Visual inspection device for household air conditioner accessory production

Abstract

The utility model relates to the technical field of air conditioner accessory detection, in particular to a visual detection device for household air conditioner accessory production. Comprising a conveyor, the two sides of a bottom plate of the conveyor are each provided with a supporting base, an annular guide rail is arranged between the two supporting bases, at least three sliding blocks are arranged on the annular guide rail in a sliding mode, moving frames are arranged on the sliding blocks in a penetrating and sliding mode, and the lower ends of the moving frames are provided with visual detection cameras used for detecting the air conditioner accessories. The two sides of the sliding block are each provided with a hinge seat, and clamping plates are arranged on the hinge seats in a hinged mode. According to the utility model, the position of the visual inspection camera can be freely adjusted through the sliding of the sliding block on the annular guide rail, so that the detection requirements of different accessories are met; and meanwhile, through the cooperation of the movable frame and the sliding block, the extension length of the camera can be adjusted, so that the detection range is wider.

Description

TECHNICAL FIELD

[0001] The utility model relates to air conditioner accessory detection technical field especially, it relates to a visual inspection device for household air conditioner accessory production. BACKGROUND

[0002] Household air conditioner accessory refers to all kinds of parts needed for installing, maintaining or repairing household air conditioner system, wherein, in the visual inspection process of air conditioner accessory, it is crucial to ensure quality, safety and functionality, for the visual inspection of air conditioner accessory, visual inspection technology is usually used to find and solve possible problems in time, thereby improving the comprehensive performance of products and user satisfaction.

[0003] However, in actual operation, since air conditioner accessories have various different sizes and shapes, in order to ensure that every detail can be clearly captured, the visual inspection equipment needs to check the accessories from multiple angles. The existing detection method usually relies on fixed-position cameras, which makes it difficult to adjust the distance between the parts and the camera to achieve the best shooting range and focus, and at the same time, this fixed design also limits the flexibility and response speed of the detection process, which is not conducive to quickly adapting to the detection needs of different parts.

[0004] Therefore, in view of the above problems, it is urgent to provide a visual inspection device for household air conditioner accessory production which can flexibly adjust the detection angle and position. SUMMARY

[0005] In order to overcome the shortcomings existing in the prior art, the utility model provides a visual inspection device for household air conditioner accessory production which can flexibly adjust the detection angle and position.

[0006] The technical scheme is: a visual inspection device for household air conditioner accessory production, comprising a conveyor, a support seat, an annular guide rail, a sliding block, a hinged seat, a moving frame, a visual inspection camera, a clamping plate and a torsion spring, the bottom plate of the conveyor is provided with a support seat on both sides, an annular guide rail is arranged between the two support seats, at least three sliding blocks are slidably arranged on the annular guide rail, a moving frame is slidably arranged on each sliding block, a visual inspection camera for detecting air conditioner accessories is arranged at the lower end of the moving frame, a hinged seat is arranged on each side of the sliding block, a clamping plate is hingedly arranged on each hinged seat, a torsion spring is arranged between the clamping plate and the corresponding hinged seat, and a plug hole for inserting and cooperating with the clamping plate on the same side is arranged on both sides of the moving frame symmetrically and at intervals, so as to fix the position of the moving frame and the sliding block.

[0007] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0008] Further, the side of the chimeric plate facing the support base is in a convex state, so as to be matched with the abutting groove.

[0009] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0010] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0011] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0012] Further, the rear end of the side plate on the two sides is designed to be inclined outward, so that the middle part of the side plate on the two sides is formed into a gradually changing structure with a rear wide and a front narrow.

[0013] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0014] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0015] Further, the chimeric plate is provided on both sides of the bottom plate of the conveyor, and two chimeric plates in the same group are arranged in front of and behind each other, and the two sides of the support base are provided with grooves matched with the chimeric plates on the same side, so that the support base can be slidably arranged between the two chimeric plates on the same side.

[0016] The beneficial effects of the present application are as follows: 1. The sliding block can freely adjust the position of the visual detection camera on the ring-shaped guide rail, thereby meeting the detection requirements of different accessories; at the same time, the extension length of the camera can be adjusted through the cooperation of the moving frame and the sliding block, so that the detection range is wider.

