Anti-wrinkle adjusting device in water-blocking gas film winding process
By introducing a drive assembly and a motor-driven transmission system into the water-resistance film winding device, the position of the tension roller and the movement of the push plate are adjusted, solving the wrinkling problem caused by uneven film thickness and achieving smooth winding and safe ejection of the film.
Patent Information
- Application Number
- CN202520293292.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing technology cannot adjust the tension according to the unevenness of membrane thickness and material properties, which causes wrinkles to form in the membrane during the winding process.
The water-resistance air-film winding device includes a drive assembly, a transfer assembly, an adjustment assembly, and a protection mechanism. By rotating a cylinder to push the connecting telescopic shaft, it drives the rotating connecting rod and connecting column to adjust the position of the tension adjusting roller. Combined with the motor-driven rotating connecting disc and transfer plate, it achieves automatic tension adjustment and smooth extrusion of the film material.
It effectively prevents wrinkles from forming in the water-barrier membrane during the winding process, ensuring the membrane material is flat and improving the stability and safety of the winding process.
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Figure CN223722365U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water resistance gas membrane technical field especially relates to water resistance gas membrane winding process anti -wrinkle adjusting device. BACKGROUND
[0002] Water resistance gas membrane is a kind of protection technology used in industrial high-temperature furnace, metallurgical furnace and other equipment, the main role is through water cooling mode, forms a layer of water film between furnace body and gas, effectively prevents high-temperature gas and furnace body direct contact, prevents the damage and excessive temperature rise of furnace body due to high temperature, water resistance gas membrane utilizes the high heat capacity and cooling effect of water, can absorb heat from hearth and heating area, maintains the temperature stability of furnace body, also can reduce heat loss, improves energy efficiency.Anti-wrinkle adjusting device is usually used in textile, printing and dyeing and other production processes that need continuous stretching material, the purpose is to prevent material from wrinkling and deforming when passing through processing, by adjusting stretching tension, guiding device and the tension of material, ensure that material maintains flat state when passing through various processing links.
[0003] Search: Chinese patent publication number: CN219567068U, the utility model relates to winding equipment technical field, disclose a kind of winding mechanism of waterproof membrane, including equipment main body, the equipment main body includes: workbench, the bottom of the workbench is fixedly connected with four support legs, the top of the workbench is fixedly connected with support seat;By setting fixed disc, return spring and limit ring, the elastic force of return spring and the resistance of second limit ring can be used to form a force extruded to the middle, to prevent sliding, by setting support plate, compression spring and scraping flat plate, the pressure of compression spring is adhered to the reel, when reel rotates and winds, waterproof membrane can be scraped flat and bubble generation can be prevented, by setting fixed plate, connecting rod, threaded rod, limit plate and nut, user uses nut rotation to drive threaded rod to advance, can be adjusted limit according to the width of different waterproof membrane, prevent the deviation of waterproof membrane when winding, effectively enhance the practicability of device.
[0004] But the above prior art cannot be adjusted according to the thickness and material properties of the film material, and the tension cannot be adjusted in time during the winding process, resulting in wrinkles on the film material on the reel, therefore, a garment manufacturing design table is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the water resistance gas membrane winding process anti-wrinkle adjusting device is provided to improve the problem that some devices in the prior art cannot prevent wrinkles.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The application discloses a water-resisting air film rolling process anti-wrinkle adjusting device.
[0008] The anti-wrinkle mechanism comprises a large U-shaped support plate, the large U-shaped support plate is fixedly connected to the outer left side of the rolling operation table, a driving assembly is fixedly connected to the inside of the large U-shaped support plate, a transmission assembly is rotatably connected to the upper end of the inside of the rolling operation table, and an adjusting assembly is fixedly connected to the transmission assembly.
[0009] The transmission assembly comprises a rotating connection column, both ends of the rotating connection column are rotatably connected to the upper end of the inside of the rolling operation table, and a rotating connection rod is fixedly connected to the outer left end of the rotating connection column.
[0010] Further, the protection mechanism comprises a fixed support block, the fixed support block is fixedly connected to the outer right side of the rolling operation table, a power assembly is fixedly connected to the top of the fixed support block, a fixed transmission column is fixedly connected to the power assembly, and a rotating assembly is rotatably connected to the outside of the fixed transmission column.
