Anchor rod hole drilling angle control device

The drill rod adjustment technology device, which uses a laser line irradiation mechanism and a calibration mechanism to form a reference surface during anchor bolt hole drilling, solves the problem of difficulty in controlling the anchor bolt hole angle in existing technologies, improves construction efficiency and quality, and reduces costs and safety risks.

CN223724644UActive Publication Date: 2025-12-26SINOHYDRO BUREAU 12 CO LTD
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Patent Information

Application Number
CN202520238990.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-26
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

In the construction of anchor bolt support for underground caverns in hydropower station projects, existing technologies are unable to effectively control the drilling angle of the anchor bolt holes, resulting in low drilling efficiency and potential safety hazards.

Method used

An anchor hole drilling angle control device is adopted, including an irradiation mechanism and a calibration mechanism. A reference surface is formed by laser emission and calibration mechanism. The drill rod is adjusted to the correct position and angle by the position and angle of the laser line, which reduces the burden of manual measurement and improves construction accuracy and efficiency.

Benefits of technology

It improved the drilling speed and quality of anchor bolts, reduced the burden of manual measurement, lowered production costs, and reduced safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223724644U_ABST
Patent Text Reader

Abstract

The utility model discloses an anchor rod hole drilling angle control device which comprises an irradiation mechanism and a checking mechanism which are oppositely arranged, the irradiation mechanism and the checking mechanism respectively comprise a supporting rod, a connecting rod, a horizontal rod and an inclined rod, and the two ends of the connecting rod are connected with the supporting rod and the horizontal rod through clamps respectively. One end, far away from the connecting rod, of the supporting rod is fixed in the rock wall; the horizontal rod and the inclined rod are mutually connected and a certain included angle is formed at the joint; the included angles between the irradiation mechanism and the checking mechanism are the same, a plurality of laser emitting mechanisms perpendicular to an inclined rod are evenly arranged on the inclined rod of the irradiation mechanism in the length direction of the inclined rod, and the elevation of the laser emitting mechanisms is the same as that of the inclined rod of the checking mechanism; the laser emitted by all the laser emission mechanisms is correspondingly projected on the inclined rod of the verification mechanism. The anchor rod drilling speed and quality can be greatly improved, and the construction quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of anchor rod support construction, in particular to an anchor rod hole drilling angle control device. BACKGROUND

[0002] In the anchor rod support construction of the underground cavern of the hydropower station project, a part of anchor rods must be arranged at a certain angle with the horizontal plane, such as the mortar anchor rod construction of the rock wall crane beam, the design requires that the anchor rod hole and the rock surface must be constructed at a specific angle, and the angle deviation cannot be greater than 2°. In the construction, a multi-arm rock drilling rig is generally used for drilling. In the drilling, the drill arm is first adjusted to the approximate position of the hole to be drilled by the rig driver, then the measurement personnel enter the high-altitude service basket, and after the high-altitude service basket is controlled to the appropriate position, a self-made triangular ruler is used to measure the drilling angle of the drill arm, and the measurement result is fed back to the rig driver. The rig driver adjusts the angle of the drill arm according to the measurement feedback result. After multiple measurements and adjustments, the angle of the drill rod and the rock surface finally meets the design requirements. During the drilling process, the angle of the hole needs to be measured again according to the drilling situation. This kind of drill rod angle control method needs to be measured manually, the drilling efficiency is low, it is difficult to continuously and effectively control the angle of the drill rod during the construction process, the angle deviation of the anchor rod hole is large, and manual cooperation with high-altitude operation is required, which has certain safety problems. SUMMARY

[0003] The utility model discloses a kind of anchor rod hole drilling angle control devices to solve above-mentioned technical problems, including illumination mechanism and calibration mechanism, illumination mechanism and calibration mechanism all include support rod, connecting rod, horizontal rod and inclined rod, the included angle between inclined rod and horizontal rod is set as same with the preset anchor rod drilling angle, the laser emitted by laser emission mechanism fixed on the inclined rod of illumination mechanism in turn is projected on the inclined rod of calibration mechanism opposite to it, using the dim light and dust environment when underground cavern construction, three-arm rock drilling rig driver can clearly see the light emitted by laser pen, so that multiple laser lines between illumination mechanism and calibration mechanism can form reference surface for anchor rod drilling, so as to adjust drill rod to correct position and drilling angle according to the position and angle of light, reduce the burden of manual measurement when each anchor rod drilling in traditional construction method, improve production efficiency and construction quality, reduce production cost.

[0004] The utility model provides an anchor rod hole drilling angle control device, including opposite arrangement's irradiation mechanism and check mechanism, and the irradiation mechanism and check mechanism all include support rod, connecting rod, horizontal rod and inclined rod, and the both ends of connecting rod are connected with support rod and horizontal rod respectively through clamp, and the one end of support rod away from connecting rod is fixed in rock wall, and horizontal rod and inclined rod are connected with each other and the junction forms a certain angle, the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0005] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0006] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0007] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0008] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0009] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0010] Further technical solutions are: the angle of the angle of the irradiation mechanism and check mechanism is same, and the inclined rod of the irradiation mechanism is evenly arranged with a plurality of laser emission mechanism perpendicular to the inclined rod along its length direction, and the elevation of laser emission mechanism is same with the elevation of the inclined rod of check mechanism, so that the laser of all laser emission mechanism is projected on the inclined rod of check mechanism.

