Socket welding flange with positioning assembly

By designing a cross-shaped positioning assembly on the socket welding flange, the cumbersome positioning adjustment problem in the traditional flange installation process is solved, achieving rapid and accurate alignment and lubrication, improving installation efficiency and service life, and making it suitable for large-scale pipeline installation.

CN223725714UActive Publication Date: 2025-12-26ZHANGJIAGANG HUARI FLANGE MFG CO LTD
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Patent Information

Application Number
CN202520842876.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-12-26
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

The existing socket welding flanges require the sequential insertion of locating pins and repeated adjustment of the relative positions of the locating pins and the flange during installation. This cumbersome operation results in low installation efficiency and consumes a lot of manpower and time, making them unsuitable for large-scale pipeline installation projects.

Method used

A socket welding flange with a cross-type insertion positioning assembly was designed, including a positioning plate, a insertion pin mechanism, and a limit screw. The cavity rubber seat and lubrication hole of the insertion pin mechanism enable fast and accurate alignment and lubrication, reducing wear and improving installation efficiency.

Benefits of technology

It achieves precise and rapid alignment of connection holes, improves installation efficiency, reduces labor and time costs, extends service life, and is suitable for large-scale pipeline installation projects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of socket welding flanges, in particular to a socket welding flange with a positioning component, which comprises a socket welding flange body and a connecting hole, the connecting hole is arranged on the outer side of the socket welding flange body, and the cross-shaped inserting positioning component is arranged behind the socket welding flange body. The cross-shaped inserting and positioning assembly comprises a positioning disc, a positioning hole is formed in the outer wall of the positioning disc, an inserting pin mechanism is slidably connected to the inner side of the positioning hole, the outer side of the front end of the inserting pin mechanism is inserted into the inner side of the connecting hole, a limiting disc is fixedly connected to the rear end of the positioning disc, and a limiting screw is slidably connected to the outer side of the limiting disc. The limiting screw rod is in threaded connection with the outer wall of the access end of the socket welding flange body; according to the connecting device, accurate and rapid alignment of the connecting holes is achieved, the tedious adjusting process of a traditional cross-shaped connecting method is avoided, the installation efficiency is remarkably improved, operation is easy, and the connecting device is suitable for large-scale pipeline installation engineering.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a socket welding flange with positioning assembly. BACKGROUND

[0002] Socket welding flange is a common type in flange connection, one end has socket, and pipeline is inserted into the socket and then welded to form fillet weld structure, which is mainly used for connecting pipeline, has the characteristics of simple installation, good sealing performance, strong shock resistance and the like, and is widely used in petrochemical industry, electric power, shipbuilding and the like, socket welding flange can disperse the pressure and other external force in pipeline system to the whole connecting structure, guarantee the sealing property and stability of the system, prevent medium leakage, and the installation accuracy and efficiency of socket welding flange as a commonly used connecting part are crucial.

[0003] At present, in the installation process of the existing flange plate, the accurate alignment between the connecting holes faces great difficulty, the traditional solution usually adopts cross connection method, however, this method has obvious defects in actual operation, needs to insert positioning pins in sequence, repeatedly adjusts the relative position of the positioning pin and the flange plate, the operation process is tedious, leads to extremely low installation efficiency, consumes a large amount of manpower and time cost, and is not conducive to use in large-scale pipeline installation engineering, and the problem is particularly prominent, therefore, the socket welding flange with positioning assembly is provided for the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a socket welding flange with positioning assembly to solve the problems of needing to insert positioning pins in sequence, repeatedly adjusting the relative position of the positioning pin and the flange plate, tedious operation process, extremely low installation efficiency, a large amount of manpower and time cost, and being not conducive to use in large-scale pipeline installation engineering.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A socket welding flange with a positioning assembly, including a socket welding flange body and a connecting hole, the outer side of the socket welding flange body is provided with a connecting hole, and the rear of the socket welding flange body is provided with a cross insertion positioning assembly; The cross insertion positioning assembly includes a positioning disc, the outer wall of the positioning disc is provided with a positioning hole, the inner side of the positioning hole is slidably connected with an insertion pin mechanism, the outer side of the front end of the insertion pin mechanism is inserted into the inner side of the connecting hole, the rear end of the positioning disc is fixedly connected with a limiting disc, the outer side of the limiting disc is slidably connected with a limiting screw, and the limiting screw is threadedly connected with the outer wall of the access end of the socket welding flange body; The insertion pin mechanism includes an insertion pin body, an insertion pin is inserted into the upper surface of the insertion pin body, a connecting block is fixedly connected to the rear end of the insertion pin, a cavity rubber seat is fixedly connected to the front end of the insertion pin body, and an oil storage groove and a lubricating hole are formed in the surface of the cavity rubber seat; The oil storage groove is located on one side of the cavity rubber seat close to the insertion pin body, and the oil storage groove is located above the cavity rubber seat.

