Filament lamp sub-board wire plugging machine
By designing a filament lamp board splitting and wiring machine, and utilizing the upper board and splitting mechanism, light source board conveyor line, dual-station disc and vision camera detection components, the automated splitting and wiring of filament lamp light source boards has been realized, solving the problems of low efficiency and low precision in the existing technology, and improving work efficiency and wiring accuracy.
Patent Information
- Application Number
- CN202520196150.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-08
AI Technical Summary
The current process of separating and wiring filament lamps has a low degree of automation, resulting in high labor intensity, low efficiency and low precision.
A filament lamp board splitting and wiring machine was designed, comprising a board loading and splitting mechanism, a light source board conveyor line, a dual-station disc, a loading and unloading robot, an automatic insertion and wiring mechanism, and a vision camera detection component, to realize automatic board splitting, insertion and wiring of light source boards, thereby improving accuracy and efficiency.
Automated operation improves the efficiency and accuracy of filament lamp board wiring, reduces labor intensity, and ensures accurate wiring positions.
Smart Images

Figure CN223726117U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the filament lamp production technical field, concretely is filament lamp divides board and plugs in the machine. BACKGROUND
[0002] The filament lamp is the bulb made with LED filament, also called LED filament lamp. The filament lamp can realize 360° full angle light emission, large angle light emission without lens, realize three-dimensional light source, thereby bring unprecedented lighting experience, however, need to divide board and plug in operation on the light source board during the filament lamp production.
[0003] At present, the existing filament lamp is manually operated during the division of board and plug in, the automation degree during the division of board and plug in is low, thereby increase the labor intensity during the division of board and plug in, reduce the working efficiency, and because the light source board of the filament lamp is small, the components are highly concentrated, and the space is small, thereby time-consuming and labor-consuming, and the position of plug in is not accurate, thereby reduce the precision during the division of board and plug in. UTILITY MODEL CONTENT
[0004] The utility model aims at providing filament lamp divides board and plugs in the machine to solve the problem of low working efficiency of manual division of board and plug in and low precision caused by no visual detection in the above background technical field.
[0005] In order to realize the above object, the utility model provides the following technical scheme: filament lamp divides board and plugs in the machine, including the frame, the one side of the surface of frame is provided with the board and divides board mechanism, the surface of frame and located one side of board and divides board mechanism is installed with light source board conveying line, this light source board conveying line is used to convey the single board divided by board and divides board mechanism, the center part of the surface of frame is installed with double position disc, and is provided with the loading and unloading mechanical arm between double position disc and light source board conveying line, this loading and unloading mechanical arm is fixedly connected on the surface of frame and is used to carry single board on light source board conveying line to double position disc, and can unload single light source board after plug in, the surface of frame is also provided with automatic plug in resistance mechanism and automatic plug in mechanism, and this automatic plug in resistance mechanism and automatic plug in mechanism are used to plug in resistance and plug in on single light source board respectively.
[0006] Preferably, the board and divides board mechanism includes whole board board assembly, automatic divides whole board assembly and automatic divides single board assembly, the whole board board assembly is fixedly connected on the surface of frame, and the whole board board assembly is used for the loading work of whole board light source board.
[0007] Preferably, one side of the rack surface and the whole plate on the plate assembly is provided with an automatic whole plate separating plate assembly for separating the whole plate after the plate on the whole plate on the plate assembly; one side of the automatic whole plate separating plate assembly is provided with an automatic single plate separating plate assembly fixedly connected to the rack surface for separating the whole plate after the automatic whole plate separating plate assembly into single light source plates and placing the single light source plates on the light source plate conveying line.
[0008] Preferably, the automatic plug-in blocking mechanism is composed of a blocking vibration disc assembly and an automatic plug-in blocking assembly, and the blocking vibration disc assembly and the automatic plug-in blocking assembly are both provided with two groups, and the two groups of the blocking vibration disc assembly and the automatic plug-in blocking assembly are fixedly connected to the surface of the rack.
[0009] Preferably, the blocking vibration disc assembly is used for blocking feeding work, and the automatic plug-in blocking assembly is used for plugging the blocking fed by the blocking vibration disc assembly into the single light source plate on the double-station disc.
[0010] Preferably, the automatic plug-in wire mechanism is composed of a wire whole roll feeding assembly and an automatic plug-in wire assembly, and the wire whole roll feeding assembly and the automatic plug-in wire assembly are both provided with two groups, and the two groups of the wire whole roll feeding assembly and the automatic plug-in wire assembly are fixedly connected to the surface of the rack.
