Multifunctional tool for vibration rack

By designing a multifunctional fixture, the problems of complex structure and poor versatility of existing urea tank vibration test fixtures were solved, achieving lightweight and stability, reducing equipment load, and saving costs.

CN223727368UActive Publication Date: 2025-12-26HUBEI LVCHI PRECISION ELECTRIC DRIVE SYST CO LTD
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Patent Information

Application Number
CN202520113792.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-26
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

The existing urea tank vibration test fixtures are complex in structure, expensive to manufacture, and have a long production cycle. They also cannot meet the installation requirements of different models of urea tanks, which affects the progress of the experiment.

Method used

A multifunctional tooling was designed, comprising a base plate, upright plate, side plates, and a top beam plate. It is made of aluminum alloy and features weight-reducing holes and multiple sets of mounting holes. The side plates have a narrow top and wide bottom structure, with the extension section fixed in the front area. The top beam plate is detachable and adaptable to the installation of urea tanks of different specifications.

Benefits of technology

It achieves lightweight, stable, and versatile tooling, reduces equipment load, extends equipment maintenance cycle, and saves costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223727368U_ABST
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Abstract

The utility model provides a multifunctional tool for a vibration rack. The multifunctional tool comprises a bottom plate, a vertical plate and a side plate, wherein the vertical plate and the side plate are installed on the bottom plate. Lightening holes are formed in the bottom plate, the bottom plate comprises a front side area located on one side of the vertical plate and a rear side area located on the other side of the vertical plate, and the area of the front side area is larger than that of the rear side area; the two side plates are oppositely arranged on the two sides of the vertical plate. The side plate is of a structure with a narrow upper part and a wide lower part, the bottom of the side plate extends towards one side to form an extension section, and the extension section is fixed in the front side area; the two sides of the vertical plate are fixed to the side plates on the corresponding sides respectively, the vertical plate is provided with lightening holes and a plurality of sets of mounting holes, and each set of mounting holes comprises a plurality of independent unit holes. The utility model has the advantages of light weight, stable structure and strong generality.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of auxiliary tool for urea tank vibration test technical field, specifically a kind of multifunctional tool for vibration bench. BACKGROUND

[0002] After urea tank is manufactured, in order to ensure its stability and reliability in the process of transportation and use, it needs to simulate the vibration environment that urea tank may encounter in the transportation process, detect the structural strength and sealing performance of urea tank, and ensure that it does not leak or damage under various vibration conditions.

[0003] When vibration test is carried out, the urea tank to be tested needs to be fixed by using tooling. The structure of the existing tooling is relatively complex, and the manufacturing cost is high, the cycle is long, and the performance is unstable. And because the capacity of urea tank product is different, its model, shape and installation method are various, and each type of urea tank needs to be configured with a specific tooling, which greatly restricts the experimental progress. UTILITY MODEL CONTENTS

[0004] In order to solve the technical problems in the background art, the utility model provides a kind of multifunctional tool for vibration bench.

[0005] The utility model provides a kind of multifunctional tool for vibration bench, including: bottom plate, and vertical plate and side plate installed on bottom plate;

[0006] The bottom plate is provided with a lightening hole, and the bottom plate includes a front side area on one side of the vertical plate and a rear side area on the other side of the vertical plate, and the area of the front side area is greater than the area of the rear side area;

[0007] The side plate is provided with two and is oppositely arranged on both sides of the vertical plate;The side plate is of a structure of narrow at the top and wide at the bottom, and the bottom thereof extends to one side to form an extension, and the extension is fixed in the front side area;

[0008] The vertical plate is fixed on both sides with the side plate of the corresponding side, and the vertical plate is provided with a lightening hole and a plurality of mounting holes, and each group of mounting holes includes a plurality of independent unit holes.

[0009] Preferably, it further includes a top beam plate, the top beam plate is located in the front side area, and is oppositely arranged at the top end of the vertical plate, and a space is reserved between the top beam plate and the vertical plate;The top beam plate is provided with a mounting hole, and the two ends of the top beam plate are bolted with the side plates on both sides respectively, and the middle part of the top beam plate is bolted with the vertical plate.

[0010] Preferably, the top beam plate is provided with a flange.

[0011] Preferably, the vertical plate is further provided with a plurality of auxiliary mounting holes, and each row of auxiliary mounting holes includes a plurality of independent unit holes.

