Online maintenance monitoring device of ethylene production equipment

Abstract

The utility model discloses an on-line maintenance monitoring device of ethylene production equipment, which comprises a mounting plate, one side of the front end of the mounting plate is fixedly connected with a first fixing plate, the front end of the first fixing plate is fixedly connected with a detector main body, and the outer surface of the detector main body is fixedly connected with a plurality of first fixing lugs. The inner wall of the first fixing lug is fixedly connected with a fixing bolt through threads, and the fixing bolt is connected with the first fixing plate. According to the utility model, the running state of the equipment is monitored in real time, problems can be found and solved in time, and the downtime of the equipment is reduced, so that the production efficiency is improved, the online maintenance monitoring device can predict possible faults of the equipment in advance and carry out preventive maintenance, large-scale maintenance caused by the faults of the equipment is avoided, and the maintenance cost is reduced. Therefore, the maintenance cost is reduced, the safe operation of the equipment can be ensured through the safety monitoring of the operation environment and the operation process of the equipment, and the occurrence of safety accidents is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to ethylene production technical field especially relates to an online maintenance monitoring device of ethylene production equipment. BACKGROUND

[0002] Ethylene, as an important basic chemical raw material, plays a crucial role in the chemical industry. It is the key starting material for the synthesis of plastics, rubber, fiber and many other chemical products. For example, polyethylene, a plastic widely used in packaging, construction and other fields, its production completely depends on ethylene. Therefore, the stability and efficiency of ethylene production are crucial to the supply chain of the entire chemical industry. In the traditional maintenance of ethylene production equipment, the method of regular manual inspection is often used. This method has many drawbacks. First, the time interval of manual inspection is long, which may not be able to timely discover the sudden problems in the running process of the equipment. For example, some key components of the equipment may fail during the interval between two inspections, resulting in production interruption. Second, manual inspection depends on the experience and responsibility of the inspector, and the detection results of different personnel may differ, and for some problems that are deeply hidden or require complex detection means, manual inspection often cannot accurately discover them. SUMMARY

[0003] The utility model provides a kind of online maintenance monitoring device of ethylene production equipment.

[0004] The utility model adopts the following technical scheme to realize:

[0005] An online maintenance monitoring device of ethylene production equipment, comprising a mounting plate, a first fixed plate is fixedly connected to one side of the front end of the mounting plate, a detector main body is fixedly connected to the front end of the first fixed plate, a plurality of first fixed ears are fixedly connected to the outer surface of the detector main body, fixed bolts are fixedly connected to the inner wall of the first fixed ear through threads, and the fixed bolts are connected with the first fixed plate.

[0006] Through this simple structure design, the detector main body can be quickly and effectively installed to the specified position, which facilitates the installation and deployment of the device, and the stable connection structure ensures the accuracy of the monitoring data, because the detector main body can more accurately perform detection work in a stable state.

[0007] Further improvement, the front end of the detector main body is fixedly connected with a main panel, and the top of the front end of the main panel is fixedly connected with a display screen. The operator can directly obtain the key running data of the equipment from the display screen without the aid of other complex equipment, which helps to improve work efficiency and can timely discover data abnormal conditions so as to quickly respond and avoid potential production accidents.

[0008] Further improvement, the middle part of the front end of the main panel is fixedly connected with an adjusting button, and the bottom of the front end of the main panel is fixedly connected with an indicator lamp. The adjusting button increases the flexibility of the device, which can flexibly adjust the detection parameters according to actual needs, adapt to different production scenes, and the indicator lamp provides an intuitive state indication, so that the operating personnel can quickly judge the working state of the device from a distance or when scanning the device, thereby saving the troubleshooting time.

[0009] Further improvement, the bottom of the detector main body is fixedly connected with a connecting head. The connecting head ensures that the detector main body can effectively interact with various external devices, so as to realize the monitoring of various parameters of the ethylene production equipment and enrich the functions of the monitoring device.

[0010] Further improvement, the other side of the front end of the mounting plate is fixedly connected with a second fixing plate. The whole online maintenance monitoring device can conveniently add other monitoring devices or functional components, and is conducive to upgrading and expansion according to the continuous development of the ethylene production equipment and the complex monitoring requirements.

[0011] Further improvement, the middle part of the front end of the second fixing plate is fixedly connected with a detection camera. The detection camera provides a visual monitoring means, which can find some problems that are difficult to find through traditional data monitoring, such as appearance damage, corrosion and leakage of the equipment, and provides an important basis for the overall maintenance of the equipment.

