Leveling device for knitwear production
By introducing a steam generator and a motor-driven side roller into the leveling device for knitwear production, the problems of fabric wrinkles and uneven sides have been solved, achieving efficient leveling of knitwear and improving the quality of finished products.
Patent Information
- Application Number
- CN202520228998.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing leveling equipment used in knitwear production cannot effectively eliminate wrinkles and creases in the fabric, nor can it smooth the sides of the knitwear, resulting in a poor appearance of the finished product.
A steam generator is used to produce steam to dehumidify and heat the knitwear. The knitwear is then leveled by electric push rods and motor-driven side and leveling rollers. The knitwear is further leveled by a limit frame and a feeding roller.
It effectively eliminates wrinkles and creases in the fabric, ensuring that the sides of the knitwear are flat, thus improving the appearance quality of the finished product and production efficiency.
Smart Images
Figure CN223723382U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of knitwear production, in particular to a leveling device for knitwear production. BACKGROUND
[0002] Knitwear is a type of clothing made using the knitting process, typically made from soft yarns, offering excellent stretchiness and comfort. They can be designed with long sleeves, short sleeves, or no sleeves, making them suitable for various seasons. Knitwear comes in a wide range of styles, from simple and classic to trendy and fashionable, suitable for different occasions. Due to their lightweight and easy-to-care nature, knitwear has become an essential item in many people's wardrobes.
[0003] The leveling device in knitwear production is a device used to ensure the flatness of knitted materials, aiming to improve production efficiency and product quality. This device is usually operated by mechanical or automated systems, effectively flattening the rolled or unshaped knitted materials for subsequent cutting, sewing, and finishing processes. The leveling device helps reduce size deviations and product defects caused by uneven materials, ensuring consistency and accuracy in knitwear production.
[0004] The existing leveling device for knitwear production does not have a steam structure, making it difficult to effectively eliminate wrinkles and creases in the fabric, resulting in poor appearance of the finished product. Moreover, the existing leveling device for knitwear production cannot flatten both sides of the knitwear, leading to wrinkles on both sides of the knitwear.
[0005] To address the above problems, a leveling device for knitwear production is proposed. SUMMARY
[0006] The purpose of the utility model is to provide a leveling device for knitwear production, solving the problems of ineffective elimination of wrinkles and creases in the fabric and inability to flatten both sides of the knitwear.
[0007] To achieve the above purpose, the utility model provides the following technical scheme: a leveling device for knitwear production, comprising a bottom plate, the top of the bottom plate is fixedly connected with support plates on both sides, the top of the support plate is fixedly connected with a workbench, the top of the workbench is fixedly connected with two side plates on the right side near the middle, an electric push rod is fixedly connected through the middle of the inner wall of the side plate, a fixed frame is fixedly connected to the top, a second motor is fixedly connected to the front side of the fixed frame, a bidirectional screw rod is fixedly connected to the output end of the second motor, two nut pairs are fixedly connected through the outer circle of the bidirectional screw rod, a support frame is fixedly connected to the bottom of the nut pair, a third motor is fixedly connected to the right side of the support frame, a side roller is fixedly connected to the output end of the third motor, and a steam mechanism is provided on the top of the bottom plate.
[0008] By adopting the technical scheme, the fixed frame is driven to move downward by the electric push rod, the second motor drives the bidirectional screw rod to rotate, the nut pair adjusts the distance between the side flat rollers according to the width of the knitwear, and then the third motor drives the side flat rollers to rotate to smooth the two sides of the knitwear.
[0009] As a further description of the above technical scheme: the steam mechanism comprises a water tank, a steam generator is penetratingly and fixedly connected to the top of the water tank, a steam guide pipe is penetratingly and fixedly connected to the rear side of the steam generator, a connecting frame is penetratingly and fixedly connected to one end of the steam guide pipe, and a steam nozzle is penetratingly and fixedly connected to the bottom of the connecting frame.
[0010] By adopting the technical scheme, the steam generator sucks out the water in the water tank and then generates steam, the steam is transported through the steam guide pipe and the connecting frame, and the steam is sprayed through the steam nozzle to humidify and heat the knitwear.
[0011] As a further description of the above technical scheme: a water tank is opened in the middle of the top of the workbench near the left side.
[0012] By adopting the technical scheme, the water generated by the steam is collected in the water tank.
[0013] As a further description of the above technical scheme: a connecting pipe is penetratingly and fixedly connected to the front side of the water tank, and the connecting pipe is penetratingly and fixedly connected to the workbench.
[0014] By adopting the technical scheme, the water in the water tank is re-transported into the water tank through the connecting pipe.
[0015] As a further description of the above technical scheme: two limiting frames are fixedly connected to the middle of the top of the workbench near the left side.
[0016] By adopting the technical scheme, the knitwear is limited by the limiting frames.
