Tramcar bogie hoisting tool
By designing a hoisting fixture for tram bogies and utilizing mounting base plates, adjusting cylinders, and sensor assemblies, the problems of inconvenient bogie hoisting and cumbersome inspection were solved, achieving a highly efficient combination of rapid hoisting and inspection.
Patent Information
- Application Number
- CN202423173627.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The lack of effective hoisting equipment in the current technology makes it inconvenient to hoist the bogie from the normal track to the maintenance track, and the maintenance process is complicated and requires multiple people to adjust the position.
Design a hoisting fixture for tram bogies, comprising a mounting base plate, a displacement adjustment assembly, a rotation mechanism, and a lifting ring, combined with X-axis and Y-axis adjustment cylinders, and equipped with a sensor monitoring assembly to achieve rapid hoisting and performance testing.
This technology enables rapid hoisting of bogies, reduces operational complexity, and allows for relevant performance testing during the hoisting process, thus improving operational efficiency and safety.
Smart Images

Figure CN223722586U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the tramcar technical field, concretely relates to a tramcar bogie hoisting tool. BACKGROUND
[0002] In people's daily life, choosing rail transit has become an indispensable public transport green travel mode. The bogie is one of the most important components in the structure of the rail vehicle, usually, the tramcar is repaired and overhauled after running for 5-8 years, and the maintenance personnel need to remove the bogie from the lower part of the vehicle, and then hoist the bogie to the designated maintenance track for maintenance. When the bogie maintenance is completed, the bogie needs to be detected in terms of motor positioning, balance degree and overall slope.
[0003] The bogie of the rail vehicle is very heavy, and due to the lack of corresponding hoisting tool, it is very inconvenient to hoist the bogie from the normal track to the maintenance track, and a large number of operators need to be equipped to connect the bogie and the hoisting car. And, since the maintenance track is usually placed on the ground, when the bogie is detected in various aspects after the maintenance is completed, multiple operators need to cooperate and constantly adjust the position for operation, which is very cumbersome. Therefore, there is an urgent need for a tool that can assist in quickly lifting the bogie. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a tramcar bogie hoisting tool which can quickly assist in completing the hoisting of the bogie, and also can cooperate with the detection of the related performance of the bogie.
[0005] The purpose of the utility model is achieved by the following technical solutions:
[0006] The tramcar bogie hoisting tool comprises a mounting base plate, displacement adjusting assemblies arranged at both ends of the mounting base plate, a rotating mechanism arranged above the mounting base plate, a bogie mounting assembly connected to the bottom of the mounting base plate, and a lifting ring arranged above the rotating mechanism for hoisting.
[0007] Preferably, the adjusting assembly comprises an X-direction adjusting cylinder arranged at the bottom of the mounting base plate, a Y-direction adjusting cylinder connected below the X-direction adjusting cylinder, and the X-direction adjusting cylinder drives the Y-direction adjusting cylinder to realize displacement in the X-direction.
[0008] Preferably, a sensor monitoring assembly is connected to the displacement adjusting assembly through a connecting rod.
[0009] Preferably, an installation adjusting hole is formed in the mounting base plate, and the bogie mounting assembly is connected to the mounting base plate through the installation adjusting hole.
[0010] Preferably, the bogie adjusting assembly comprises a telescopic rod arranged perpendicularly to the mounting base plate and a detachable fastening disc arranged at the bottom of the telescopic rod, the diameter of the fastening disc being larger than that of the positioning hole on the bogie.
[0011] Preferably, a lifting eye is arranged on each end of the mounting base plate.
[0012] The bogie auxiliary lifting vehicle has the advantages that the bogie auxiliary lifting vehicle can quickly realize hoisting with the bogie, and greatly reduces the complexity of hoisting. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0014] Fig. 1 It is a schematic diagram of the overall structure of the present application.
[0015] Fig. 2 It is a schematic diagram of the back structure of the present application. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will be further described in detail by combining with the drawings and embodiments of the present application. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application. Figs. 1-2 In order to make the purpose, technical scheme and advantages of the present application more clear, the following will be further described in detail by combining with the drawings and embodiments of the present application. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.
[0017] The utility model discloses a tram bogie hoisting tool, including installation base plate 1, the displacement adjusting assembly of being placed in installation base plate 1 both ends, the rotatory mechanism 2 of being provided with in installation base plate 1 top, the top of rotatory mechanism 2 is provided with the lifting ring 3 for hoisting. In order to hoist more safe and stable, the end of installation base plate 1 all is provided with the lifting ring. Installation base plate 1 bottom is connected with the bogie installation component, the bogie installation component is used for connecting with the bogie, and the bogie installation component is connected with installation base plate through the installation adjusting hole 11 of being opened on installation base plate. The bogie adjusting assembly includes the telescopic link 4 of being arranged perpendicularly to installation base plate and the fastening disc 41 of being detachably arranged at the bottom of telescopic link 4, and the fastening disc 41 is screw connection with telescopic link. The diameter of fastening disc 41 is greater than the diameter of the positioning hole on the bogie. When connecting with the bogie, first, the end of telescopic link 4 is inserted into the positioning hole of the bogie, and then, the fastening disc 41 is connected with telescopic link from the bottom of the positioning hole, so that the connection of installation base plate and the bogie is realized. The installation adjusting hole 11 is provided with multiple groups, which is used for adapting the bogie of different specifications and sizes.