[0007] As a further optimization of the utility model, wherein: the center of the front end of the cavity rubber seat is fixedly connected with a connecting rod, the outer side of the connecting rod is fixedly connected with a thin rubber disc, and the thin rubber disc and the connecting rod are located on the same central axis.

[0008] As a further optimization of the utility model, wherein: the outer side of the cavity rubber seat is provided with a semispherical body, the inside of the cavity rubber seat is a cavity structure, and the cavity rubber seat and the insertion pin body are located on the same central axis.

[0009] As a further optimization of the utility model, wherein: the oil storage groove is provided in a circular ring shape, the oil storage groove and the cavity rubber seat are located on the same central axis, the lubricating hole is provided in a triangular prism shape, the number of lubricating holes is several, the lubricating holes are evenly distributed in a circumferential array on the arc-shaped outer wall of the cavity rubber seat, and the inner side of the lubricating hole is in communication with the inner side of the cavity rubber seat.

[0010] As a further optimization of the utility model, wherein: the insertion pin body is slidably connected with the positioning hole, the insertion pin is located at the center of the upper surface of the insertion pin body, the connecting block is located on the side of the insertion pin close to the socket welding flange body, the rear end face of the connecting block is a plane structure, and the rear end face of the connecting block is attached to the front end face of the socket welding flange body.

[0011] As a further optimization of the utility model, wherein: the positioning disc and the socket welding flange body are located on the same central axis, the number of positioning holes is four, and the four positioning holes are evenly distributed in a circumferential array on the outer wall of the socket welding flange body.

[0012] As the further optimization of the utility model, wherein: the number of the limiting screw is set to four, the limiting screw is located between two positioning holes, the four limiting screws are evenly distributed in a circumferential array, the outer wall of the limiting disc is fixedly provided with a connecting seat for cooperating with the sliding of the limiting screw, and the position of the connecting seat corresponds to the position of the limiting screw.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] In the utility model, the cross insertion positioning assembly is arranged to realize the accurate and rapid alignment of the connecting hole, avoid the complicated adjustment process of the traditional cross connection method, significantly improve the installation efficiency, reduce the labor and time cost, and the design of the cavity rubber seat not only protects the connecting hole, but also realizes the lubricating effect through the lubricating hole, reduces the abrasion, and prolongs the service life. The flange structure is compact and easy to operate, and is suitable for large-scale pipeline installation engineering. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model;

[0016] Figure 2 It is a cross insertion positioning assembly structure schematic view of the utility model;

[0017] Figure 3 It is a demonstration structure schematic view of the cross insertion positioning assembly of the utility model;

[0018] Figure 4 It is a structure schematic view of the insertion pin mechanism of the utility model;

[0019] Figure 5 It is a cross section structure schematic view of the cavity rubber seat of the utility model;

[0020] Figure 6 It is a structure schematic view of the limiting disc of the utility model.