[0011] Preferably, the wire whole roll feeding assembly is used for wire feeding work, and the automatic plug-in wire assembly is used for plugging the wire fed by the wire whole roll feeding assembly into the single light source plate on the double-station disc.
[0012] Preferably, the surface of the rack is further provided with two groups of visual camera detection assemblies for providing coordinates for the feeding and discharging manipulator, so that the feeding and discharging manipulator is plugged into the coordinates to improve the precision.
[0013] Compared with the prior art, the beneficial effects of the lamp filament lamp plate separating and wire plugging machine are as follows: when the lamp filament lamp plate separating and wire plugging machine is implemented, the plate is separated and fed by the plate feeding and separating mechanism, the single light source plate is conveyed to the feeding and discharging manipulator by the light source plate conveying line, then the single light source plate is carried into the double-station disc by the feeding and discharging manipulator, then the single light source plate is plugged into the double-station disc by the automatic plug-in blocking mechanism and the automatic plug-in wire mechanism, then the coordinates are provided by the visual camera detection assembly, and finally the single light source plate is discharged to the light source plate conveying line by the feeding and discharging manipulator. The lamp filament lamp plate separating and wire plugging machine realizes the function of separating and plugging the light source plate of the lamp filament lamp. Since the light source plate of the lamp filament lamp is relatively small, the components are highly concentrated and the space is small, the efficiency and the precision are improved by the automatic whole plate separating, the automatic single plate separating, the automatic plug-in blocking and the automatic plug-in wire. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional front side structure schematic view of the utility model;
[0015] Figure 2 It is a three-dimensional rear side structure schematic view of the utility model;
[0016] Figure 3 It is a three-dimensional left view structure schematic view of the utility model;
[0017] Figure 4 It is a three-dimensional right view structure schematic view of the utility model;
[0018] Figure 5 It is a right view amplification structure schematic view of the utility model;
[0019] Figure 6 It is a main view appearance structure schematic view of the utility model;
[0020] Figure 7 It is a top view appearance structure schematic view of the utility model;
[0021] Figure 8 It is a left view amplification structure schematic view of the utility model.
[0022] In the drawing: 1, rack; 2, upper plate and split plate mechanism; 21, whole plate upper plate assembly; 22, automatic split whole plate assembly; 23, automatic split single plate assembly; 3, light source plate conveying line; 31, feeding and discharging mechanical arm; 4, double-station disc; 5, automatic plug-in protection resistance mechanism; 51, protection resistance vibration disc assembly; 52, automatic plug-in protection resistance assembly; 6, automatic wire inserting mechanism; 61, wire whole roll feeding assembly; 62, automatic wire inserting assembly; 7, visual camera detection assembly. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Meanwhile, in the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of the utility model.
[0024] The structure of the filament lamp split plate wire inserting machine provided by the utility model is as shown in Figure 1 、 Figure 5 and Figure 7As shown, including rack 1, one side of the surface of rack 1 is provided with the upper plate and plate mechanism 2, the upper plate and plate mechanism 2 includes a whole plate upper plate assembly 21, automatic whole plate assembly 22 and automatic single plate assembly 23, the whole plate upper plate assembly 21 is fixedly connected to the surface of the rack 1, the whole plate upper plate assembly 21 is used for the feeding work of the whole plate light source plate, the surface of the rack 1 and located on one side of the upper plate and plate mechanism 2 is installed with light source plate conveying line 3, the light source plate conveying line 3 is used for conveying the single plate separated by the upper plate and plate mechanism 2, the surface of the rack 1 and one side of the whole plate upper plate assembly 21 is installed with automatic whole plate assembly 22, the automatic whole plate assembly 22 is used for the whole plate separating work after the whole plate upper plate assembly 21 is fed; one side of the automatic whole plate assembly 22 is provided with an automatic single plate assembly 23, the automatic single plate assembly 23 is fixedly connected to the surface of the rack 1 for separating the whole plate after the automatic whole plate assembly 22 is separated into one by one single light source plate and placed on the light source plate conveying line 3.
