Gas pipeline repairing structure

Abstract

The utility model provides a gas pipeline repairing structure. The gas pipeline repairing structure comprises a pasting part, a repairing panel and a fixing part. The sticking part is used for sticking the gas pipeline and comprises a protective layer, a filler layer, a sticking layer and a stripping layer, the sticking layer is connected to the protective layer, the filler layer is arranged between the protective layer and the sticking layer, the filler layer is filled with filler, the filler is made of a thermosetting material, and the filler layer protrudes in the direction away from the protective layer; a notch is formed in the connecting position of the bonding layer and the filler layer, and the stripping layer is connected to the bonding layer; the repairing panel is an arc-shaped plate and is used for covering the sticking part; the fixing part at least comprises a first hoop and a second hoop, and the first hoop and the second hoop are arranged on the gas pipeline in a sleeving mode and cover the repairing panel so that the repairing panel can be fixed to the gas pipeline. According to the gas pipeline repairing structure, the gas pipeline can be quickly repaired.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of gas pipeline repair, particularly relates to a gas pipeline repair structure. BACKGROUND

[0002] Generally, synthetic resin pipelines such as steel pipes or epoxy resin pipes are mainly used to deliver gas to the use site, and the pipelines such as steel pipes or epoxy resin pipes can be aged after long-term use, and problems such as cracks or pinholes can occur. These pinholes can cause gas leakage in the pipeline. In this case, repair work is performed by welding in the past, however, when repair work is performed by welding, there is a risk of safety accidents. In addition, welding work usually takes a lot of time and is difficult to operate. SUMMARY

[0003] In order to quickly and easily repair the gas pipeline, the application provides a gas pipeline repair structure.

[0004] In one aspect, the application provides a gas pipeline repair structure, which comprises a sticking part, a repair panel and a fixing part. The sticking part is used for sticking the gas pipeline, and the sticking part comprises a protective layer, a filler layer, a sticking layer and a release layer. The sticking layer is connected to the protective layer, the filler layer is arranged between the protective layer and the sticking layer, the filler layer is filled with filler, the filler is made of thermosetting material, the filler layer protrudes away from the protective layer, the position where the sticking layer is connected to the filler layer is provided with a cutout, and the release layer is connected to the sticking layer. The repair panel has a predetermined thickness, and the repair panel is an arc-shaped plate. The repair panel is used for covering the sticking part. The fixing part comprises at least a first hoop and a second hoop. The first hoop and the second hoop are sleeved on the gas pipeline and cover the repair panel, so as to fix the repair panel on the gas pipeline.

[0005] By adopting the above technical scheme, when repairing the pipeline, the release layer is torn off, the protruding filler layer is aligned with the pinhole or crack of the gas pipeline, the sticking layer is covered on the gas pipeline, the repair panel is covered on the protective layer, and the repair panel is fixed by the first hoop and the second hoop. The filler in the filler layer flows out from the cutout after being extruded, and is solidified after being heated, so as to plug the pinhole or crack and realize repair. The repair structure has a simple operation process, and can quickly and easily repair the gas pipeline.

[0006] Optionally, the thickness of the protective layer is set to be between 3mm and 8mm, and the protective layer is made of fluororubber material.

[0007] The protective layer is used to prevent the pollutants from entering the filler layer and the adhesive layer, and by appropriately increasing the thickness of the protective layer, the protective property is improved, and the strength of the adhesive layer is increased.

[0008] Optionally, the adhesive layer is made of hot melt adhesive material.

[0009] By using the above technical scheme, compared with ordinary glue, the adhesive layer made of hot melt adhesive material has a faster curing speed, so that the adhesive part and the gas pipeline can be quickly bonded, and the adhesive layer made of this material can improve the bonding strength and make the bonding between the adhesive part and the gas pipeline more stable.

[0010] Optionally, the thickness of the adhesive layer is set to be between 1mm and 3mm, the thickness of the filler layer is set to be between 3mm and 12mm, and the filler layer is made of epoxy resin material.

[0011] By using the above technical scheme, by limiting the thickness of the adhesive layer and the filler layer, the filler layer can be protruding, so that the filler layer is extruded by the repair panel. In addition, the filler layer made of epoxy resin material can flow out of the cutout after being extruded and quickly solidify after being heated, so that the gas pipeline can be quickly repaired.