[0021] In the drawing: 1, socket welding flange body;

[0022] 2, connecting hole;

[0023] 3, cross insertion positioning assembly; 31, positioning disc; 32, positioning hole; 33, insertion pin mechanism; 34, limiting disc; 35, limiting screw; 36, connecting seat;

[0024] 331, insertion pin body; 332, insertion pin; 333, connecting block; 334, cavity rubber seat; 335, oil storage groove; 336, lubricating hole; 337, connecting rod; 338, thin rubber disc. DETAILED DESCRIPTION

[0025] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] It should be noted that the terms used herein are merely for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form, unless the context clearly indicates otherwise, and it should also be understood that, when the terms "comprise" and / or "include" are used in the specification, there is a presence of a feature, step, operation, device, component and / or combination thereof.

[0027] Please refer to Figures 1-6 The present application provides a technical scheme:

[0028] A socket welding flange with a positioning assembly, comprising a socket welding flange body 1 and a connecting hole 2, the outer side of the socket welding flange body 1 is provided with the connecting hole 2, the number of the connecting hole 2 is eight, the eight connecting holes 2 are equidistantly arranged in a circular arrangement, and the rear of the socket welding flange body 1 is provided with a cross insertion positioning assembly 3; the cross insertion positioning assembly 3 comprises a positioning disc 31, the outer wall of the positioning disc 31 is provided with a positioning hole 32, the inner side of the positioning hole 32 is slidably connected with an insertion pin mechanism 33, the outer side of the front end of the insertion pin mechanism 33 is inserted into the inner side of the connecting hole 2, the rear end of the positioning disc 31 is fixedly connected with a limiting disc 34, the outer side of the limiting disc 34 is slidably connected with a limiting screw 35, and the limiting screw 35 is threadedly connected with the outer wall of the access end of the socket welding flange body 1; the insertion pin mechanism 33 comprises an insertion pin body 331, the upper surface of the insertion pin body 331 is inserted with a pin 332, the rear end of the pin 332 is fixedly connected with a connecting block 333, the front end of the insertion pin body 331 is fixedly connected with a cavity rubber seat 334 for storing lubricating paste, the cavity rubber seat 334 can protect the inner wall of the connecting hole 2, and the surface of the cavity rubber seat 334 is provided with a lubricating oil groove 335 and a lubricating hole 336, the lubricating oil groove 335 is located on the side of the cavity rubber seat 334 close to the insertion pin body 331, and the lubricating oil groove 335 is located above the cavity rubber seat 334.

[0029] As a further implementation of the present scheme, the positioning disc 31 and the socket welding flange body 1 are located on the same central axis, the number of the positioning hole 32 is four, and the four positioning holes 32 are evenly distributed in a circumferential array on the outer wall of the socket welding flange body 1. Such a layout can position the socket welding flange body 1 from multiple directions, ensuring the reliability of positioning.

[0030] As a further implementation of the scheme, the number of limiting screw 35 is set to four, and the limiting screw 35 is located between two positioning holes 32. The four limiting screw 35 is evenly distributed in a circular array. The outer wall of the limiting disc 34 is fixedly provided with an adapter seat 36 for sliding with the limiting screw 35. The position of the adapter seat 36 corresponds to the position of the limiting screw 35. The adapter seat 36 provides a stable track for the sliding of the limiting screw 35, enhancing the stability and reliability of the connection;

[0031] As a further implementation of the scheme, the plug pin body 331 is in sliding connection with the positioning hole 32, the plug pin 332 is located at the center of the upper surface of the plug pin body 331, and the adapter block 333 is located on the side of the plug pin 332 close to the socket welding flange body 1. The rear end face of the adapter block 333 is a plane structure, and the rear end face of the adapter block 333 is in close contact with the front end face of the socket welding flange body 1. During positioning and installation, the adapter block 333 can provide stable support force for the plug pin 332.