[0012] Further improvement, the four corners of the outer surface of the mounting plate are fixedly connected with second fixing ears, and threaded fixing holes are formed in the front ends of the second fixing ears. The design of the second fixing ear and the threaded fixing hole enables the device to be accurately installed on the ethylene production equipment, and ensures the firmness of the installation, which is crucial for the stable operation of the device in a complex production environment.

[0013] The beneficial effects of the utility model lie in:

[0014] In the utility model, the running state of the real-time monitoring equipment can be monitored in real time, problems can be found and solved in time, equipment downtime can be reduced, production efficiency can be improved, the online maintenance monitoring device can predict possible equipment failures in advance and perform preventive maintenance, large-scale maintenance caused by equipment failure can be avoided, maintenance cost can be reduced, the safety of equipment operation can be ensured through safety monitoring of equipment operating environment and operation process, safety accidents can be reduced, the online maintenance monitoring device can realize remote monitoring and operation, the workload of manual inspection can be reduced, and management efficiency can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model;

[0016] Figure 2 is a side view structural schematic diagram of the utility model;

[0017] Figure 3 is a bottom view structural schematic diagram of the utility model;

[0018] Figure 4 is a main body structure schematic diagram of the detector. DETAILED DESCRIPTION

[0019] In the following, the utility model is further described in combination with the drawings and the specific implementation, and it needs to be explained that, under the premise of no conflict, the following described each embodiment or each technical feature between the embodiments can be combined to form a new embodiment.

[0020] An online maintenance monitoring device of ethylene production equipment, including mounting plate 1, one side of the front end of mounting plate 1 is fixedly connected with first fixed plate 2, the front end of first fixed plate 2 is fixedly connected with detector main body 3, the outer surface of detector main body 3 is fixedly connected with a plurality of first fixed lug 4, the inner wall of first fixed lug 4 is fixedly connected with fixed bolt 5 through screw thread, fixed bolt 5 is connected with first fixed plate 2, mounting plate 1 is used as the installation base of the whole device, provides stable support, first fixed plate 2 is fixed in one side of the front end of mounting plate 1, is used for fixing detector main body 3, detector main body 3 is firmly connected with first fixed plate 2 through a plurality of first fixed lug 4 and fixed bolt 5, this connection mode ensures the stable fixation of detector main body 3 on mounting plate 1, so that it can work normally in the online maintenance monitoring environment of ethylene production equipment, and it is not easy to loosen or shift due to the vibration of equipment and other factors.

[0021] The front end of detector main body 3 is fixedly connected with main panel 6, the top of the front end of main panel 6 is fixedly connected with display screen 7, the front end of main panel 6 of detector main body 3 is the interactive interface of the whole monitoring device, display screen 7 is fixed in the top of the front end of main panel 6, is used to display monitoring data, such as temperature, pressure, flow and other related parameters, these data are transmitted to display screen 7 for intuitive display after being detected by detector main body 3, so that operating personnel can check the running state of equipment in real time.

[0022] The middle part of the front end of main panel 6 is fixedly connected with adjusting button 8, the bottom of the front end of main panel 6 is fixedly connected with indicating lamp 9, adjusting button 8 in the middle part of the front end of main panel 6 is used to adjust the detection parameter of detector main body 3, can adjust the detection range or precision of temperature, pressure and other parameters according to different running stages of ethylene production equipment or different detection needs, indicating lamp 9 in the bottom of the front end of main panel 6 is used to indicate the working state of the device, such as displaying green light when working normally, displaying red light when fault or abnormal situation occurs and the like.

[0023] The bottom of the detector main body 3 is fixedly connected with a connecting head 10, the connecting head 10 at the bottom of the detector main body 3 is used for connecting external equipment or sensors, and can be connected to temperature sensors, pressure sensors and the like in the ethylene production equipment, so as to obtain relevant data and transmit to the detector main body 3 for analysis and processing.

[0024] The other side of the front end of the mounting plate 1 is fixedly connected with a second fixing plate 11, the second fixing plate 11 at the other side of the front end of the mounting plate 1 is used for fixing other monitoring equipment or components, and provides space for function expansion of the device.

[0025] The middle of the front end of the second fixing plate 11 is fixedly connected with a detection camera 12, the detection camera 12 is used for image monitoring of key parts of the ethylene production equipment, real-time image collection of surface conditions of furnace pipes of the cracking furnace, sealing conditions of equipment connections and the like, and then image data is transmitted to relevant equipment.