[0012] Optionally, the protruding height of the filler layer is 3mm-5mm, and the filler layer is located in the central region of the protective layer.

[0013] By using the above technical scheme, the filler layer is mainly used for repairing pinholes or cracks, so by limiting the size of the filler layer, the material can be saved, and by setting the filler layer in the central region of the protective layer, the filler layer can be uniformly stressed, so that it flows to the four sides of the cutout, avoiding the flow to one side, so that the pinholes or cracks can be better filled.

[0014] Optionally, the side of the repair panel away from the adhesive part is provided with a plurality of cut grooves extending along the length direction of the repair panel, so that the repair panel forms a plurality of ribs.

[0015] By using the above technical scheme, the repair panel is set as a plurality of ribs, so that the repair panel can be bent to a certain extent, so that it can be attached to the adhesive part and press the filler layer, and the repair panel can also be matched with other sizes of gas pipelines.

[0016] Optionally, the repair panel is made of stainless steel or titanium alloy material.

[0017] By adopting the above technical scheme, the repair panel made of stainless steel or titanium alloy material has high strength and toughness, and is good in corrosion resistance, thereby preventing the repair panel from being corroded in a humid environment or in contact with chemicals.

[0018] Optionally, the fixing part further comprises a third hoop, which is sleeved on the gas pipeline and covers the position on the repair panel corresponding to the filler layer.

[0019] By adopting the above technical scheme, the third hoop covers the filler layer, which can increase the extrusion force of the repair panel on the filler layer, so as to plug the pinhole or crack after the filler flows out, thereby increasing the air tightness.

[0020] To sum up, the utility model has at least one of the following beneficial technical effects:

[0021] When repairing the pipeline, the stripping layer is torn off, the protruding filler layer is aligned with the pinhole or crack of the gas pipeline, the adhesive layer is covered on the gas pipeline, the repair panel is covered on the protective layer, the first hoop and the second hoop are used to fix the repair panel, the filler in the filler layer is extruded and flows out from the cutout, and is solidified after being heated, so as to plug the pinhole or crack and realize the repair. The repair structure has a simple operation process, and can quickly and easily repair the gas pipeline. The repair panel is provided with a plurality of ribs, so that the repair panel can be bent to a certain extent, so that it can be attached to the adhesive part, the filler layer is pressed and attached, and the repair panel can also be matched with the gas pipeline of other sizes. BRIEF DESCRIPTION OF DRAWINGS

[0022] Fig. 1 is a structure schematic view of the gas pipeline repair structure of the embodiment of the application;

[0023] Fig. 2 is a structure schematic view of the adhesive part in the gas pipeline repair structure of the embodiment of the application.

[0024] Fig. 3 is a structure schematic view of the repair panel in the gas pipeline repair structure of the embodiment of the application.

[0025] In the drawings, 10 is an adhesive part, 11 is a protective layer, 12 is a filler layer, 13 is an adhesive layer, 14 is a stripping layer, 20 is a repair panel, 21 is a rib, 22 is a cutout, 30 is a fixing part, 31 is a first hoop, 32 is a second hoop, and 33 is a third hoop. DETAILED DESCRIPTION

[0026] The embodiments of the application will be further described in detail below with reference to the drawings and examples. The detailed description of the following examples and the drawings are used to exemplarily illustrate the principles of the application, but cannot be used to limit the scope of the application, that is, the application is not limited to the described examples.

[0027] In the description of the present application, it should be noted that, unless otherwise specified, the meaning of "a plurality of" is more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer" and the like only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0028] In the present application, the phrase "embodiment" means that the specific features, structures or characteristics described in conjunction with the embodiment can be included in at least one embodiment of the present application. The appearance of this phrase at various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present application can be combined with other embodiments.

[0029] In the related art, when the gas pipeline has defects such as pinholes or cracks, the common repair method is welding repair, but welding repair consumes a long time and has a certain operation difficulty.

[0030] Based on this, the embodiments of the present application provide a gas pipeline repair structure to solve the above technical problems. The gas pipeline repair structure provided by the embodiments of the present application is introduced below.