[0025] In implementation, the light source plate of the whole plate is fed to the automatic whole plate assembly 22 through the whole plate upper plate assembly 21, the automatic whole plate assembly 22 separates the light source plate of the whole plate, then enters the automatic single plate assembly 23, the automatic single plate assembly 23 separates one by one single light source plate through the way of separating the plate and sends it into the light source plate conveying line 3.
[0026] Further, as shown in Figure 2 And Figure 3 The surface of the rack 1 is installed with a double-station disc 4, and the double-station disc 4 and the light source plate conveying line 3 are provided with an upper and lower feeding mechanical arm 31, the upper and lower feeding mechanical arm 31 is fixedly connected to the surface of the rack 1 for carrying the single plate on the light source plate conveying line 3 to the double-station disc 4 and can feed the single light source plate after completing the wire insertion; the surface of the rack 1 is also provided with an automatic insertion resistance mechanism 5 and an automatic wire insertion mechanism 6, the automatic insertion resistance mechanism 5 and the automatic wire insertion mechanism 6 are respectively used for inserting the resistance and the wire on the single light source plate.
[0027] In implementation, then the light source plate conveying line 3 conveys the single light source plate to the upper and lower feeding mechanical arm 31, the upper and lower feeding mechanical arm 31 feeds two light source plates to the two stations in the double-station disc 4 at a time.
[0028] Further, as shown in Figure 6 And Figure 7As shown, the automatic insertion blocking mechanism 5 is composed of blocking vibration disc assemblies 51 and automatic insertion blocking assemblies 52, and the blocking vibration disc assemblies 51 and the automatic insertion blocking assemblies 52 are both provided with two groups, and the two groups of blocking vibration disc assemblies 51 and the automatic insertion blocking assemblies 52 are fixedly connected to the surface of the rack 1, the blocking vibration disc assemblies 51 are used for blocking feeding work, and the automatic insertion blocking assemblies 52 are used for inserting the blocking supplied by the blocking vibration disc assemblies 51 into the single light source plate on the double-station disc 4.
[0029] In implementation, the blocking is fed to the respective automatic insertion blocking assembly 52 by the two blocking vibration disc assemblies 51, and the two blocking are inserted into the respective light source plate in the double-station disc 4 by the two automatic insertion blocking assemblies 52.
[0030] Further, as shown in Figure 4 and Figure 8 the automatic wire insertion mechanism 6 is composed of wire whole roll feeding assemblies 61 and automatic wire insertion assemblies 62, and the wire whole roll feeding assemblies 61 and the automatic wire insertion assemblies 62 are both provided with two groups, and the two groups of wire whole roll feeding assemblies 61 and the automatic wire insertion assemblies 62 are fixedly connected to the surface of the rack 1, the wire whole roll feeding assemblies 61 are used for wire feeding work, and the automatic wire insertion assemblies 62 are used for inserting the wire supplied by the wire whole roll feeding assemblies 61 into the single light source plate on the double-station disc 4; the surface of the rack 1 is also provided with two groups of visual camera detection assemblies 7, which are used for providing coordinates for the feeding and discharging manipulator 31, so that the feeding and discharging manipulator 31 is inserted into the coordinates to improve the accuracy.
[0031] In implementation, the wire is fed to the respective automatic wire insertion assembly 62 by the two wire whole roll feeding assemblies 61, and the wire is inserted into the respective light source plate by the two automatic wire insertion assemblies 62, and finally the respective visual detection is performed by the two visual camera detection assemblies 7, and after detection, the feeding and discharging manipulator 31 is used for conveying to the light source plate conveying line 3 and discharging from the other side.
[0032] Working principle: in use, the whole plate light source plate is fed to the automatic whole plate dividing assembly 22 through the whole plate feeding assembly 21, the automatic whole plate dividing assembly 22 divides the whole plate light source plate, and then enters the automatic single plate dividing assembly 23, the automatic single plate dividing assembly 23 divides a strip by the way of plate breaking, and then breaks it into one by one single light source plate and sends it into the light source plate conveying line 3; then the light source plate conveying line 3 conveys the single light source plate to the feeding and discharging manipulator 31, and the feeding and discharging manipulator 31 feeds two light source plates to the two stations in the double-station disc 4 at a time.