[0012] Preferably, a transition plate is further included, the transition plate is bolted on the vertical plate, and the transition plate is provided with an assembly hole.

[0013] Preferably, the bottom plate is a hole plate.

[0014] Preferably, the materials of the bottom plate, the side plate and the vertical plate are all aluminum alloy.

[0015] The bottom plate and the vertical plate in the utility model are both provided with weight reduction holes, so as to reduce the weight of the tooling and realize lightweight design; the side plates are arranged on both sides of the vertical plate, so as to increase the bearing capacity of the vertical plate and guarantee the stability of the working structure; the structure design of the narrow upper part and the wide lower part of the side plate can guarantee the supporting strength and avoid interference with the urea tank arranged on the vertical plate, and the design of the bottom extension section of the side plate can guarantee the stability of the whole tooling, so that the vertical plate is not easy to bend and deform on the side of the urea tank. The plurality of mounting holes arranged on the vertical plate can meet the installation requirements of urea tanks of various specifications. The tooling has the advantages of light weight, stable structure and strong versatility, and since the tooling is light in weight, the load of the vibration test equipment can be reduced, the equipment maintenance period is prolonged, and the equipment cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A structure schematic view of a multifunctional tooling for a vibration bench after removing a top beam plate is provided for the utility model;

[0017] Figure 2 A structure schematic view of a multifunctional tooling for a vibration bench after installing a top beam plate is provided for the utility model;

[0018] Figure 3 A structure schematic view of a multifunctional tooling for a vibration bench after installing a urea tank is provided for the utility model Figure 1 ;

[0019] Figure 4 A structure schematic view of a multifunctional tooling for a vibration bench after installing a urea tank is provided for the utility model Figure 2 ;

[0020] Figure 5 A structure schematic view of a multifunctional tooling for a vibration bench after installing a urea tank is provided for the utility model Figure 3 . DETAILED DESCRIPTION

[0021] Referring to Figures 1-2 , the utility model provides a multifunctional tooling for a vibration bench, which comprises a bottom plate 1, a vertical plate 2 and a side plate 3 installed on the bottom plate 1, and a top beam plate 4.

[0022] The bottom plate 1 is provided with a weight-reducing hole, and the bottom plate 1 includes a front side area on one side of the vertical plate 2 and a rear side area on the other side of the vertical plate 2, and the area of the front side area is greater than the area of the rear side area, and the urea tank is installed on the side of the vertical plate 2 close to the front side area to reduce the risk of tooling rollover.

[0023] The side plate 3 is provided with two and is oppositely arranged on the two sides of the vertical plate 2 to enhance the deformation resistance of the vertical plate 2 and improve the load-bearing strength of the vertical plate 2. The side plate 3 is of a structure of being narrow at the top and wide at the bottom to avoid interference with the urea tank installed on the vertical plate 2, and the bottom of the side plate 3 extends to one side to form an extension segment 31, and the extension segment 31 is fixed in the front side area to increase the stability of the whole tooling and prevent the vertical plate 2 from being easily bent and deformed on the side where the urea tank is located.

[0024] The two sides of the vertical plate 2 are fixed with the corresponding side plate 3, and the vertical plate 2 is provided with a weight-reducing hole and a plurality of groups of mounting holes, and each group of mounting holes includes a plurality of independent unit holes to adapt to the installation requirements of urea tanks of different models.

[0025] The top beam plate 4 is located in the front side area and is oppositely arranged at the top end of the vertical plate 2 with a reserved space between the top beam plate 4 and the vertical plate 2. The top beam plate 4 is provided with a mounting hole, and the two ends of the top beam plate 4 are respectively bolted with the side plates 3 on both sides, and the middle part of the top beam plate 4 is bolted with the vertical plate 2.

[0026] Referring to Figures 3-4 , the top beam plate 4 cooperates with the vertical plate 2 to form two mounting surfaces arranged face to face, and when the urea tank forms mounting points on the vertical plate 2 and the top beam plate 4 respectively, two stress surfaces are formed, which can not only increase the firmness of installation, but also enhance the stability of the tooling. When the urea tank to be installed does not have this requirement, the bolted structure design can directly disassemble the top beam plate 4. The top beam plate 4 is provided with a flange 41 to increase the strength of the top beam plate 4 itself.