[0031] As shown in Figs. 1 to 3 The present application provides a gas pipeline repair structure, which comprises a sticking part 10, a repair panel 20 and a fixing part 30.

[0032] The sticking part 10 is used for sticking the gas pipeline, and the sticking part 10 comprises a protective layer 11, a filler layer 12, a sticking layer 13 and a release layer 14. The thickness of the protective layer 11 is set to be between 3mm-8mm, for example, the thickness of the protective layer 11 can be 5mm, so that it has a certain protective property and is beneficial to increase the strength of the sticking part 10. The protective layer 11 is made of fluororubber material. Fluororubber has chemical resistance and heat resistance, which can have good resistance to most chemicals (acid, alkali, solvent, oil), and fluororubber can be used for a long time at a temperature as high as 250°C, and can withstand higher temperature for a short time, so that the protective layer 11 will not deform when the filler layer 12 is heated.

[0033] The adhesive layer 13 is connected to the protective layer 11, and the adhesive layer 13 is made of hot melt adhesive material, so that the adhesive layer 13 and the gas pipeline are bonded in a short time, realizing rapid repair, and the bonding strength of the hot melt adhesive is high. Specifically, the adhesive layer 13 can use polyester or polyethylene and other hot melt adhesives with a melting point usually between 100°C and 150°C.

[0034] The filler layer 12 is arranged between the protective layer 11 and the adhesive layer 13, and the filler layer 12 protrudes away from the protective layer 11, and the filler layer 12 is filled with filler, and the filler is made of thermosetting material, for example, the filler layer 12 is made of epoxy resin material, and the epoxy resin has a certain viscosity at room temperature, and is in a state of paste or viscous liquid, and has fluidity. The position where the adhesive layer 13 and the filler layer 12 are connected is provided with a cut, specifically, the cut is usually formed during use, that is, the adhesive layer 13 is cut by a sharp object during use, and the length of the cut can be set to between 5mm and 20mm, and should not be too large. In addition, the cut is a linear cut or a cross-shaped cut.

[0035] The thickness of the adhesive layer 13 is set to between 1mm and 3mm, and the thickness of the filler layer 12 is set to between 3mm and 12mm, for example, the thickness of the adhesive layer 13 is 3mm, and the thickness of the filler layer 12 is 10mm, so that the filler layer 12 protrudes away from the protective layer 11, so that the filler can flow out after being extruded. In addition, the remaining connection positions of the adhesive layer and the protective layer 11 can be bonded by glue, so as to avoid the filler entering between the adhesive layer and the protective layer 11 when the filler layer 12 is extruded.

[0036] The protruding height of the filler layer 12 is 3mm-5mm, and the filler layer 12 is located in the central area of the protective layer 11, so that the filler layer 12 can be uniformly stressed, and flow to the periphery of the cut, so as to better fill the pinholes or cracks.

[0037] The release layer 14 is connected to the adhesive layer 13, and the release layer 14 can be a plastic film, which is removed during use.

[0038] The repair panel 20 has a predetermined thickness, for example, the thickness of the repair panel 20 is 5mm, and the repair panel 20 is an arc-shaped plate, and the repair panel 20 is used to cover the adhesive part 10. The side of the repair panel 20 away from the adhesive part 10 is provided with a plurality of cut grooves 22 extending along the length direction of the repair panel 20, so as to form a plurality of ribs 21 on the repair panel 20, and the depth of the cut groove 22 is at least half of the thickness of the repair panel 20, so as to facilitate the bending of the repair panel 20, so that it can be attached to the adhesive part 10, and can match other sizes of gas pipelines.

[0039] The repair panel 20 is made of stainless steel or titanium alloy material, so that the repair panel 20 has high strength and toughness, and can improve the corrosion resistance of the repair panel 20.

[0040] The fixing part 30 at least comprises a first hoop 31 and a second hoop 32, the first hoop 31 and the second hoop 32 are sleeved on the gas pipeline and cover the repair panel 20, so as to fix the repair panel 20 on the gas pipeline. Specifically, the first hoop 31 and the second hoop 32 can be respectively arranged at two ends of the repair panel 20.

