Bypass removal filling production line

Abstract

The utility model discloses a filling production line with bypass rejection, which relates to the technical field of filling production, and adopts the scheme that the filling production line comprises a filling machine and a capping machine which are arranged in sequence, a bracket is arranged between the filling machine and the capping machine, a belt conveyor is fixedly arranged in the bracket, an adjustable detection mechanism is fixedly arranged at the top of the bracket, and the adjustable detection mechanism is connected with the belt conveyor. An adjustable detection mechanism is fixedly installed on the top of the support, an adjustable removing mechanism is fixedly installed at the position, located on one side of the adjustable detection mechanism, of the top of the support, and an inclined guide plate matched with the adjustable removing mechanism is obliquely, detachably and fixedly installed on one side of the outer surface of the support. According to the device, the liquid levels of different products can be detected, the surfaces of the different products can be detected, the practicability is improved, the distance between two arc-shaped push plates can be adjusted according to the products with different diameters through the arranged adjustable removing mechanism, and therefore the products with different diameters can be conveniently pushed, and the practicability is improved.

Description

Technical Field

[0001] This utility model relates to the field of filling production technology, specifically a bypass rejection filling production line. Background Technology

[0002] In the pharmaceutical manufacturing process, there are liquid and solid pharmaceutical products. Filling machines are used to fill the products during the production process. After filling, the products generally need to be inspected, such as for volume and surface wear. In traditional technology, this is usually done manually by observing and inspecting, and then rejecting defective products. This operation not only increases the workload but is also inefficient. Therefore, corresponding inspection equipment is used to achieve automatic rejection.

[0003] Existing rejection equipment has limited functionality. It can only detect the liquid level of the product and cannot detect surface wear, resulting in defective products being rejected and affecting product quality. Furthermore, the pusher plate used for rejection has a simple structure, which can easily cause deviation when pushing larger diameter products, thus affecting the production line. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a bypass rejection filling production line, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a bypass rejection filling production line, comprising a filling machine and a capping machine arranged in sequence, a support is installed between the filling machine and the capping machine, a belt conveyor is fixedly installed inside the support, an adjustable detection mechanism is fixedly installed on the top of the support, an adjustable rejection mechanism is fixedly installed on the top of the support and on one side of the adjustable detection mechanism, and an inclined guide plate that cooperates with the adjustable rejection mechanism is detachably fixedly installed on one side of the outer surface of the support;

[0006] The adjustable detection mechanism includes a U-shaped frame fixedly installed on the top of the support. Two first motors are symmetrically fixedly installed on both sides of the top of the U-shaped frame. The output shaft of the first motor is fixedly connected to a one-way lead screw. The outer surface of the one-way lead screw is threaded with a first mounting block that slides in connection with the inner wall of the U-shaped frame. A first detection probe for detecting liquid level is fixedly installed on one side of the first mounting block.

[0007] Preferably, the top center position of the U-shaped frame is fixedly provided with a second motor, the output shaft of the second motor is fixedly connected with a first U-shaped plate, the inside of the first U-shaped plate is symmetrically and slidably connected with two U-shaped mounting blocks, the inside of the U-shaped mounting block is rotatably connected with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with a second mounting block, and the bottom of the second mounting block is fixedly provided with a second detection probe for detecting the surface of the product, so that the product with different liquid levels can be detected and adjusted.

[0008] Preferably, the inside of the first U-shaped plate is rotatably connected with a first bidirectional screw rod, the two U-shaped mounting blocks are threadedly connected with the outer surface of the first bidirectional screw rod, and the two ends of the first bidirectional screw rod are fixedly connected with knobs, so that the product surface with different heights and diameters can be comprehensively detected.

[0009] Preferably, the outer surface of one end of the rotating shaft is threadedly connected with a locking nut, so that the angle of the second detection probe can be fixed.

[0010] Preferably, the adjustable rejection mechanism comprises a vertical plate fixedly arranged on one side of the top of the support, the outer surface of the vertical plate is rotatably connected with a cylinder, the movable end of the cylinder is fixedly connected with a second U-shaped plate, the inside of the second U-shaped plate is symmetrically and slidably connected with two sliding blocks, and the outer surface of the sliding block is fixedly connected with an arc-shaped push plate, so that the defective products can be rejected.

[0011] Preferably, one side of the second U-shaped plate is fixedly provided with a third motor, the output shaft of the third motor is fixedly connected with a second bidirectional screw rod, and the two sliding blocks are threadedly connected with the second bidirectional screw rod, so that the product can be adjusted according to the diameter.

[0012] The utility model provides a filling production line of bypass rejection, has the following beneficial effects:

[0013] 1、this filling production line of bypass rejection, through setting adjustable detection mechanism, not only can detect the liquid level of different products, and also can detect the surface of different products, improve practicality, thereby solve the problem that the existing device detects single mode and cannot adjust.