[0026] The outer surface of the mounting plate 1 is fixedly connected with second fixing ears 13 at four corners, the front end of the second fixing ear 13 is provided with a threaded fixing hole 14, the second fixing ear 13 at the four corners of the outer surface of the mounting plate 1 and the threaded fixing hole 14 at the front end thereof are used for mounting the entire online maintenance monitoring device to a specific position of the ethylene production equipment, firmly fixing the device on the equipment, and ensuring stability of the device in the working process.

[0027] The implementation principle of the online maintenance monitoring device is as follows: the mounting plate 1 serves as the mounting base of the entire device, the threaded fixing holes 14 at the front ends of the second fixing ears 13 at the four corners of the mounting plate 1 can be used to fix the device at a suitable position of the ethylene production equipment, the mounting plate 1 can be stably attached to the equipment through connecting members such as bolts, providing stable support for the installation of subsequent components, the first fixing plate 2 is fixed to one side of the front end of the mounting plate 1, the detector main body 3 is connected with the first fixing plate 2 through the first fixing ears 4 and fixing bolts 5, this connection mode ensures the stability of the detector main body 3 during the operation of the equipment, reduces displacement or loosening caused by factors such as vibration, and thus guarantees the accuracy of the detection data, the connecting head 10 at the bottom of the detector main body 3 is used to connect various sensors in the ethylene production equipment, such as temperature, pressure, and flow sensors, these sensors collect relevant data during the operation of the equipment and transmit the data to the detector main body 3, the detection camera 12 at the front end of the middle part of the second fixing plate 11 collects images of the key parts of the equipment, the collected image data is also transmitted to the relevant processing unit to obtain information about the appearance and structural connection of the equipment, the display screen 7 on the front panel 6 of the front end of the detector main body 3 is used to display the collected data, the operating personnel can directly view the operating parameters of the equipment, such as temperature values, pressure values, and flow values, so as to realize real-time understanding of the operating state of the equipment, the adjustment button 8 at the front end of the middle part of the front panel 6 can be used to adjust the data acquisition parameters of the detector main body 3, if more accurate monitoring of the temperature change in a certain stage is required, the operating personnel can change the precision range and other parameters of the temperature detection through the adjustment button 8 to adapt to different production requirements, the indicator light 9 at the bottom of the front end of the front panel 6 is used to indicate the working state of the device and the equipment, when the equipment is normally operated, the indicator light 9 displays green; when an abnormal situation occurs, such as data exceeding the normal range or detecting equipment failure, the indicator light 9 displays red, reminding the operating personnel to pay attention and handle in time.

Claims

1. An on-line maintenance monitoring device for an ethylene production plant, characterized by, The utility model provides an installation board, one side fixed connection has first fixed plate in installation board front end, the front end fixed connection has detection appearance main part in first fixed plate, the outer fixed surface of detection appearance main part is connected with a plurality of first fixed lug, the inner wall of first fixed lug is connected with fixed bolt through thread, fixed bolt is connected with first fixed plate.

2. An on-line maintenance monitoring device for an ethylene production plant as claimed in claim 1, characterized in that: The front end of the detection instrument main body is fixedly connected with a main panel, and the top of the front end of the main panel is fixedly connected with a display screen.

3. An on-line maintenance monitoring device for an ethylene production plant as claimed in claim 2, characterized in that: The middle of the front end of the main panel is fixedly connected with an adjusting button, and the bottom of the front end of the main panel is fixedly connected with an indicator light.

4. An on-line maintenance monitoring apparatus for an ethylene production plant as claimed in claim 1, characterized in that: The bottom of the detection instrument main body is fixedly connected with a connecting head.

5. An on-line maintenance monitoring apparatus for an ethylene production plant as claimed in claim 1, characterized in that: The other side of the front end of the installation plate is fixedly connected with a second fixed plate.

6. An on-line maintenance monitoring device for an ethylene production plant as claimed in claim 5, characterized in that: The middle of the front end of the second fixed plate is fixedly connected with a detection camera.

7. An on-line maintenance monitoring apparatus for an ethylene production plant as claimed in claim 1, characterized in that: The outer surface of the installation plate is fixedly connected with second fixed lugs at four corners, and threaded fixing holes are formed in the front end of the second fixed lugs.

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