Crawler-type vibration tube discharging machine
By designing a tracked vibratory pipe-laying machine, and utilizing the combination of tracks and vibrators, the problems of mobility and low construction efficiency of foundation grouting pipe-laying machines were solved, enabling safe and efficient underground grouting steel pipe driving, and reducing construction costs and safety risks.
Patent Information
- Application Number
- CN202423180334.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing foundation grouting pipe laying machines are inconvenient to move, have low construction efficiency, high cost, and are prone to tipping over when working on soft strata or ground with a slope greater than 15°. The grouting steel pipes are also easily blocked by soil.
A tracked vibratory pipe-laying machine was designed, comprising a track, platform, winch, arc support, fixed pulley, vibrator, and remote control system. The machine achieves underground driving of grouting steel pipes through the mobility of the track and the vibration function of the vibrator, and uses a bottom plug to avoid soil blockage.
It improved the mobility and construction efficiency of the equipment, reduced construction costs, ensured safety, and prevented equipment tipping and blockage of grouting steel pipes.
Smart Images
Figure CN223723758U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ground grouting, especially to a tracked vibration pipe-laying machine. BACKGROUND
[0002] The prototype machine of the ground grouting pipe-laying machine is composed of a chassis, a frame body, a controller assembly and a vibrator assembly. The prototype machine is inconvenient to move, resulting in low construction efficiency and high construction cost. During the equipment transfer, three people use the original measure of rolling the chassis to move it. The safety hidden danger is prominent, especially in the soft ground and the site with a ground slope greater than 15°, which is prone to rollover accidents.
[0003] As for the main reasons, the first is insufficient height, and the second is difficulty in transferring the site.
[0004] Moreover, the prior art directly hits a grouting steel pipe downward, and the soil is easy to block the grouting steel pipe. There is no technology to solve this technical problem at present. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a tracked vibration pipe-laying machine with better effect, and the specific purposes are shown in the multiple substantial technical effects in the specific implementation part.
[0006] The tracked vibration pipe-laying machine is characterized in that,
[0007] The pipe-laying machine comprises a tracked belt 1 and a platform on the tracked belt 1. A winch base 3 is arranged on the platform, and a winch 4 is arranged on the winch base 3.
[0008] Two symmetrically arranged arc-shaped supports 5 are arranged on the platform. End portions of the two symmetrically arranged arc-shaped supports 5 are provided with vertical trapezoidal supports 6, and a fixed pulley disc 7 is arranged on the upper end of the vertical trapezoidal support 6.
[0009] A fixed pulley 8 is arranged on the fixed pulley disc 7.
[0010] The fixed pulley 8 comprises a first pulley 10 and a second pulley 9.
[0011] The steel wire rope of the winch 4 can be guided to the front end of the pipe-laying machine along the first pulley 10 and the second pulley 9.
[0012] The steel wire rope at the front end of the pipe-laying machine can suspend a vibrator.
[0013] The vibrator can vibrate the grouting steel pipe downward to drive the grouting steel pipe 12 into the ground.
[0014] The further technical scheme of the utility model is that the vertical trapezoidal support 6 comprises multiple groups of transverse support joints, which can increase the strength of the vertical trapezoidal support.
[0015] The utility model further technical scheme lies in, the platform on caterpillar 1 is arranged with cab 11.
[0016] The utility model further technical scheme lies in, the platform on caterpillar 1 is arranged with control box 2.
[0017] The utility model further technical scheme lies in, the bottom of support 5 is hinged on the platform on caterpillar 1.
[0018] The utility model further technical scheme lies in, the outer edge of the platform on caterpillar 1 below second pulley 9.
[0019] The utility model further technical scheme lies in, the grouting steel pipe is used for underground grouting.
[0020] The utility model further technical scheme lies in, the bottom of grouting steel pipe 12 is arranged with lower mouth 13, still contains bottom plug 14, bottom plug 14 can be squeezed apart from lower mouth 13.
[0021] The utility model further technical scheme lies in, the platform on caterpillar 1 is arranged with remote controller.