[0011] The utility model has compared with prior art's advantages are:

[0012] 1) the control device of simple production, component is easy to obtain, and can be made to complete after simple processing.

[0013] 2) the device installation and removal are convenient, along with the movement of working face, can complete the removal and installation fast, and the second installation can be installed on the anchor rod that has been constructed.

[0014] 3) the device utilizes the multiple laser lines between the irradiation mechanism and check mechanism and forms as the reference surface of anchor rod drilling, and the construction personnel can adjust the drill rod to the correct position and drilling angle according to the position and angle of light, reduces the burden of manual measurement in traditional construction method when each anchor rod drills, can greatly improve the speed and quality of anchor rod drilling, and further improves the construction quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1is a side view of the irradiation mechanism of the utility model.

[0016] Figure 2 is a plan view of the irradiation mechanism of the utility model.

[0017] Figure 3 is a side view of the calibration mechanism of the utility model.

[0018] Figure 4 is a plan view of the calibration mechanism of the utility model.

[0019] Figure 5 is a front view of the universal clamp.

[0020] Figure 6 is a side view of the universal clamp.

[0021] Figure 7 is a schematic view of the operation of the utility model.

[0022] In the drawings:

[0023] 100, irradiation mechanism, 200, calibration mechanism, 1, support rod, 2, connecting rod, 3, horizontal rod, 4, inclined rod, 5, laser emission mechanism, 6, clamp, 61, clamp, 62, locking screw, 63, universal rotation part, 7, level, 8, angle ruler, 9, connecting steel sheet, 10, rock wall. DETAILED DESCRIPTION

[0024] The utility model will be further described in detail in combination with the drawings. These drawings are all simplified schematic views, and only schematically show the basic structure of the utility model, so they only show the structure related to the utility model.

[0025] In the description of the utility model, it should be pointed out that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model.

[0026] In the description of the utility model, it should be pointed out that, unless otherwise explicitly specified and limited, terms such as "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0027] As Figures 1-7 shown, an anchor rod hole drilling angle control device, including the opposite arrangement of the irradiation mechanism 100 and the verification mechanism 200, the irradiation mechanism 100 and the verification mechanism 200 all include support rod 1, connecting rod 2, horizontal rod 3 and inclined rod 4, the two ends of connecting rod 2 are connected with support rod 1 and horizontal rod 3 through clamp 6 respectively, the distal end of support rod 1 is fixed in rock wall 10, the middle part of horizontal rod 3 and the middle part of inclined rod 4 are connected with each other and the connection thereof forms a certain angle; the angle of the irradiation mechanism and the verification mechanism is the same, a plurality of laser emission mechanisms 5 perpendicular to the inclined rod are uniformly arranged on the inclined rod 4 of the irradiation mechanism 10 along the length direction thereof, the elevation of the laser emission mechanism 5 is the same as the elevation of the inclined rod of the verification mechanism 200, so that the laser emitted by all the laser emission mechanisms 5 is projected on the inclined rod 4 of the verification mechanism 200. Specifically, the horizontal rod 3 and the inclined rod 4 are welded and fixed or fixedly connected through screws.

[0028] The inclined rod 4 is provided with an angle scale 8 for measuring the angle between the inclined rod 4 and the horizontal rod 3. Specifically, the angle scale 8 is fixed on the inclined rod 4 through a connecting steel sheet 9, the straight edge of the angle scale 8 is parallel to the horizontal rod 3, and the center point of the angle scale 8 is located on the axis of the inclined rod 4, so that the construction personnel can quickly read the inclination angle of the inclined rod 4 and the horizontal rod 3 according to the angle scale 8.

[0029] The top of the horizontal rod 3 is provided with a level 7. Specifically, the level 7 is a bubble level. By observing the position of the water bubble in the bubble level 7, the horizontal rod 3 can be adjusted to be horizontal and perpendicular to the rock wall 10.

[0030] The laser emission mechanism 5 is vertically arranged on the inclined rod 4 through the clamp 6. Specifically, the laser emission mechanism 5 is a laser pen or a laser emitter.

[0031] In an embodiment, the clamp 6 in the device is a universal clamp. As Figure 5 and Figure 6 shown, the universal clamp includes two clamps 61 for clamping objects, the open ends of the two clamps 61 are provided with locking screws 62 for fixing the clamped objects, and the closed ends of the two clamps 61 are rotatably connected through a universal rotating part 63, so that the direction can be adjusted by 360°. Preferably, a rubber pad is also placed in the clamp 61, which can enhance the stability of the clamped object. Alternatively, in other embodiments, the clamp 6 can be a universal ball quick-release rotating frame in the prior art, which can flexibly adjust the angle of the clamped object.