[0027] Referring to Figure 5 , the embodiment further provides a plurality of rows of auxiliary mounting holes on the vertical plate 2, and each row of auxiliary mounting holes includes a plurality of independent unit holes. When the plurality of groups of mounting holes provided on the vertical plate 2 cannot meet the installation requirements of the urea tank, the auxiliary mounting holes on the vertical plate 2 can be used for installation. Specifically, a transition plate 5 can be bolted on the vertical plate 2 in advance by using the auxiliary mounting holes to compensate for the deficiency of the urea tank installation by using the transition plate 5.

[0028] Further, the materials of the bottom plate 1, the side plate 3 and the vertical plate 2 in the embodiment are all aluminum alloy, the bottom plate 1 is a hole plate, the thickness of the bottom plate 1 is 20 mm, the thickness of the side plate 3 is 25 mm, and the thickness of the vertical plate 2 is 30 mm.

[0029] As can be known from the above, the bottom plate 1 and the vertical plate 2 are both provided with the lightening holes, so as to reduce the weight of the tool, and realize the lightweight design; the side plates 3 are arranged on the two sides of the vertical plate 2, so as to increase the bearing capacity of the vertical plate 2, and guarantee the stability of the working structure; the structure design of the upper narrow and lower wide of the side plate 3 guarantees the supporting strength, avoids the interference with the urea tank arranged on the vertical plate 2, the design of the bottom extension section 31 of the side plate 3 can guarantee the stability of the whole tool, the vertical plate 2 is not easy to be bent and deformed to the side where the urea tank is located. The multiple groups of mounting holes arranged on the vertical plate 2 can meet the installation requirements of multiple specifications of urea tanks. The tool has the advantages of light weight, stable structure and strong universality, since the tool is light in weight, the load of the vibration experiment equipment can be reduced, the equipment maintenance period is prolonged, and the equipment cost is saved.

[0030] The above merely describes a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A multifunctional tooling for a vibration table, characterized in that, The utility model relates to a light-weighted aluminum alloy frame, comprising: a bottom plate (1), and a vertical plate (2) and a side plate (3) mounted on the bottom plate (1); the bottom plate (1) is provided with a lightening hole, the bottom plate (1) comprises a front side area on one side of the vertical plate (2) and a rear side area on the other side of the vertical plate (2), and the area of the front side area is greater than the area of the rear side area; two side plates (3) are provided and oppositely arranged on both sides of the vertical plate (2); the side plate (3) has a structure of being narrow at the top and wide at the bottom, and the bottom of the side plate (3) extends to one side to form an extension section (31), and the extension section (31) is fixed in the front side area; the vertical plate (2) is fixed with the side plate (3) on the corresponding side on both sides, and the vertical plate (2) is provided with a lightening hole and a plurality of groups of mounting holes, each group of mounting holes comprises a plurality of independent unit holes.

2. The multi-functional tooling for a vibration bench according to claim 1, wherein Further comprising a top beam plate (4), the top beam plate (4) is located in the front side area and oppositely arranged at the top end of the vertical plate (2), and a spacing is reserved between the top beam plate (4) and the vertical plate (2); the top beam plate (4) is provided with a mounting hole, the two ends of the top beam plate (4) are bolted with the side plates (3) on both sides respectively, and the middle part of the top beam plate (4) is bolted with the vertical plate (2).

3. The multi-functional tooling for a vibration bench according to claim 2, wherein The top beam plate (4) is provided with a flange (41).

4. The multi-functional tooling for a vibration bench according to claim 1, wherein The vertical plate (2) is further provided with a plurality of rows of auxiliary mounting holes, each row of auxiliary mounting holes comprises a plurality of independent unit holes.

5. The multi-functional tooling for a vibration table according to claim 1, wherein Further comprising a transition plate (5), the transition plate (5) is bolted on the vertical plate (2), and the transition plate (5) is provided with an assembly hole.

6. The multi-functional tooling for a vibration bench according to claim 1, wherein The bottom plate (1) is a hole plate.

7. The multifunctional tooling for a vibration table according to any one of claims 1 to 6, characterized in that, The materials of the bottom plate (1), the side plate (3) and the vertical plate (2) are all aluminum alloy.