[0011] Further, the driving assembly comprises a fixed connection column, the fixed connection column is fixedly connected to the inside of the large U-shaped support plate, a fixed connection piece is rotatably connected to the outside of the fixed connection column, a rotating air cylinder is fixedly connected to the top of the fixed connection piece, a connecting telescopic shaft is fixedly connected to the driving end of the rotating air cylinder, and a small U-shaped support plate is fixedly connected to the outside of the connecting telescopic shaft.
[0012] Further, the adjusting assembly comprises two rotating connection plates, the two rotating connection plates are fixedly connected to the two ends of the outside of the rotating connection column, and tension adjusting rollers are fixedly connected to the sides close to each other of the two rotating connection plates.
[0013] Further, the power assembly comprises a motor, the bottom of the motor is fixedly connected to the top of the fixed support block, a rotating connection shaft is fixedly connected to the driving end of the motor, and a rotating connection disc is fixedly connected to the outside of the rotating connection shaft.
[0014] Further, the rotating assembly comprises a rotating transmission plate, one end of the rotating transmission plate is rotatably connected to the outside of the fixed transmission column, the other end of the rotating transmission plate is rotatably connected to a sliding push plate, and a limiting connection column is slidingly connected to the outside of the sliding push plate.
[0015] Further, the cutting mechanism comprises a fixed hole plate, outer left and right ends of the fixed hole plate are fixedly connected to the top of the rolling operation table, a sliding cutting knife is slidably connected to the top of the fixed cutting roller.
[0016] Further, the rolling operation table is internally rotatably connected with a rotating rolling roller, and the rotating rolling roller is slidably connected to the inside of the sliding pushing plate.
[0017] Compared with the prior art, the water resistance air film rolling process anti-wrinkling adjusting device has the following beneficial effects:
[0018] 1、 the utility model discloses a start rotating air cylinder and push the connecting telescopic shaft upwards and transmit the force to the rotary connecting rod, because the rotary force of one end of the rotary connecting rod is on the connecting telescopic shaft, so the rotary connecting rod converts the up and down push into rotary force and transmits to the fixed rotary connecting column of the other end, so the rotary connecting column drives the tension adjusting roller to rotate, adjusts its different position, thereby preventing the problem of wrinkles in the water resistance air film rolling process.
[0019] 2、 the utility model discloses a start motor and rotate the rotary connecting shaft and transmit to the rotary connecting disc, because the outside of the rotary connecting disc has the fixed transmission column, so the rotary transmission plate rotates outside along with the fixed transmission column, and the rotary force is converted into the forward thrust of the sliding pushing plate, so that the sliding pushing plate pushes the water resistance air film that is rolled out of the device, and the working safety of workers is protected. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the three-dimensional schematic view of the water resistance air film rolling process anti-wrinkling adjusting device provided by the utility model;
[0021] Figure 2 It is the three-dimensional schematic view of the water resistance air film rolling process anti-wrinkling adjusting device provided by the utility model; Figure 1
[0022] Figure 3 It is the structure schematic view of the rotary connecting disc of the water resistance air film rolling process anti-wrinkling adjusting device provided by the utility model;
[0023] Figure 4 It is the structure schematic view of the fixed connecting piece of the water resistance air film rolling process anti-wrinkling adjusting device provided by the utility model.
[0024] LEGEND:
[0025] 1, winding operation platform; 2, rotating conveying roller; 3, large U-shaped support plate; 4, fixed connecting column; 5, fixed connecting piece; 6, rotating air cylinder; 7, connecting telescopic shaft; 8, small U-shaped support plate; 9, rotating connecting rod; 10, rotating connecting column; 11, rotating connecting plate; 12, tension adjusting roller; 13, fixed cutting roller; 14, fixed hole plate; 15, sliding cutting knife; 16, fixed support block; 17, motor; 18, rotating connecting shaft; 19, rotating connecting disc; 20, fixed transmission column; 21, rotating transmission plate; 22, sliding push plate; 23, limiting connecting column; 24, rotating winding roller. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Referring to Figure 1 , Figure 4 An embodiment provided by the present application: a wrinkle prevention adjusting device in a gas barrier film winding process, comprising a winding operation platform 1, the winding operation platform 1 is in the shape of a cuboid as a whole, is made of high-strength carbon steel, and has a surface treated against rust, has good compression resistance and bending resistance, can stably support all components of the device, and ensures that the device will not be deformed or damaged due to external force during the winding operation, two rotating conveying rollers 2 are fixedly connected to the upper end of the inside of the winding operation platform 1, the rotating conveying rollers 2 are in the shape of a cylinder, are made of carbon steel with a chrome-plated surface, can improve the wear resistance of the conveying rollers, and can make the surface of the conveying rollers smoother, reduce the friction between the gas barrier film and the conveying rollers, and prevent the surface of the gas barrier film from being scratched, an anti-wrinkle mechanism is fixedly connected to the left side of the outside of the winding operation platform 1, the anti-wrinkle mechanism comprises a large U-shaped support plate 3, the large U-shaped support plate 3 is in the shape of a large U as a whole, has an opening upward, has good corrosion resistance, can effectively support the driving assembly inside, and can resist the erosion of the external environment, and the large U-shaped support plate 3 is fixedly connected to the left side of the outside of the winding operation platform 1.