[0032] As a further implementation of the scheme, the cavity rubber seat 334 is fixedly connected with an adapter rod 337 at the center of the front end, and the adapter rod 337 is fixedly connected with a thin rubber disc 338 on the outside. The thin rubber disc 338 and the adapter rod 337 are located on the same central axis. When the cavity rubber seat 334 at the front end of the plug pin body 331 is inserted into the connecting hole 2 of another socket welding flange body 1, the thin rubber disc 338 will rub against the hole wall during the insertion process. This friction can effectively clean the debris remaining on the hole wall, avoiding the influence of debris on the tightness and stability of the connection, and creating good conditions for the smooth insertion of subsequent connecting parts;

[0033] As a further implementation of the scheme, the outer side of the cavity rubber seat 334 is in the form of a semispherical body, and the inside of the cavity rubber seat 334 is in the form of a cavity structure. The cavity rubber seat 334 and the plug pin body 331 are located on the same central axis. During installation, when the connecting part pushes the adapter rod 337 to cause the cavity rubber seat 334 to be extruded, the internal lubricating paste can smoothly overflow outward through the lubricating hole 336, achieving the lubricating effect on the inner wall of the connecting hole 2.

[0034] As a further implementation of the scheme, the oil storage groove 335 is in the form of a circular ring, and the oil storage groove 335 and the cavity rubber seat 334 are located on the same central axis. The lubricating hole 336 is in the form of a triangular prism, and the number of lubricating holes 336 is set to several. The several lubricating holes 336 are evenly distributed in a circular array on the arc-shaped outer wall of the cavity rubber seat 334. The inner side of the lubricating hole 336 is in communication with the inner side of the cavity rubber seat 334. Such design can make the lubricating paste overflow to the inner wall of the connecting hole 2 from multiple angles, fully covering the hole wall surface, thereby more effectively reducing the wear of the connecting part on the inner wall of the connecting hole 2, prolonging the service life of the socket welding flange.

[0035] Work flow: when installing the socket welding flange body 1, first move the socket welding flange body 1 with the positioning assembly to the position to be connected, at this time, use the four equidistantly arranged spigot pin mechanisms 33 on the surface of the positioning disc 31 in the cross spigot positioning assembly 3 to align the cavity rubber seat 334 at the front end of the spigot pin body 331 with the connecting hole 2 of the other socket welding flange body 1 to be connected, the cavity rubber seat 334 can protect the inner side of the connecting hole 2 during the alignment process, avoiding damage to the inner side of the connecting hole 2 due to excessive impact force, since the position of the connecting block 333 is pre-equidistantly arranged, the preliminary positioning of the connecting holes 2 of the two socket welding flange bodies 1 can be quickly and accurately achieved, the four spigot pin bodies 331 can be inserted into the connecting holes 2 of the other corresponding socket welding flange body 1, improving the positioning efficiency, during this process, the front end of the cavity rubber seat 334 is provided with a thin rubber disc 338 through the connecting rod 337, and the side of the thin rubber disc 338 will form friction with the hole wall during the insertion process, and the friction can clean the debris remaining on the hole wall, then the workers insert the connecting pieces for the socket welding flange body 1 into the other corresponding four connecting holes 2, completing the repositioning of the socket welding flange body 1, after the insertion is completed, the workers need to install the spigot pin mechanism 33 on the connecting piece of the connecting hole 2, the spigot pin 332 on the spigot pin body 331 can be pulled out, so that the spigot pin 332 does not limit the position of the spigot pin body 331, and the spigot pin body 331 can slide along the inner wall of the connecting hole 2, during the insertion of the connecting piece, the connecting piece pushes the connecting rod 337 forward, the connecting rod 337 pushes the spigot pin body 331 to move through the cavity rubber seat 334, until the spigot pin body 331 completely leaves the contact range of the connecting hole 2, during this pushing process, the lubricating paste inside the cavity rubber seat 334 is extruded and will overflow outward through the lubricating hole 336, the oil storage groove 335 can store the lubricating paste, forming an oil film on the inner wall of the connecting hole 2, which can reduce the wear of the connecting piece on the inner wall of the connecting hole 2, having a good protection effect, when the installation of the remaining four connecting pieces is completed, the limiting screw 35 can be unscrewed, and the position of the limiting disc 34 and the positioning disc 31 is no longer limited, and the positioning disc 31 can be separated, so as to facilitate the installation of the locking nut of the connecting piece in the later period, and also facilitate the repeated use of the cross spigot positioning assembly 3, saving costs.

