reel 22 on the rack 1 is pushed through the push plate 271, so that the both ends of the reel 22 are slid into the slot 221, the models of the first speed reducer 233, the second speed reducer 234, the third speed reducer 261 and the fourth speed reducer 281 are all NFG-632-4.
[0028] The working principle of the utility model is: first hydraulic cylinder 231 first pulls drive motor seat 232, makes the plug shaft 234 separate from the slot 221, the second hydraulic cylinder 242 drives the first electromagnet support 243 to rise, makes the first electromagnet support 243 after rising and inserting into the both ends of the reel 22, the first electromagnet support 243 after electrification magnetically adsorbed connection, through the first electromagnet support 243 to the reel 22 and holds up, the second reduction motor 241 drives the first support rod 24 and rotates 100 degrees, the first electromagnet support 243 loses magnetism after power off, and the support reel 22 rolls out from the first electromagnet support 243, thereby being convenient for taking out the support reel 22, the fourth reduction motor 281 drives the second support rod 28 and rotates, the fourth hydraulic cylinder 282 adjusts the position of the second electromagnet support 283, makes the both ends of the new reel 22 respectively insert into the second electromagnet support 283 and magnetically adsorbed, the fourth reduction motor 281 drives the second support rod 28 and reverses, makes the new reel 22 and holds up to the upper end support of the rack 1, then the fourth hydraulic cylinder 282 drives the second electromagnet support 283 and drops and separates from the new reel 22, the third reduction motor 261 drives the support plate 26 and rotates 90 degrees, the third hydraulic cylinder 27 pushes the push plate 271, through the push plate 271 to the new reel 22 on the rack 1 and pushes, makes the both ends of the reel 22 and slides into the slot 221, the first hydraulic cylinder 231 again pushes drive motor seat 232, makes the plug shaft 234 and inserts into the slot 221 in the one end of the reel 22, finally through the first reduction motor 233 drives the reel 22 and rotates and uses.
[0029] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the utility model can be combined in any way, and the combinations are not exhaustively described in the specification only for the purpose of saving space and resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A roll-changing device for asphalt shingle production, comprising a frame (1), characterized in that: The frame (1) is equipped with a roll changing mechanism (2), which facilitates the replacement of the roll (22) of the fiberglass layer roll material for asphalt shingle production; The roll changing mechanism (2) includes a groove (21) and a limiting plate (25). A groove (21) is provided on the top of one end of the frame (1). A roll (22) slides into the groove (21). A slot (221) is provided at one end of the roll (22). Limiting plates (25) are installed on both sides of the frame (1).
2. The asphalt shingle production roll changing device according to claim 1, characterized in that: A support frame (23) is installed on the side end of the limiting plate (25). A first hydraulic cylinder (231) is installed on the support frame (23). The output end of the first hydraulic cylinder (231) is connected to a motor base (232). A first geared motor (233) is installed on the motor base (232). A plug shaft (234) is installed on the output end of the first geared motor (233). The plug shaft (234) is inserted into a slot (221).
3. The asphalt shingle production roll changing device according to claim 1, characterized in that: The first support rod (24) is rotatably mounted on the inner side of one end of the frame (1), and the second geared motor (241) is mounted on the side end of the frame (1). The output end of the second geared motor (241) is connected to the first support rod (24).
4. The asphalt shingle production roll changing device according to claim 3, characterized in that: A second hydraulic cylinder (242) is installed on the first support rod (24), and a first electromagnet support (243) is installed at the output end of the second hydraulic cylinder (242).
5. A roll-changing device for asphalt shingle production according to claim 1, characterized in that: The second support rod (28) is rotatably installed on the inner side of the other end of the frame (1), and the fourth geared motor (281) is installed on the side end of the frame (1). The output end of the fourth geared motor (281) is connected to the second support rod (28).
6. A roll-changing device for asphalt shingle production according to claim 5, characterized in that: A fourth hydraulic cylinder (282) is installed on the second support rod (28), and a second electromagnet support (283) is installed at the output end of the fourth hydraulic cylinder (282).
7. A roll-changing device for asphalt shingle production according to claim 1, characterized in that: One end of the limiting plate (25) is rotatably mounted with a support plate (26). A third reduction motor (261) is mounted on the side wall of the limiting plate (25). The output end of the third reduction motor (261) is connected to the support plate (26). A third hydraulic cylinder (27) is mounted on the support plate (26). A push plate (271) is mounted on the third hydraulic cylinder (27).