[0022] The utility model with above technical scheme has the following beneficial effects relative to prior art: the present patent can be conveniently moved, and the site is convenient to transfer, can be conveniently vibrated to further hit grouting steel pipe to underground, and will not overturn, and the caterpillar can also increase height, and is safe and will not roll over. DRAWINGS
[0023] In order to further illustrate the utility model, the following further illustrates in conjunction with the drawings:
[0024] Figure 1 It is structure schematic view of the utility model;
[0025] Figure 2 It is structure view of another perspective of the utility model;
[0026] Figure 3 It is reference view of the arrangement of cab of the utility model;
[0027] Figure 4 It is structure view of the bottom of grouting steel pipe;
[0028] 1. Caterpillar;2. Control box;3. Winch base;4. Winch;5. Support;6. Vertical trapezoidal support;7. Fixed pulley disc;8. Fixed pulley;9. Second pulley;10. First pulley;11. Cab;12. Grouting steel pipe;13. Lower mouth;14. Bottom plug. DETAILED DESCRIPTION
[0029] The utility model will be further illustrated in conjunction with the drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the utility model and not to limit the scope of the utility model. In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model. The indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0031] The present patent provides a variety of parallel schemes. Different expressions belong to improved schemes or parallel schemes based on the basic scheme. Each scheme has its own unique features. In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them. The fixing mode not described in the text can be any one of the fixing modes such as screw fixing, bolt fixing or glue bonding.
[0032] Embodiment one: in conjunction with all the drawings; the track type vibration pipe laying machine is characterized in that,
[0033] The pipe laying machine comprises a track 1 and a platform on the track 1, the platform is arranged with a winch base 3, and the winch base 3 is arranged with a winch 4;
[0034] On the platform, two symmetrically arranged arc-shaped supports 5 are arranged, the ends of the two symmetrically arranged arc-shaped supports 5 are arranged with vertical trapezoidal supports 6, and a fixed pulley disc 7 is arranged at the upper end of the vertical trapezoidal support 6;
[0035] A fixed pulley 8 is arranged on the fixed pulley disc 7;
[0036] The fixed pulley 8 comprises a first pulley 10 and a second pulley 9;
[0037] The steel wire rope of the winch 4 can be guided along the first pulley 10 and the second pulley 9 to the front end of the pipe laying machine;
[0038] The steel wire rope at the front end of the pipe laying machine can hang a vibrator;
[0039] The vibrator can vibrate the grouting steel pipe downward to drive the grouting steel pipe 12 into the ground. The essential technical effects and implementation processes of the technical solution herein are as follows: the patent can be conveniently moved, transferred, vibrated to drive the grouting steel pipe into the ground, and will not overturn, thus solving the problems of the prior art, such as easy overturning, insufficient height, and difficulty in transferring the site.
[0040] Embodiment two: as a further improved scheme or parallel scheme or alternative independent scheme, the vertical trapezoidal support 6 comprises a plurality of transverse support sections, which can increase the strength of the vertical trapezoidal support. The essential technical effects and implementation processes of the technical solution herein are as follows: therefore, the overall strength is higher, and the steel wire rope can be conveniently supported.
[0041] Embodiment three: as a further improved scheme or parallel scheme or alternative independent scheme, a cab 11 is arranged on the platform on the track 1. The essential technical effects and implementation processes of the technical solution herein are as follows: the cab is used for manned driving.
[0042] Embodiment four: as a further improved scheme or parallel scheme or alternative independent scheme, a control box 2 is arranged on the platform on the track 1. The essential technical effects and implementation processes of the technical solution herein are as follows: the control box 2 is arranged with a control part; and an electric box is further arranged thereon for power operation.
[0043] Embodiment five: as a further improved scheme or parallel scheme or alternative independent scheme, the support 5 is hingedly connected to the platform on the track 1 at the bottom. The essential technical effects and implementation processes of the technical solution herein are as follows: a similar fixing mode is provided, and similar implementation structures are within the protection scope of the patent.
[0044] Embodiment six: as a further improvable scheme or parallel scheme or alternative independent scheme, the outer edge of the platform on the caterpillar 1 below the second pulley 9. The essential technical effect and its implementation process of the technical solution here, namely the basic function, is as follows: thus the steel wire can be guided to the area where the pipe is to be driven.
[0045] Embodiment seven: as a further improvable scheme or parallel scheme or alternative independent scheme, the grouting steel pipe is used for underground grouting.
[0046] Embodiment eight: as a further improvable scheme or parallel scheme or alternative independent scheme, the bottom of the grouting steel pipe 12 is arranged with a lower opening 13, and further contains a bottom plug 14 which can be pushed away from the lower opening 13. The essential technical effect and its implementation process of the technical solution here, namely the basic function, is as follows: for the defects of the prior art "the prior art is to directly drive a grouting steel pipe downward, and the soil is easy to block the grouting steel pipe; there is no technology to solve this technical problem yet"; when driving the pipe, the bottom plug 14 is installed on the grouting steel pipe, and when grouting, the bottom plug 14 can be pushed away from the grouting steel pipe with a steel bar, so as to avoid the soil from blocking the grouting path.