[0028] The inside of the big U-shaped support plate 3 is fixedly connected with a driving assembly, the driving assembly comprises a fixed connection column 4, the fixed connection column 4 is cylindrical, is made of carbon steel, has high strength, the outside of the fixed connection column 4 is rotatably connected with a bearing through a rotating connection structure of a shaft, a fixed connection piece 5 is rotatably connected, the outside of the fixed connection column 4 is fixedly connected in the inside of the big U-shaped support plate 3, the outside of the fixed connection column 4 is rotatably connected with the fixed connection piece 5, the fixed connection piece 5 is rectangular plate-shaped, is made of carbon steel, is subjected to rust-proof treatment on the surface, a rotating air cylinder 6 is fixedly connected in a top portion through a welding connection mode, the top portion of the fixed connection piece 5 is fixedly connected with the rotating air cylinder 6, the rotating air cylinder 6 is cylindrical, comprises a piston, a piston rod and other components in the inside, drives the piston rod to make linear reciprocating motion through the input and output of compressed air, simultaneously drives the entire air cylinder to rotate around the fixed connection column 4, the driving end of the rotating air cylinder 6 is fixedly connected with a connecting telescopic shaft 7, the connecting telescopic shaft 7 is slender cylindrical, is made of alloy steel, has high strength and good wear resistance, can bear the tension and pressure generated when the rotating air cylinder 6 is driven, ensures that deformation or damage does not occur in the long-term use process, the outside of the connecting telescopic shaft 7 is fixedly connected with a small U-shaped support plate 8, the small U-shaped support plate 8 is overall small U-shaped, the opening is upward, is made of aluminum alloy, has good strength and lightness.The small U-shaped support plate 8 can be adjusted in the up-down angle under the driving of the connecting telescopic shaft 7.
[0029] The inner upper end of the winding operation table 1 is rotationally connected with a transmission assembly, which comprises a rotationally connected column 10 in a cylindrical shape, both ends of which are rotationally connected with the inner upper end of the winding operation table 1 through bearings, ensuring that it can rotate flexibly in the winding operation table 1, both ends of the rotationally connected column 10 are rotationally connected with the inner upper end of the winding operation table 1, the outer left end of the rotationally connected column 10 is fixedly connected with a rotationally connected rod 9 in an elongated rod shape, which is made of carbon steel and has undergone surface rust-proof treatment, and rotates in a circular motion around the rotationally connected column 10 as the center, which functions to transmit power, the transmission assembly is fixedly connected with an adjusting assembly, which comprises two rotationally connected plates 11 in a rectangular plate shape, which is made of aluminum alloy and has undergone anodic oxidation treatment, having good strength and corrosion resistance, and are oppositely arranged and fixedly connected with the outer two ends of the rotationally connected column 10 through welding, the outer two ends of the rotationally connected column 10 are fixedly connected with the two rotationally connected plates 11, the side close to the two rotationally connected plates 11 is fixedly connected with a tension adjusting roller 12 in a cylindrical shape, which is made of carbon steel with rubber-coated surface, having good elasticity and friction, and can effectively adjust the tension of the air resistance film, in the winding process, when the tension of the air resistance film changes, the tension adjusting roller 12 will rotate around its own axis under the driving of the rotationally connected plate 11, and at the same time, the rotationally connected plate 11 will swing at a certain angle with the rotation of the rotationally connected column 10, thereby automatically adjusting the tension of the air resistance film to keep it within a suitable range.