[0032] The use steps of the utility model are as follows:

[0033] 1) can use multi-arm trolley high-altitude service basket, using hand drill in the rock wall 10 suitable position on the hole, and then the support rod 1 inserted into the hole; Or can also use the completed construction of the anchor rod as a support rod 1, to ensure the stability of the device.

[0034] 2) using clamp 6 will be connected to the rod 2 on the support rod 1, through the clamp 6 on the connecting rod 2 direction and position adjustment, the connecting rod 2 to adjust to horizontal and parallel to the rock wall;

[0035] 3) using clamp 6 will be horizontal rod 3 fixed in the connecting rod 2, first according to the position of the water bead in the level 7 will be horizontal rod 3 adjusted to horizontal and perpendicular to the rock surface, then the inclined rod 4 to the drawing set anchor rod drilling angle after fixed; complete the installation of the calibration mechanism.

[0036] 5) in the underground powerhouse with the calibration mechanism of the opposite side of the rock wall, according to the calibration mechanism of the elevation to determine the elevation of the irradiation mechanism, repeat the above steps 1)-3);

[0037] 4) through the clamp 6 will be a plurality of laser pens fixed on the inclined rod 4 in turn, and adjust to the appropriate position; complete the installation of the irradiation mechanism.

[0038] 6) measurement and correction: open all the laser pens of the irradiation mechanism, check the direction of the light, according to the laser irradiation to the calibration mechanism, adjust the irradiation mechanism and calibration mechanism, to ensure that the laser pen of the irradiation mechanism is irradiated on the inclined rod 4 of the calibration mechanism, and the angle and elevation of the inclined rod 4 of the irradiation mechanism and calibration mechanism meet the design requirements. Multi-arm trolley starts to drill into the anchor rod hole, the driver can clearly see the inclined surface formed by the rays of the plurality of laser pens, and controls the direction and position of the drill arm, directly adjusts the drill rod to the inclined surface, so that the drill rod blocks all the laser rays, and the inclination angle of the drill rod is consistent with the preset drilling angle, and then starts to drill. In the drilling process, when the position of the drill rod changes, the position of the drill rod can be adjusted in real time.

[0039] Compared with the prior art, the angle control device can greatly improve the speed and quality of anchor rod drilling, for example, a large hydropower station in Ningde City, Fujian Province, the total length of the main and auxiliary plant rooms and installation rooms is about 150 meters, the anchor rods of the rock crane beam are divided into three rows of upper, middle and lower, the anchor rods in the same row are at a unified horizontal elevation, the anchor rod arrangement direction and the horizontal direction form angles of 25°, 20° and 30.26° respectively, and the total amount of anchor rods reaches 600, and the construction of each anchor rod hole needs about 30 minutes by using the original method, and the drilling angle in the construction process is difficult to control, and it is difficult to achieve that the angle error is within 2°. After the angle control device is used, the artificial measurement angle time can be saved, the construction time of each anchor rod hole is shortened to about 20 minutes, the production efficiency is improved by 33.3%, the drilling precision is improved, the construction quality is ensured, the labor cost is reduced, the high-altitude operation time is reduced, and the safety hidden danger is reduced.

[0040] Based on the above ideal embodiments of the utility model, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. An anchor hole drilling angle control device, characterized by, The device comprises a relative arranged irradiation mechanism and checking mechanism, the irradiation mechanism and checking mechanism both comprise support rod, connecting rod, horizontal rod and inclined rod, the two ends of connecting rod are connected with support rod and horizontal rod respectively through clamp, the end of support rod far from connecting rod is fixed in rock wall, the horizontal rod and inclined rod are connected with each other and the connecting place forms a certain angle; the angle of irradiation mechanism and checking mechanism is same, the inclined rod of irradiation mechanism is uniformly arranged with multiple laser emission mechanisms perpendicular to the inclined rod along the length direction, the elevation of laser emission mechanism is same with the elevation of inclined rod of checking mechanism, so that the laser emitted by all laser emission mechanisms is projected on the inclined rod of checking mechanism.

2. An angle control device for rock bolt hole drilling according to claim 1, characterised in that, The inclined rod of irradiation mechanism and checking mechanism is arranged with angle scale for measuring the angle.

3. An angle control device for rock bolt hole drilling according to claim 2, characterised in that, The angle scale is fixedly connected with the outer side of inclined rod through connecting steel sheet.

4. An angle control device for rock bolt hole drilling according to claim 1, characterised in that, The top of horizontal rod of irradiation mechanism and checking mechanism is arranged with bubble level.

5. An angle control device for rock bolt hole drilling according to claim 1, characterised in that, The laser emission mechanism is laser pen or laser emitter.

6. An angle control device for rock bolt hole drilling according to claim 4, characterised in that, The clamp is universal clamp.

7. An angle control device for rock bolt hole drilling according to claim 6, characterised in that, The universal clamp comprises two clamps for clamping object, the opening end of two clamps is arranged with locking screw, the closing end of two clamps is rotatably connected through universal rotation part.