[0033] Then the two blocking vibration disc assemblies 51 feed the blocking to the respective automatic blocking inserting assembly 52, the two automatic blocking inserting assemblies 52 insert the two blocking on the respective light source board in the double-station disc 4; then the two wire roll feeding assemblies 61 feed the wire to the respective automatic wire inserting assembly 62, the two automatic wire inserting assemblies 62 insert the wire on the respective light source board, then the two visual camera detection assemblies 7 provide coordinates for the respective feeding and discharging manipulator 31, the feeding and discharging manipulator 31 inserts to the coordinates to improve the precision, finally the feeding and discharging manipulator 31 is transported to the light source board conveying line 3 and is discharged from the other side.
[0034] It will be apparent to those skilled in the art that the present application is not limited to the details of the above-exemplified embodiments but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being indicated by the appended claims rather than by the above description, and it is intended to be encompassing of all changes and modifications which fall within the meaning and scope of equivalents of the claims. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A filament lamp pinning machine comprising a frame (1), characterized in that: The surface of the frame (1) is provided with an upper plate and a plate separating mechanism (2), the surface of the frame (1) and located on one side of the upper plate and the plate separating mechanism (2) is provided with a light source plate conveying line (3), which is used for conveying the single plate separated by the upper plate and the plate separating mechanism (2); the center of the surface of the frame (1) is provided with a double-station disc (4), and the double-station disc (4) and the light source plate conveying line (3) are provided with an upper and lower material loading and unloading manipulator (31), which is fixedly connected to the surface of the frame (1) and is used for carrying the single plate on the light source plate conveying line (3) to the double-station disc (4) and can unload the single light source plate after the wire is inserted; the surface of the frame (1) is also provided with an automatic plug-in resistor mechanism (5) and an automatic wire inserting mechanism (6), which are respectively used for inserting the resistor and the wire on the single light source plate.
2. The filament lamp sub-panel wiring machine according to claim 1, characterized in that: The upper plate and the plate separating mechanism (2) comprise a whole plate upper plate assembly (21), an automatic whole plate separating assembly (22) and an automatic single plate separating assembly (23), the whole plate upper plate assembly (21) is fixedly connected to the surface of the frame (1), and the whole plate upper plate assembly (21) is used for the feeding work of the whole plate light source plate.
3. The filament lamp panel wiring machine according to claim 2, characterized in that: The surface of the frame (1) and the whole plate upper plate assembly (21) is provided with an automatic whole plate separating assembly (22), which is used for separating the whole plate after the whole plate upper plate assembly (21) is fed; the automatic whole plate separating assembly (22) is provided with an automatic single plate separating assembly (23) on one side, which is fixedly connected to the surface of the frame (1) and is used for separating the whole plate into single light source plates after the whole plate is separated by the automatic whole plate separating assembly (22) and placing the single light source plates on the light source plate conveying line (3).
4. The filament lamp panel wiring machine of claim 1 wherein: The automatic plug-in resistor mechanism (5) is composed of a resistor vibrating disc assembly (51) and an automatic plug-in resistor assembly (52), the resistor vibrating disc assembly (51) and the automatic plug-in resistor assembly (52) are provided with two groups, and the two groups of resistor vibrating disc assembly (51) and automatic plug-in resistor assembly (52) are fixedly connected to the surface of the frame (1).
5. The filament lamp panel wiring machine of claim 4, wherein: The resistor vibrating disc assembly (51) is used for the feeding work of the resistor, and the automatic plug-in resistor assembly (52) is used for inserting the resistor supplied by the resistor vibrating disc assembly (51) into the single light source plate on the double-station disc (4).
6. The filament lamp panel wiring machine of claim 1 wherein: The automatic wire inserting mechanism (6) is composed of a wire whole roll feeding assembly (61) and an automatic wire inserting assembly (62), the wire whole roll feeding assembly (61) and the automatic wire inserting assembly (62) are provided with two groups, and the two groups of wire whole roll feeding assembly (61) and automatic wire inserting assembly (62) are fixedly connected to the surface of the frame (1).
7. The filament lamp panel wiring machine according to claim 6, characterized in that: The wire whole roll feeding assembly (61) is used for the feeding work of the wire, and the automatic wire inserting assembly (62) is used for inserting the wire supplied by the wire whole roll feeding assembly (61) into the single light source plate on the double-station disc (4).
8. The filament lamp panel wiring machine of claim 1 wherein: The surface of the rack (1) is also provided with two groups of visual camera detection assemblies (7) for providing coordinates for the feeding and discharging manipulator (31), so that the feeding and discharging manipulator (31) is inserted into the coordinates, so as to improve the precision.