[0030] With reference to Figures 1 to 3The inner upper end of the winding operation table 1 is fixedly connected with a fixed cutting roller 13, which is in a cylindrical shape and remains relatively static during winding, mainly used for cutting the water resistance air film in cooperation with the cutting mechanism. The top of the winding operation table 1 is fixedly connected with the cutting mechanism, which includes a fixed hole plate 14 in a rectangular plate shape. The inner part of the fixed hole plate 14 is slidably connected with a sliding cutting knife 15 through a precise sliding fit structure with the sliding cutting knife 15. The outer left and right ends of the fixed hole plate 14 are fixedly connected to the top of the winding operation table 1. The inner part of the fixed hole plate 14 is slidably connected with the sliding cutting knife 15. The sliding cutting knife 15 is in a rectangular block shape. When the water resistance air film needs to be cut, the sliding cutting knife 15 is driven by external manual thrust to slide along the top of the fixed cutting roller 13 in the fixed hole plate 14, realizing the cutting operation of the water resistance air film. The inner part of the sliding cutting knife 15 is rotatably connected to the top of the fixed cutting roller 13. The inner upper end of the winding operation table 1 is rotatably connected with a rotating winding roller 24, which is in a cylindrical shape and made of carbon steel with chrome-plated surface, having good wear resistance and surface finish. The outer part of the rotating winding roller 24 is slidably connected to the inner part of the sliding push plate 22.
[0031] The outer right side of the winding operation table 1 is fixedly connected with a protection mechanism, which includes a fixed support block 16 in a rectangular block shape and made of carbon steel with rust-proof surface treatment, having high strength. The outer part of the fixed support block 16 is welded to the outer right side of the winding operation table 1, ensuring its stability and reliability during work. The outer part of the fixed support block 16 is fixedly connected to the outer right side of the winding operation table 1. The top of the fixed support block 16 is fixedly connected with a power assembly, which includes a motor 17 with high-quality copper wire winding in the stator, having good conductivity and effectively improving the working efficiency of the motor 17. The bottom of the motor 17 is fixedly connected to the top of the fixed support block 16. The driving end of the motor 17 is fixedly connected with a rotating connection shaft 18 in a cylindrical shape and made of alloy steel, having high strength and good wear resistance, capable of bearing the torque and centrifugal force generated during driving of the motor 17, ensuring that it will not deform or be damaged during long-term use. The outer part of the rotating connection shaft 18 is fixedly connected with a rotating connection disc 19 in a circular disc shape and made of carbon steel with high hardness.
[0032] The power assembly is fixedly connected with a fixed transmission column 20. The fixed transmission column 20 is cylindrical in shape and made of carbon steel, having high strength. The outer portion of the fixed transmission column 20 is rotatably connected with a bearing through a shaft, and the rotatable assembly is rotatably connected with the outer portion of the fixed transmission column 20. The rotatable assembly comprises a rotating transmission plate 21 which is rectangular in shape and made of aluminum alloy and is subjected to anodic oxidation treatment, having good strength and rotating flexibility. One end of the rotating transmission plate 21 is rotatably connected with the outer portion of the fixed transmission column 20 through a shaft and a bearing, and the other end is rotatably connected with a sliding push plate 22 through a shaft and a bearing. One end of the rotating transmission plate 21 is rotatably connected with the outer portion of the fixed transmission column 20, and the other end of the rotating transmission plate 21 is rotatably connected with the sliding push plate 22. The sliding push plate 22 is cuboid in shape and made of aluminum alloy, having good strength and lightness. The outer portion of the sliding push plate 22 is slidably connected with a limiting connection column 23 which is cylindrical in shape and made of carbon steel and is subjected to surface rust-proof treatment, limiting the movement range of the sliding push plate 22 and ensuring its movement within a predetermined track and increasing the stability of the movement of the sliding push plate 22.
[0033] Working principle: first, start the rotating cylinder 6, push the connecting telescopic shaft 7 to move upwards, the transmitted force makes the rotating connecting rod 9 rotate, so the rotating connecting rod 9 converts the upward and downward pushing force into rotating power, and pushes the connecting telescopic shaft 7 upwards, and transmits the force to the rotating connecting rod 9. Because the rotating power of one end of the rotating connecting rod 9 is on the connecting telescopic shaft 7, the rotating connecting rod 9 converts the upward and downward pushing force into rotating power and transmits it to the other end of the fixed rotating connecting column 10, so the rotating connecting column 10 drives the tension adjusting roller 12 to rotate and adjusts its different positions. The tension adjusting roller 12 rotates accordingly, automatically adjusting the tension of the air resistance film to prevent wrinkles from occurring during the winding process.