[0014] 2、this filling production line of bypass rejection, through setting adjustable rejection mechanism, can adjust the distance between two arc-shaped push plates according to the product of different diameters, thereby facilitating the product of different diameters to be pushed, improving practicality, thereby solve the problem that the push plate structure of the existing device is fixedly adjusted and the product of different diameters is pushed. DETAILED DESCRIPTION

[0015] Figure 1 It is the whole structure schematic diagram of the utility model;

[0016] Figure 2 It is the structure schematic view of the adjustable detection mechanism of the utility model;

[0017] Figure 3 It is the internal structure schematic view of the adjustable detection mechanism of the utility model;

[0018] Figure 4 It is the structure schematic view of the adjustable rejection mechanism of the utility model.

[0019] In the figure, 1, filling machine;2, capping machine;3, support;4, belt conveyor;5, adjustable detection mechanism;51, U-shaped frame;52, first motor;53, one-way screw;54, first mounting block;55, first detection probe;56, second motor;57, first U-shaped plate;58, U-shaped mounting block;59, rotating shaft;510, second mounting block;511, second detection probe;512, first bidirectional screw;513, knob;514, locking nut;6, adjustable rejection mechanism;61, vertical plate;62, air cylinder;63, second U-shaped plate;64, sliding block;65, arc-shaped push plate;66, third motor;67, second bidirectional screw;7, inclined guide plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Embodiment 1:

[0022] As Figures 1 to 4 shown, a filling production line with bypass rejection, comprising filling machine 1 and capping machine 2 arranged in sequence, the filling machine 1 and capping machine 2 between installation support 3, the inside fixed mounting of support 3 has belt conveyor 4, the top of support 3 fixedly installed with adjustable detection mechanism 5, the adjustable detection mechanism 5 includes fixedly installed in the top of support 3 U-shaped frame 51, the top of U-shaped frame 51 both sides symmetrical fixedly installed with two first motor 52, the output shaft of first motor 52 is fixedly connected with one-way screw 53, the outer surface of one-way screw 53 is threadedly connected with first mounting block 54 which is slidably connected with the inner wall of U-shaped frame 51, the side of first mounting block 54 is fixedly installed with first detection probe 55 for detecting liquid level.

[0023] When in use, the filling machine 1 and the capping machine 2 can fill and cap the empty bottles respectively, when the product moves to the inside of the adjustable detection mechanism 5, the liquid level of the product can be detected through the first detection probe 55, the first motor 52 rotates to drive the one-way lead screw 53 to rotate, and the liquid level of different products can be detected.

[0024] The top center position of the U-shaped frame 51 is fixedly installed with a second motor 56, the output shaft of the second motor 56 is fixedly connected with a first U-shaped plate 57, the inside of the first U-shaped plate 57 is symmetrically and slidably connected with two U-shaped mounting blocks 58, the inside of the U-shaped mounting block 58 is rotatably connected with a rotating shaft 59, the outer surface of the rotating shaft 59 is fixedly connected with a second mounting block 510, and the bottom of the second mounting block 510 is fixedly installed with a second detection probe 511 for detecting the surface of the product. The inside of the first U-shaped plate 57 is rotatably connected with a first bidirectional screw rod 512, both of the two U-shaped mounting blocks 58 are threadedly connected with the outer surface of the first bidirectional screw rod 512, and both ends of the first bidirectional screw rod 512 are fixedly connected with knobs 513. The outer surface of one end of the rotating shaft 59 is threadedly connected with a locking nut 514.

[0025] While detecting the liquid level, the second motor 56 rotates to drive the two second detection probes 511 at the top to rotate, so that the surface of the product can be fully detected, the detection effect is improved, and the first bidirectional screw rod 512 and the rotating shaft 59 can drive the two second detection probes 511 on the two sides to relatively move and rotate respectively, so that the detection range can be changed, different products can be adjusted, and the problems of single detection mode and inability to adjust of the existing device are solved.

[0026] Embodiment 2:

[0027] As shown in Figure 1 and Figure 4 The top of the support 3 and the position on one side of the adjustable detection mechanism 5 are fixedly installed with an adjustable rejection mechanism 6, one side of the outer surface of the support 3 is fixedly installed with an inclined guide plate 7 matched with the adjustable rejection mechanism 6, the adjustable rejection mechanism 6 comprises a vertical plate 61 fixedly installed on one side of the top of the support 3, a pneumatic cylinder 62 is fixedly installed through the outer surface of the vertical plate 61, a second U-shaped plate 63 is fixedly connected to the movable end of the pneumatic cylinder 62, two sliding blocks 64 are symmetrically and slidably connected in the second U-shaped plate 63, and arc-shaped push plates 65 are fixedly connected to the outer surfaces of the sliding blocks 64. One side of the second U-shaped plate 63 is fixedly installed with a third motor 66, the output shaft of the third motor 66 is fixedly connected with a second bidirectional screw rod 67, and both of the sliding blocks 64 are threadedly connected with the second bidirectional screw rod 67.