[0017] 2. The insertion and cooperation between the clamping plate and the moving frame ensure that the moving frame and the visual detection camera can be stably maintained at the required position after adjustment, and displacement caused by vibration or other external forces is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional structure schematic diagram of the present application.

[0019] Figure 2 It is the three-dimensional structure schematic view of the parts such as annular guide rail, moving frame and visual detection camera of the utility model.

[0020] Figure 3 It is the three-dimensional structure schematic view of the parts such as sliding block, clamping plate and torsion spring of the utility model.

[0021] Figure 4 It is the three-dimensional structure schematic view of the parts such as sliding rod, connecting plate and elastic piece of the utility model.

[0022] Figure 5 It is the three-dimensional structure schematic view of the parts such as guide plate, push plate and side plate of the utility model.

[0023] Part name and serial number in drawing: 1, conveyor, 101, partition strip, 2, support seat, 21, recess, 3, annular guide rail, 31, limiting plate, 4, sliding block, 41, hinged seat, 5, moving frame, 51, insertion hole, 6, visual detection camera, 7, clamping plate, 8, torsion spring, 9, embedded plate, 10, sliding rod, 11, connecting plate, 12, elastic piece, 13, clamping block, 14, guide plate, 15, push plate, 16, side plate, 17, bolt. DETAILED DESCRIPTION

[0024] The technical scheme of the utility model will be further described below in combination with the drawings.

[0025] Embodiment: a kind of visual detection device for household air conditioner accessory production, such as Figures 1-4As shown, including conveyor 1, support seat 2, annular guide rail 3, sliding block 4, hinged seat 41, moving frame 5, visual inspection camera 6, clamping plate 7 and torsion spring 8, conveyor 1 as the base of the whole system, responsible for transporting the air conditioner parts to be detected from the rear side station to the front side station, the bottom plate of the conveyor 1 is provided with a support seat 2 on the left and right sides, respectively, and an annular guide rail 3 is arranged between the two support seats 2, three sliding blocks 4 are arranged on the annular guide rail 3 in a spaced manner, and the moving frame 5 is arranged on the sliding block 4 in a penetrating and sliding manner, the moving frame 5 can extend or retract on the corresponding sliding block 4, and the lower end of the moving frame 5 is provided with a visual inspection camera 6 for visual inspection of air conditioner parts, the visual inspection camera 6 is used for shooting the image of the air conditioner parts, and then the images are transmitted to the computer system for analysis to determine whether the parts meet the quality standards, through the cooperation of the above operation, the visual inspection camera 6 is driven by the moving frame 5 to adjust the position, from which the visual inspection camera 6 can cooperate with the sliding block 4 to slide on the annular guide rail 3, and the moving frame 5 can slide on the sliding block 4, so that the visual inspection camera 6 can be adjusted in multiple ways, thereby improving the position flexibility and completeness, so that the visual inspection camera 6 can more comprehensively check the air conditioner parts, thereby ensuring the product quality control, the left and right sides of the sliding block 4 are also provided with a hinged seat 41, the clamping plate 7 is hingedly arranged on the hinged seat 41, and the torsion spring 8 is arranged between the clamping plate 7 and the corresponding hinged seat 41, the left and right sides of the moving frame 5 are symmetrically arranged and spaced apart, and the insertion hole 51 matched with the same side clamping plate 7 is arranged, so as to fix the position of the moving frame 5 and the sliding block 4, thereby effectively locking and stabilizing the adjusted position, ensuring the stability of the visual inspection camera 6 during operation.

[0026] As Figure 1 and Figure 4 Also shown, including embedded plate 9, the bottom plate of the conveyor 1 is provided with a group of embedded plates 9 on both sides, the two embedded plates 9 of the same group are arranged in front of and behind each other, and the two sides of the support seat 2 are provided with recesses 21 matched with the same side embedded plate 9, so that the support seat 2 can be slidably embedded between the two embedded plates 9 on the same side, and the side of the embedded plate 9 facing the support seat 2 is in a protruding state, so as to adapt to the abutting recess 21, in combination with the above, the embedded plate 9 can effectively help the support seat 2 to be accurately installed at the predetermined position, and the position of the support seat 2 can also be adjusted through sliding operation, thereby ensuring the accuracy of the assembly position.