[0041] In addition, the fixing part 30 further comprises a third hoop 33, the third hoop 33 is sleeved on the gas pipeline and covers the position on the repair panel 20 corresponding to the filler layer 12. The third hoop 33 can increase the extrusion force of the repair panel 20 on the filler layer 12, so that the filler can plug the pinhole or the crack. Specifically, the width of the third hoop 33 can be greater than that of the first hoop 31 and the second hoop 32.

[0042] The implementation principle of the gas pipeline repair structure of the embodiment is as follows:

[0043] When repairing the pipeline, the release layer 14 is removed, a cut is arranged at the position of the adhesive layer 13 corresponding to the filler layer 12, the protruding filler layer 12 is aligned with the pinhole or the crack of the gas pipeline, and the adhesive layer 13 covers the gas pipeline. Then, the repair panel 20 is covered on the protective layer 11, the first hoop 31 and the second hoop 32 are fixed at two ends of the repair panel 20, and the third hoop 33 is arranged at the position of the repair panel 20 corresponding to the filler layer 12, i.e. the middle position of the repair panel 20. The filler in the filler layer 12 flows out from the cut after being extruded by the repair panel 20, so as to plug the pinhole or the crack. Then, the adhesive layer 13 and the filler layer 12 are heated, the adhesive layer 13 is bonded to the gas pipeline after being heated, and the filler is solidified after being heated, so as to plug the pinhole or the crack and achieve the repair. The repair structure has a simple operation process, and can quickly and easily repair the gas pipeline.

[0044] The above is only a specific implementation of the present application, and those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the above-described system, module and unit can refer to the corresponding process in the foregoing method embodiments, which will not be described here. It should be understood that the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical range disclosed in the present application, and these modifications or replacements shall be covered within the protection scope of the present application.

Claims

1. A gas pipeline repair structure, characterized by, The utility model relates to a kind of gas pipe repair structures, including: The sticking part (10) for sticking gas pipe, the sticking part (10) includes protective layer (11), filler layer (12), sticking layer (13) and release layer (14), the sticking layer (13) is connected to the protective layer (11), the filler layer (12) is arranged between the protective layer (11) and the sticking layer (13), filler is filled in the filler layer (12), the filler is made of thermosetting material, the filler layer (12) protrudes to the direction away from the protective layer (11), the position where the sticking layer (13) and the filler layer (12) are connected is provided with incision, the release layer (14) is connected to the sticking layer (13); Repair panel (20), the repair panel (20) has predetermined thickness, and the repair panel (20) is arc plate, the repair panel (20) is used to cover the sticking part (10); Fixed part (30), the fixed part (30) at least includes first hoop (31) and second hoop (32), the first hoop (31) and the second hoop (32) are sleeved on the gas pipe, and cover the repair panel (20), to fix the repair panel (20) on the gas pipe.

2. The gas pipe repair structure according to claim 1, characterized in that, The thickness of the protective layer (11) is arranged between 3mm-8mm, the protective layer (11) is made of fluorine rubber material.

3. The gas pipe repair structure according to claim 1, characterized by, The sticking layer (13) is made of hot melt adhesive material.

4. The gas pipe repair structure according to claim 3, characterized in that, The thickness of the sticking layer (13) is arranged between 1mm-3mm, the thickness of the filler layer (12) is arranged between 3mm-12mm, the filler in the filler layer (12) is made of epoxy resin material.

5. The gas pipe repair structure according to claim 4, characterized in that, The protruding height of the filler layer (12) is 3mm-5mm, and the filler layer (12) is located in the central region of the protective layer (11).

6. The gas pipe repair structure of claim 1, wherein, The side of the repair panel (20) away from the sticking part (10) is provided with a plurality of cutting grooves (22) extending along the length direction of itself, so that the repair panel (20) forms a plurality of ribs (21).

7. The gas pipe repair structure of claim 1, wherein The repair panel (20) is stainless steel or titanium alloy material.

8. The gas pipe repair structure of claim 1, wherein, The fixed part (30) further includes third hoop (33), the third hoop (33) is sleeved on the gas pipe, and covers the position corresponding to the filler layer (12) on the repair panel (20).

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