[0017] As a further description of the above technical scheme: two fixed plates are fixedly connected to the left and right sides of the top of the workbench, a discharging shaft is penetratingly and rotatably connected between the front and rear sides of the fixed plate on the left side, and a discharging roller is penetratingly and fixedly connected to the outer circle of the discharging shaft.
[0018] By adopting the technical scheme, the knitwear is discharged by the discharging shaft and the discharging roller.
[0019] As a further description of the above technical scheme: two flattening shafts are penetratingly and rotatably connected between the front and rear sides of the fixed plate on the right side, and a flattening roller is penetratingly and fixedly connected to the outer circle of the flattening shaft.
[0020] By adopting the technical scheme, the knitwear is flattened by rotating the flattening shaft and the flattening roller.
[0021] As the further description of the above technical scheme: the first motor is fixedly connected to the front side of the right fixing plate, and the output end of the first motor is fixedly connected with the leveling shaft.
[0022] By adopting the above technical scheme, the first motor drives the leveling shaft and the leveling roller to rotate.
[0023] Compared with the prior art, the utility model has the advantages that:
[0024] 1、The leveling device for sweater production provided by the utility model firstly sucks out the water in the water tank by the steam generator and then generates steam, the steam is transported through the steam guide pipe and the connecting frame, the steam is sprayed through the steam nozzle to humidify and heat the sweater, the water generated by the steam is collected in the water tank and is transported into the water tank through the connecting pipe.
[0025] 2、The leveling device for sweater production provided by the utility model moves the fixed frame downward through the electric push rod, the second motor drives the bidirectional screw rod to rotate, the nut pair adjusts the distance between the side rollers according to the width of the sweater, and then the third motor drives the side rollers to rotate to level the two sides of the sweater. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0027] Figure 2 It is a connecting frame structure schematic view of the utility model;
[0028] Figure 3 It is a side plate structure schematic view of the utility model.
[0029] In the drawing: 1, bottom plate; 2, supporting plate; 3, workbench; 4, fixing plate; 5, discharging shaft; 6, discharging roller; 7, limiting frame; 8, water tank; 9, water tank; 10, side plate; 11, first motor; 12, leveling shaft; 13, leveling roller; 14, steam generator; 15, steam guide pipe; 16, connecting frame; 17, steam nozzle; 18, connecting pipe; 19, electric push rod; 20, fixed frame; 21, second motor; 22, bidirectional screw rod; 23, nut pair; 24, supporting frame; 25, third motor; 26, side roller. DETAILED DESCRIPTION
[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0031] In order to further understand the content of the present application, the present application will be described in detail in combination with the drawings.
[0032] In combination with Figure 1 , the leveling device for producing knitwear includes a bottom plate 1, two fixed plates 4 are fixedly connected to the top of a workbench 3 on both sides, a feeding shaft 5 is rotatably connected between the front and back of the left fixed plate 4, a feeding roller 6 is fixedly connected to the outer ring of the feeding shaft 5, two leveling shafts 12 are rotatably connected between the front and back of the right fixed plate 4, a leveling roller 13 is fixedly connected to the outer ring of the leveling shaft 12, a first motor 11 is fixedly connected to the front of the right fixed plate 4, and the output end of the first motor 11 is fixedly connected to the leveling shaft 12, two limiting frames 7 are fixedly connected to the top of the workbench 3 near the left side, the knitwear is fed through the feeding shaft 5 and the feeding roller 6, and the knitwear is attached to the workbench 3 through the limiting frame 7 when passing through the limiting frame 7.
[0033] In combination with Figure 1 and Figure 3 , the top of the bottom plate 1 is fixedly connected with a support plate 2, the top of the support plate 2 is fixedly connected with the workbench 3, two side plates 10 are fixedly connected to the top of the workbench 3 near the right side, an electric push rod 19 is fixedly connected to the inner wall of the side plate 10, a fixed frame 20 is fixedly connected to the top, a second motor 21 is fixedly connected to the front of the fixed frame 20, a bidirectional screw rod 22 is fixedly connected to the output end of the second motor 21, two nut pairs 23 are fixedly connected to the outer ring of the bidirectional screw rod 22, a support frame 24 is fixedly connected to the bottom of the nut pair 23, a third motor 25 is fixedly connected to the right side of the support frame 24, a side leveling roller 26 is fixedly connected to the output end of the third motor 25, the fixed frame 20 is driven to move downward by the electric push rod 19 when passing through the side leveling roller 26, the second motor 21 drives the bidirectional screw rod 22 to rotate, the nut pair 23 adjusts the distance between the side leveling rollers 26 according to the width of the knitwear, then the third motor 25 drives the side leveling roller 26 to rotate to smooth the two sides of the knitwear, and the first motor 11 drives the leveling shaft 12 and the leveling roller 13 to rotate to stretch and level the knitwear.