[0027] As Figure 4As shown, the support seat 2 is provided with a plurality of slide rods 10 on the front and rear sides, and a connecting plate 11 is arranged between two slide rods 10 of the same group, and a clamping block 13 is arranged on the connecting plate 11 and matched with the clamping plate 9 on the same side, so as to lock the position between the support seat 2 and the clamping plate 9 through the clamping block 13, and ensure that the position will not be displaced due to external force.

[0028] As shown in Figure 4 , the slide rod 10 and the corresponding support seat 2 are provided with an elastic member 12, and in the embodiment, the elastic member 12 is a spring.

[0029] As shown in Figure 1 and Figure 5 , the conveyor 1 is provided with a guide plate 14 on both sides, the guide plate 14 is provided with a push plate 15 penetrating and sliding, and the side plate 16 is arranged on the end of the two push plates 15 close to each other, and the side plates 16 on both sides are matched to transport and limit the air conditioner accessories in transportation, the above-mentioned components constitute an adjustable channel to guide and limit the position of the air conditioner accessories on the conveyor, and ensure that the air conditioner accessories enter the visual detection area in the correct posture, and the rear end of the side plates 16 on both sides is designed to be inclined outward, so that the middle part of the side plates 16 on both sides is spaced to form a gradually changing structure of wide back and narrow front, and the design of the side plates 16 can help to smoothly handle the accessory transportation.

[0030] As shown in Figure 5 , the guide plate 14 is provided with a threaded bolt 17 penetrating and threaded for abutting and fixing the position of the push plate 15 on the same side.

[0031] As shown in Figure 1 , the conveyor 1 is provided with a plurality of spacing strips 101 on the conveying belt for separating the air conditioner accessories in transportation, so as to ensure that each accessory is in the visual detection area one by one.

[0032] As shown in Figure 2 , the ring guide rail 3 is provided with a limiting plate 31 for separating the sliding area of each sliding block 4, so as to define the activity range of each sliding block 4 and avoid mutual collision or interference.

[0033] When the device needs to be used, the air conditioner accessories to be detected are placed on the conveying belt of the conveyor 1 one by one, and at the same time, each accessory is segmented by the partition strip 101 during transportation, and at the same time, the staff can push the push plates 15 on both sides to slide on the corresponding guide plates 14, thereby driving the side plates 16 on both sides to operate synchronously, and when the interval between the two is adjusted, the number and speed of the entering accessories are controlled, and then by turning the bolts 17, the side plates 16 on both sides are fixed in position by abutting against the corresponding push plates 15, and then with the transportation, the accessories are transported one by one from back to front under the ring-shaped guide rail 3, and each visual detection camera 6 in different directions performs multi-directional shooting detection on the accessories, thereby ensuring the completeness and comprehensiveness of the detection, and at the same time, due to the differences in shape or size of some accessories, the staff can adjust the position of the visual detection camera 6 as needed, by turning the clamping plates 7 on both sides of the visual detection camera 6, the clamping plates 7 on both sides are rotated on the corresponding hinge seats 41, the torsion springs 8 are deformed, and then the clamping plates 7 are separated from the insertion holes 51 on the moving frame 5, so that the moving frame 5 can slide on the corresponding sliding blocks 4, thereby adjusting the extension length of the visual detection camera 6 by sliding the moving frame 5, and when the extension position of the visual detection camera 6 is completed, the clamping plates 7 on both sides can be released, and under the action of the torsion springs 8, the clamping plates 7 are reset and rotated on the hinge seats 41, and then the clamping plates 7 pass through the sliding blocks 4 and are embedded in the corresponding insertion holes 51, so as to fix the position between the sliding blocks 4 and the moving frame 5, and then the staff can push the sliding blocks 4 on the ring-shaped guide rail 3, thereby driving the overall angle and position of the visual detection camera 6, so as to adaptively adjust the visual detection camera 6 for different accessories, so that the visual detection camera 6 can more comprehensively realize visual detection; after the overall detection is completed, the subsequent cleaning work can be started, by pulling the connecting plate 11, thereby driving the sliding rod 10 to slide on the corresponding support seat 2, the elastic member 12 is deformed, and then the clamping block 13 is separated from the corresponding embedded plate 9, and then the support seat 2 is pushed to slide on the embedded plate 9, and the ring-shaped guide rail 3 and the components thereon are taken out together for subsequent processing, thereby effectively protecting the precision instruments.