[0018] The adjusting assembly includes X adjusting cylinder 5 arranged at the bottom of the installation base plate, Y adjusting cylinder 6 connected below X adjusting cylinder 5, and X adjusting cylinder 5 drives Y adjusting cylinder 6 to realize displacement in X direction when X adjusting cylinder 5 works.
[0019] Specifically, X adjusting cylinder 5 is arranged at one side of the bottom of installation base plate 1, and rail 51 is arranged at the other side of installation base plate 1, a sliding block is arranged on rail 51, one end of Y adjusting cylinder 6 is arranged on the sliding block, and the other end of Y adjusting cylinder 6 is connected with X adjusting cylinder 5. When X adjusting cylinder 5 works, Y adjusting cylinder 6 realizes reciprocation on rail 51. In the embodiment, Y adjusting cylinder 6 is a bidirectional adjusting cylinder, and can also be a unidirectional adjusting cylinder, which is arranged according to actual needs.
[0020] To assist in detecting the bogie after maintenance, sensor monitoring assembly is connected to displacement adjusting assembly through connecting rod. Specifically, upper displacement offset monitoring sensor mounting bracket 61 is arranged on the cylinder seat of Y adjusting cylinder 6, and auxiliary data monitoring sensor mounting rod 8 is arranged on one side of Y adjusting cylinder 6. The required detection is completed by installing corresponding sensors on corresponding brackets and mounting rods.
[0021] Boundary monitoring components 7 are connected to the cylinder shaft of the Y-axis adjusting cylinder 6. Four boundary monitoring components 7 are provided, each including a connecting rod and a laser sensor mounted on the connecting rod for boundary distance monitoring. The operation of the Y-axis adjusting cylinder 6 causes the boundary monitoring components 7 to shift, and the sensors on the boundary monitoring components 7 monitor the relevant distances. Of course, the installation position of the detection components, including the mounting rods, in this invention is generally matched and set according to the position of the required detection devices on the bogie and the detection items. For example, if a balance test or inclination test is required, a balancer or inclination meter is installed. The detection components are generally selectively installed only when testing is required, which also protects the detection components from damage during hoisting.
[0022] In operation, the positions of the bogie installation components are first determined based on the bogie to be hoisted. The tooling is then connected to the bogie to ensure its horizontal stability. Next, a crane is used to lift the bogie via a lifting ring and place it on the maintenance track. The lifting ropes are then removed, allowing for the disassembly, repair, and maintenance of the bogie's chassis, drive motor, brakes, shock absorbers, sandblasting mechanism, and other components. After inspection and maintenance, the motor, brakes, shock absorbers, etc., are reinstalled. Typically, after reinstallation, the overall bogie's levelness or tilt needs to be checked. This can be quickly achieved using the testing components on the tooling.
[0023] In the description of this utility model, it should be noted that the terms "upper", "lower", "left", "right", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] There are many specific application examples of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of this utility model, and these improvements should also be considered within the protection scope of this utility model.
Claims
1. A tram bogie hoisting tool, characterized in that, The device comprises a mounting base plate, displacement adjusting components arranged at both ends of the mounting base plate, a rotating mechanism arranged above the mounting base plate, a bogie mounting component connected to the bottom of the mounting base plate, and a lifting ring arranged above the rotating mechanism for lifting.
2. The tramcar bogie hoisting tooling according to claim 1, characterized in that The adjusting component comprises an X-direction adjusting cylinder arranged at the bottom of the mounting base plate, and a Y-direction adjusting cylinder connected below the X-direction adjusting cylinder.
3. The tramcar bogie lifting tooling according to claim 2, characterized in that A sensor monitoring component is connected to the displacement adjusting component through a connecting rod.
4. The tramcar bogie lifting tooling according to claim 3, characterized in that An adjusting hole is arranged on the mounting base plate, and the bogie mounting component is connected to the mounting base plate through the adjusting hole.
5. The tramcar bogie lifting tooling according to claim 4, characterized in that The bogie adjusting component comprises a telescopic rod arranged perpendicularly to the mounting base plate, and a fastening disc arranged at the bottom of the telescopic rod and detachable, wherein the diameter of the fastening disc is larger than that of a positioning hole on the bogie.
6. The tramcar bogie hoisting tooling of claim 1, wherein, Lifting rings are arranged at the ends of the mounting base plate.