[0034] In combination with Figure 1 and Figure 2The bottom plate 1 is provided with a steam mechanism on the top, the steam mechanism comprises a water tank 8, a steam generator 14 is penetrated through and fixedly connected on the top of the water tank 8, a steam guide pipe 15 is penetrated through and fixedly connected on the rear side of the steam generator 14, a connecting frame 16 is penetrated through and fixedly connected on one end of the steam guide pipe 15, a steam nozzle 17 is penetrated through and fixedly connected on the bottom of the connecting frame 16, a water tank 9 is formed on the top of the workbench 3 and is close to the left side, a connecting pipe 18 is penetrated through and fixedly connected on the front side of the water tank 8 and is penetrated through and fixedly connected with the workbench 3, the steam generator 14 sucks out the water in the water tank 8 and then generates steam, the steam is transported through the steam guide pipe 15 and the connecting frame 16, the steam is sprayed through the steam nozzle 17 to humidify and heat the knitted sweater, the water generated by the steam is collected in the water tank 9 and is transported into the water tank 8 through the connecting pipe 18.
[0035] Working principle: when the utility model is used, first, the knitted sweater is discharged through the discharge shaft 5 and the discharge roller 6, when the knitted sweater passes through the limiting frame 7, the steam generator 14 sucks out the water in the water tank 8 and then generates steam, the steam is transported through the steam guide pipe 15 and the connecting frame 16, the steam is sprayed through the steam nozzle 17 to humidify and heat the knitted sweater, the water generated by the steam is collected in the water tank 9 and is transported into the water tank 8 through the connecting pipe 18, after the knitted sweater is heated, it moves to the right side, when it passes through the side flat roller 26, the fixed frame 20 is driven to move downwards by the electric push rod 19, the second motor 21 drives the bidirectional screw rod 22 to rotate, the nut pair 23 adjusts the distance between the side flat rollers 26 according to the width of the knitted sweater, then the third motor 25 drives the side flat roller 26 to rotate to smooth the two sides of the knitted sweater, at the same time, the first motor 11 drives the smoothing shaft 12 and the smoothing roller 13 to rotate to stretch and smooth the knitted sweater.
[0036] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0037] Although the embodiments of the present utility model have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A device for flattening knitted garments, comprising a base plate (1), characterized in that: The bottom plate (1) top front and back both sides are fixedly connected with support plate (2), the support plate (2) top is fixedly connected with workbench (3), the workbench (3) top right side near the middle fixedly connected with two side plates (10), the side plate (10) inner wall middle is fixedly connected with electric push rod (19) and is penetrated, the top is fixedly connected with fixed frame (20), the fixed frame (20) front side is fixedly connected with second motor (21), the second motor (21) output is fixedly connected with two-way screw rod (22), the two-way screw rod (22) outer ring is fixedly connected with two nut pairs (23) and is penetrated and is screwed, the nut pair (23) bottom is fixedly connected with support frame (24), the support frame (24) right side is fixedly connected with third motor (25), the third motor (25) output is fixedly connected with side flat roller (26), the bottom plate (1) top is provided with steam mechanism.
2. The leveling device for producing a knit sweater according to claim 1, characterized in that: The steam mechanism includes a water tank (8), the water tank (8) top is fixedly connected with a steam generator (14) and is penetrated, the steam generator (14) rear side is fixedly connected with a steam conduit (15) and is penetrated, one end of the steam conduit (15) is fixedly connected with a connecting frame (16) and is penetrated, the connecting frame (16) bottom is fixedly connected with a steam nozzle (17) and is penetrated.
3. The leveling device for producing a knit sweater according to claim 2, characterized in that: The workbench (3) top middle is fixedly connected with two limit frames (7) and is penetrated near the left side.
4. The device according to claim 2, characterized in that: The water tank (8) front side is fixedly connected with a connecting pipe (18) and is penetrated, and the connecting pipe (18) and the workbench (3) are fixedly connected and are penetrated.
5. The device according to claim 2, characterized in that: The workbench (3) top middle is fixedly connected with two limit frames (7) and is penetrated near the left side.
6. The leveling device for producing a knit sweater according to claim 1, wherein: The workbench (3) top left and right sides are both fixedly connected with two fixed plates (4), the fixed plate (4) front and back sides between the left side are fixedly connected with a discharging shaft (5) and are penetrated, the discharging shaft (5) outer circle is fixedly connected with a discharging roller (6) and is penetrated.
7. The device according to claim 6, characterized in that it comprises: The right side fixed plate (4) front and back sides are fixedly connected with two leveling shafts (12) and are penetrated, the leveling shaft (12) outer circle is fixedly connected with a leveling roller (13) and is penetrated.
8. The leveling device for producing a knit sweater according to claim 6, wherein: The right side fixed plate (4) front side is fixedly connected with a first motor (11), and the first motor (11) output is fixedly connected with the leveling shaft (12).