[0036] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A socket welding flange with a positioning assembly, comprising a socket welding flange body (1) and a connecting hole (2), characterized in that, The outer side of the socket welding flange body (1) is provided with a connecting hole (2), and the rear of the socket welding flange body (1) is provided with a cross insertion positioning assembly (3); The cross insertion positioning assembly (3) comprises a positioning disc (31), and the outer wall of the positioning disc (31) is provided with a positioning hole (32); the inner side of the positioning hole (32) is slidably connected with an insertion pin mechanism (33); the outer side of the front end of the insertion pin mechanism (33) is inserted into the inner side of the connecting hole (2); the rear end of the positioning disc (31) is fixedly connected with a limiting disc (34); the outer side of the limiting disc (34) is slidably connected with a limiting screw (35); and the limiting screw (35) is threadedly connected with the outer wall of the access end of the socket welding flange body (1). The insertion pin mechanism (33) comprises an insertion pin body (331), and the upper surface of the insertion pin body (331) is inserted with a latch (332); the rear end of the latch (332) is fixedly connected with a connecting block (333); the front end of the insertion pin body (331) is fixedly connected with a cavity rubber seat (334); the surface of the cavity rubber seat (334) is provided with an oil storage groove (335) and a lubricating hole (336); the oil storage groove (335) is located on the side of the cavity rubber seat (334) close to the insertion pin body (331); and the oil storage groove (335) is located above the cavity rubber seat (334).

2. A socket welding flange with a positioning assembly as defined in claim 1, wherein: The front end of the cavity rubber seat (334) is fixedly connected with a connecting rod (337), and the outer side of the connecting rod (337) is fixedly connected with a thin rubber disc (338); the thin rubber disc (338) and the connecting rod (337) are located on the same central axis.

3. A socket welding flange with a positioning assembly as defined in claim 1, wherein: The outer side of the cavity rubber seat (334) is provided in a semispherical shape, the inside of the cavity rubber seat (334) is provided in a cavity structure, and the cavity rubber seat (334) and the insertion pin body (331) are located on the same central axis.

4. A socket welding flange with a positioning assembly as defined in claim 1, wherein: The oil storage groove (335) is provided in a circular ring shape, the oil storage groove (335) and the cavity rubber seat (334) are located on the same central axis, the lubricating hole (336) is provided in a triangular prism shape, the number of the lubricating holes (336) is several, the several lubricating holes (336) are evenly distributed in a circumferential array on the arc-shaped outer wall of the cavity rubber seat (334), and the inner side of the lubricating hole (336) is in communication with the inner side of the cavity rubber seat (334).

5. A socket welding flange with a positioning assembly as defined in claim 1, wherein: The insertion pin body (331) is slidably connected with the positioning hole (32), the latch (332) is located at the center of the upper surface of the insertion pin body (331), the connecting block (333) is located on the side of the latch (332) close to the socket welding flange body (1), the rear end face of the connecting block (333) is provided in a planar structure, and the rear end face of the connecting block (333) is attached to the front end face of the socket welding flange body (1).

6. A socket weld flange with a positioning assembly as defined in claim 1, wherein: The positioning disc (31) and the socket welding flange body (1) are located on the same central axis, the number of the positioning holes (32) is four, and the four positioning holes (32) are evenly distributed in a circumferential array on the outer wall of the socket welding flange body (1).

7. A socket welding flange with a positioning assembly as defined in claim 1, wherein: The number of the limiting screw rods (35) is four, the limiting screw rods (35) are located between two positioning holes (32), the four limiting screw rods (35) are uniformly distributed in a circumferential array, and the outer wall of the limiting disc (34) is fixedly provided with a connecting seat (36) used for matching sliding of the limiting screw rod (35), and the position of the connecting seat (36) corresponds to the position of the limiting screw rod (35).