[0047] Embodiment eight: as a further improvable scheme or parallel scheme or alternative independent scheme, the platform on the caterpillar 1 is arranged with a remote controller. The essential technical effect and its implementation process of the technical solution here, namely the basic function, is as follows: the remote controller can be used for unmanned operation.
[0048] After our long-term exploration and research in the construction process, combined with theoretical analysis, we entrusted the original manufacturer to increase the caterpillar electric remote control platform on the basis of the original equipment according to our requirements. After the improved equipment is used in the construction site, the construction efficiency is greatly improved, the construction cost is reduced, and the safety of the construction personnel is guaranteed during the equipment transfer process.
[0049] Pioneeringly, each of the above effects exists independently, and a set of structure can also be used to achieve the combination of the above results.
[0050] It should be noted that the modules of the patent are the integration of modules of the prior art, and do not involve new modules. Even if part of the modules use programs, the programs are undoubtedly known programs.
[0051] Overall: relates to a track type pipe jacking machine. The pipe jacking machine comprises a track 1 and a platform on the track 1, a winch 4 is arranged on the winch base 3; two symmetrical arc-shaped supports 5 are arranged on the platform, the top end of a set of symmetrical arc-shaped supports 5 is hingedly connected with a vertical trapezoidal support 6, a fixed pulley disc 7 is arranged on the upper end of the trapezoidal support 6; two fixed pulleys 8 are arranged on the fixed pulley disc 7; the fixed pulley 8 comprises a first pulley 10 and a second pulley 9; the steel wire rope of the winch 4 is connected with a vibrator at the front end of the pipe jacking machine along the vertical trapezoidal support and the first pulley 10 and the second pulley 9, the vibrator can provide vertical upward kinetic energy, and in working, the vibrator can vibrate to vertically drive the grouting steel pipe 12 into the ground soil, the device is convenient to move and transfer, can conveniently vibrate to drive the grouting steel pipe into the ground, and will not overturn.
[0052] It should be noted that the multiple schemes provided by the patent comprise a basic scheme per se, are independent of each other, and do not restrict each other, but they can also be combined with each other without conflict to achieve multiple effects together.
[0053] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection.
Claims
1. A crawler-type pipe jolter, characterized in that, the pipe jolter comprises a crawler (1) and a platform on the crawler (1), the platform is arranged with a winch base (3), the winch base (3) is arranged with a winch (4); two sets of symmetrically arranged arc-shaped supports (5) are arranged on the platform, the ends of one set of symmetrically arranged arc-shaped supports (5) are arranged with vertical trapezoidal supports (6), the upper ends of the vertical trapezoidal supports (6) are arranged with a fixed pulley disc (7); a fixed pulley (8) is arranged on the fixed pulley disc (7); the fixed pulley (8) comprises a first pulley (10) and a second pulley (9); the wire rope of the winch (4) can be guided along the first pulley (10) and the second pulley (9) to the front end of the pipe jolter; the wire rope at the front end of the pipe jolter can hang a vibrator; the vibrator can vibrate the grouting steel pipe downward to drive the grouting steel pipe (12) into the ground.
2. The vibratory pipe laying caterpillar machine of claim 1, wherein, The vertical trapezoidal supports (6) are arranged with a plurality of sets of transverse support joints, which can increase the strength of the vertical trapezoidal supports.
3. The vibratory pipe laying caterpillar machine of claim 1 wherein, A cab (11) is arranged on the platform on the crawler (1).
4. The vibratory pipe laying caterpillar machine of claim 1 wherein, A control box (2) is arranged on the platform on the crawler (1).
5. The vibratory pipe laying caterpillar machine of claim 1 wherein, The bottom of the support (5) is hinged to the platform on the crawler (1).
6. The vibratory pipe laying caterpillar machine of claim 1 wherein, The second pulley (9) is located below the outer edge of the platform on the crawler (1).
7. The vibratory pipe laying caterpillar machine of claim 1 wherein, The grouting steel pipe is used for underground grouting.
8. The vibratory pipe laying machine of claim 1 wherein, The bottom of the grouting steel pipe (12) is arranged with a lower opening (13), and further comprises a bottom plug (14), the bottom plug (14) can be squeezed off from the lower opening (13).
9. The vibratory pipe laying machine of claim 1 wherein, A remote controller is arranged on the platform on the crawler (1).