[0034] Those skilled in the art should understand that the above embodiments do not limit the utility model in any form, and any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the utility model.

Claims

1. A visual inspection device for the production of household air conditioner fittings, comprising a conveyor (1), characterized in that, Still including support seat (2), ring guide rail (3), sliding block (4), hinged seat (41), moving frame (5), visual detection camera (6), clamping plate (7) and torsion spring (8), the bottom plate of the conveyor (1) is respectively provided with a support seat (2) on both sides, a ring guide rail (3) is arranged between the two support seats (2), at least three sliding blocks (4) are arranged on the ring guide rail (3) in sliding mode, the moving frame (5) is arranged in penetrating and sliding mode on the sliding block (4), the lower end of the moving frame (5) is provided with a visual detection camera (6) for detecting air conditioner accessories, the two sides of the sliding block (4) are respectively provided with a hinged seat (41), the clamping plate (7) is arranged in hinged mode on the hinged seat (41), the torsion spring (8) is arranged between the clamping plate (7) and the corresponding hinged seat (41), the moving frame (5) is provided with a plug hole (51) on both sides, which is symmetrical and spaced apart, and is matched with the clamping plate (7) on the same side, so as to fix the position of the moving frame (5) and the sliding block (4).

2. The visual inspection device for producing a home air conditioner accessory according to claim 1, wherein Still including the embedded plate (9), the bottom plate of the conveyor (1) is respectively provided with a group of embedded plates (9) on both sides, two embedded plates (9) in the same group are arranged in front and back interval, and the two sides of the support seat (2) are provided with grooves (21) matched with the embedded plates (9) on the same side, so that the support seat (2) can be slidably embedded between the two embedded plates (9) on the same side.

3. The visual inspection device for producing a home air conditioner accessory according to claim 2, wherein The side of the embedded plate (9) facing the support seat (2) is in a convex state, so as to adapt to the abutting groove (21).

4. The visual inspection device for a home air conditioner component production according to claim 3, wherein Still including slide rod (10), connecting plate (11) and clamping block (13), a group of slide rods (10) are arranged in sliding mode on both sides of the support seat (2), a connecting plate (11) is arranged between two slide rods (10) in the same group, and a clamping block (13) matched with the embedded plate (9) on the same side is arranged on the connecting plate (11).

5. The visual inspection apparatus for a home air conditioner component production according to claim 4, wherein Still including elastic member (12), the slide rod (10) and the corresponding support seat (2) are provided with an elastic member (12) therebetween.

6. The visual inspection apparatus for a home air conditioner component production according to claim 5, wherein Still including guide plate (14), push plate (15) and side plate (16), the conveyor (1) is provided with a guide plate (14) on both sides, the push plate (15) is arranged in penetrating and sliding mode on the guide plate (14), the side plate (16) is arranged on one end of the two push plates (15) close to each other, and the two side plates (16) are matched to transport and limit the air conditioner accessories in transportation.

7. The visual inspection apparatus for a home air conditioner component production according to claim 6, wherein The rear end of the side plate (16) on both sides is designed to incline outward, so that the middle part of the side plate (16) on both sides is spaced to form a gradual change structure with the rear being wide and the front being narrow.

8. The visual inspection apparatus for producing a home air conditioner fitting according to claim 7, characterized by Still including bolt (17), the guide plate (14) is provided with a bolt (17) in penetrating and threaded mode for abutting and fixing the position of the push plate (15) on the same side.

9. The visual inspection apparatus for producing a home air conditioner accessory according to claim 8, wherein Still including separation strip (101), the conveyor (1) is provided with a separation strip (101) for separating the transportation of air conditioner accessories on the conveyor belt.

10. The visual inspection apparatus for producing a home air conditioning accessory according to claim 9, wherein Further comprising a limiting plate (31), the annular guide rail (3) is provided with limiting plates (31) at intervals for separating the sliding areas of the sliding blocks (4).

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