[0028] When the substandard product moves to the front side of the vertical plate 61, the cylinder 62 runs to drive the two arc-shaped push plates 65 to move, thereby pushing the substandard product away and onto the inclined guide plate 7, achieving the bypass rejection effect, and before use, the third motor 66 can be started according to the diameter of the product, the third motor 66 rotates to drive the second bidirectional screw rod 67 to rotate, the distance between the two arc-shaped push plates 65 can be changed, thereby facilitating the pushing of products of different diameters, improving the practicability, and solving the problem of fixed push plate structure adjustment and pushing of products of different diameters in the prior art.

[0029] Working principle: when in use, the filling machine 1 and the capping machine 2 can respectively fill and cap the empty bottles, when the product moves to the inside of the adjustable detection mechanism 5, the liquid level of the product can be detected by the first detection probe 55, the first motor 52 rotates to drive the unidirectional screw rod 53 to rotate, the liquid level of different products can be detected. At the same time of detecting the liquid level, the second motor 56 rotates to drive the two second detection probes 511 at the top to rotate, the surface of the product can be fully detected, the detection effect is improved, and the rotation of the first bidirectional screw rod 512 and the rotating shaft 59 can respectively drive the two second detection probes 511 to relatively move and rotate, thereby the detection range can be changed, different products can be adjusted, thereby solving the problem of single detection mode and inability to adjust in the prior art.

[0030] When the substandard product moves to the front side of the vertical plate 61, the cylinder 62 runs to drive the two arc-shaped push plates 65 to move, thereby pushing the substandard product away and onto the inclined guide plate 7, achieving the bypass rejection effect, and before use, the third motor 66 can be started according to the diameter of the product, the third motor 66 rotates to drive the second bidirectional screw rod 67 to rotate, the distance between the two arc-shaped push plates 65 can be changed, thereby facilitating the pushing of products of different diameters, improving the practicability, and solving the problem of fixed push plate structure adjustment and pushing of products of different diameters in the prior art.

[0031] The basic principle and main features of the present application and the advantages of the present application are shown and described above, for those skilled in the art, it is obvious that the present application is not limited to the details of the above-mentioned exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0032] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. A filling line with by-pass rejection, comprising a filler (1) and a capper (2) arranged in succession, characterized in that: The filling machine (1) and the capping machine (2) are provided with a support (3), the inside of the support (3) is fixedly provided with a belt conveyor (4), the top of the support (3) is fixedly provided with an adjustable detection mechanism (5), the top of the support (3) and the position of the adjustable detection mechanism (5) are fixedly provided with an adjustable rejection mechanism (6), and the outer surface of the support (3) is fixedly provided with an inclined guide plate (7) which is matched with the adjustable rejection mechanism (6). The adjustable detection mechanism (5) comprises a U-shaped frame (51) fixedly arranged at the top of the support (3), two first motors (52) are symmetrically fixedly arranged at the top of the U-shaped frame (51), a one-way screw rod (53) is fixedly connected to the output shaft of the first motor (52), a first mounting block (54) in sliding connection with the inner wall of the U-shaped frame (51) is threadedly connected to the outer surface of the one-way screw rod (53), and a first detection probe (55) for detecting the liquid level is fixedly arranged on one side of the first mounting block (54).

2. A fill-and-removal production line according to claim 1, characterized in that: A second motor (56) is fixedly arranged at the top center position of the U-shaped frame (51), a first U-shaped plate (57) is fixedly connected to the output shaft of the second motor (56), two U-shaped mounting blocks (58) are symmetrically and slidably arranged in the first U-shaped plate (57), a rotating shaft (59) penetrates through the U-shaped mounting block (58), a second mounting block (510) is fixedly connected to the outer surface of the rotating shaft (59), and a second detection probe (511) for detecting the surface of the product is fixedly arranged on the bottom of the second mounting block (510).

3. A fill-and-removal production line according to claim 2, characterized in that: A first bidirectional screw rod (512) penetrates through the first U-shaped plate (57), and the two U-shaped mounting blocks (58) are threadedly connected to the outer surface of the first bidirectional screw rod (512).

4. The reject-by-pass filling line according to claim 2, characterized in that: The outer surface of one end of the rotating shaft (59) is threadedly connected with a locking nut (514).

5. The reject-by-pass filling line according to claim 1, characterized in that: The adjustable rejection mechanism (6) comprises a vertical plate (61) fixedly arranged at one side of the top of the support (3), a cylinder (62) penetrates through and is fixedly arranged on the outer surface of the vertical plate (61), a second U-shaped plate (63) is fixedly connected to the movable end of the cylinder (62), two sliding blocks (64) are symmetrically and slidably arranged in the second U-shaped plate (63), and an arc-shaped push plate (65) is fixedly connected to the outer surface of the sliding block (64).

6. A fill-and-removal production line according to claim 5, characterized in that: A third motor (66) is fixedly arranged on one side of the second U-shaped plate (63), a second bidirectional screw rod (67) is fixedly connected to the output shaft of the third motor (66), and the two sliding blocks (64) are threadedly connected to the second bidirectional screw rod (67).

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