[0034] Subsequently, hold the sliding cutting knife 15 to slide on the fixed hole plate 14, so that the bottom of the sliding cutting knife 15 slides in the groove on the fixed cutting roller 13, and the air resistance film on the fixed cutting roller 13 is cut. Then start the motor 17 to make the rotating connecting shaft 18 rotate and transmit power to the rotating connecting disc 19, and the outer portion of the rotating connecting disc 19 drives the rotating transmission plate 21 to rotate, so the rotating transmission plate 21 rotates with the fixed transmission column 20 on the outside, and the rotating power is converted into the forward pushing force of the sliding push plate 22, so that the sliding push plate 22 pushes forward and smoothly pushes the wound air resistance film out of the device, ensuring the safety of the workers.
[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A wrinkle-prevention adjustment device for water-resistant air film winding process, comprising a winding operation table (1), characterized in that: Two rotating conveyor rollers (2) are fixedly connected to the upper inner end of the winding operation table (1). An anti-wrinkle mechanism is fixedly connected to the left outer side of the winding operation table (1). A fixed cutting roller (13) is fixedly connected to the upper inner end of the winding operation table (1). A cutting mechanism is fixedly connected to the top of the winding operation table (1). A protection mechanism is fixedly connected to the right outer side of the winding operation table (1). The anti-wrinkle mechanism includes a large U-shaped support plate (3), the outside of which is fixedly connected to the left side of the winding operation table (1), the inside of which is fixedly connected to a drive assembly, the inside of which is rotatably connected to a transmission assembly, and the transmission assembly is fixedly connected to an adjustment assembly. The transfer assembly includes a rotating connecting column (10), the two ends of which are rotatably connected to the upper inner part of the winding operation table (1), and a rotating connecting rod (9) is fixedly connected to the outer left end of the rotating connecting column (10).
2. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 1, characterized in that: The protection mechanism includes a fixed support block (16), which is externally fixedly connected to the right side of the winding operation table (1). A power component is fixedly connected to the top of the fixed support block (16), and a fixed transmission column (20) is fixedly connected to the power component. A rotating component is rotatably connected to the outside of the fixed transmission column (20).
3. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 1, characterized in that: The drive assembly includes a fixed connecting column (4), which is externally fixedly connected to the inside of the large U-shaped support plate (3). A fixed connecting piece (5) is rotatably connected to the outside of the fixed connecting column (4). A rotating cylinder (6) is fixedly connected to the top of the fixed connecting piece (5). A connecting telescopic shaft (7) is fixedly connected to the drive end of the rotating cylinder (6). A small U-shaped support plate (8) is fixedly connected to the outside of the connecting telescopic shaft (7).
4. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 1, characterized in that: The adjustment assembly includes two rotating connecting plates (11), which are fixedly connected to the outer ends of the rotating connecting column (10), and tension adjusting rollers (12) are fixedly connected to the adjacent sides of the two rotating connecting plates (11).
5. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 2, characterized in that: The power assembly includes a motor (17), the bottom of which is fixedly connected to the top of a fixed support block (16), and a rotating connecting shaft (18) is fixedly connected to the drive end of the motor (17). A rotating connecting disc (19) is fixedly connected to the outside of the rotating connecting shaft (18).
6. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 2, characterized in that: The rotating assembly includes a rotating transmission plate (21), one end of which is rotatably connected to the outside of the fixed transmission column (20), and the other end of which is rotatably connected to a sliding push plate (22), with a limit connecting column (23) slidably connected to the outside of the sliding push plate (22).
7. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 1, characterized in that: The cutting mechanism includes a fixed perforated plate (14), the left and right ends of which are fixedly connected to the top of the winding operation table (1), and a sliding cutter (15) is slidably connected inside the fixed perforated plate (14), which is slidably connected inside the fixed cutting roller (13).
8. The anti-wrinkle adjustment device for the water-resistance air film winding process according to claim 6, characterized in that: The upper part of the winding operation table (1) is rotatably connected to a rotating winding roller (24), and the outside of the rotating winding roller (24) is slidably connected to the inside of the sliding push plate (22).
Citation Information
Patent Citations
Winding mechanism for waterproof film
CN219567068U