Testing device for motor production
By designing a turntable and fixing mechanism that automatically records the rotational speed, the problems of time-consuming and laborious motor speed measurement and inaccurate measurement caused by shaking are solved, thus achieving efficient and accurate motor speed measurement.
Patent Information
- Application Number
- CN202423211472.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, motor speed measurement is mostly done manually, which is time-consuming and labor-intensive, prone to human error, and the motor's vibration can lead to inaccurate measurements.
A testing device for motor production was designed. It uses a turntable and a raised structure in conjunction with a spring and a counter to automatically record the rotational speed. Combined with a fixing mechanism, the motor is stabilized to prevent shaking, thus achieving automated measurement.
This improves the efficiency and accuracy of motor speed measurement, reduces human error, and ensures the stability and reliability of measurement results.
Smart Images

Figure CN223727959U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor test technical field especially relates to a testing arrangement for motor production. BACKGROUND
[0002] As a power machine, the speed of a motor is one of the key indicators of its performance. During production, measuring the speed of a motor can ensure that its speed meets the design requirements and manufacturing standards, thereby ensuring the normal operation and performance stability of the motor. If the speed of a motor deviates from the standard value, it may result in insufficient output power, reduced efficiency, or abnormal vibration and noise, thereby affecting the service life and reliability of the motor.
[0003] During the production of a motor, measuring the speed helps to discover potential production problems in a timely manner. For example, when the speed of a motor is too low or too high, it may mean that there is some defect or error in the manufacturing process of the motor, such as rotor imbalance, bearing wear, or improper assembly, etc. By measuring the speed, these problems can be quickly located and appropriate measures can be taken to repair or adjust them, thereby avoiding the production of substandard products.
[0004] However, the prior art in measuring the speed of a motor mostly adopts manual operation, which is time-consuming and laborious, has low work efficiency, and is prone to inaccuracy in measuring the speed of a motor due to human error. Moreover, during the process of measuring the speed of a motor, the motor is prone to shaking, which results in inaccurate measurement results and affects the final test results. SUMMARY
[0005] To make up for the above shortcomings, the utility model provides a testing arrangement for motor production, aiming at improving the problem of inaccuracy in measuring the speed of a motor due to human error caused by the prior art in measuring the speed of a motor mostly adopting manual operation, which is time-consuming and laborious, has low work efficiency. Moreover, during the process of measuring the speed of a motor, the motor is prone to shaking, which results in inaccurate measurement results and affects the final test results.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides a kind of testing device for motor production, including bottom plate, motor is provided on the bottom plate, the output end of the motor is fixedly connected with carousel, the top end of the carousel is equipped with annular groove, and the annular groove is equipped with protrusion;The rear side of the bottom plate is fixedly connected with L-shaped plate, the front side top end of the L-shaped plate is fixedly connected with counter, the front side middle part of the L-shaped plate is fixedly connected with fixed plate, the fixed plate is slidably connected with sliding column, and the sliding column is below the counter;Spring is sleeved on the outside of the sliding column, and the bottom end of the sliding column is fixedly connected with top block;One end of the spring is fixedly connected with the fixed plate, and the other end of the spring is fixedly connected with the top block;The top block is in the annular groove, and the top block is matched with the protrusion.
[0008] In an embodiment of the utility model, the top block and the protrusion are both provided with arc surface.
[0009] In an embodiment of the utility model, the bottom plate is provided with fixing mechanism for fixing the motor, the fixing mechanism includes telescopic rod, the both sides of the bottom plate are fixedly connected with two telescopic rods respectively, the output end of each telescopic rod is fixedly connected with sliding rod, the sliding rod is fixedly connected with clamping block, the clamping block is slidably connected with the sliding rod on the bottom plate, the two clamping blocks are symmetrically arranged, and the motor is fixed in the two clamping blocks.
[0010] In an embodiment of the utility model, the inside of the sliding rod is provided with positioning hole, the positioning hole is slidably connected with positioning column, the top end of the positioning column is fixedly connected with fixed column, and the bottom plate is provided with bottom hole for inserting the positioning column.
[0011] In an embodiment of the utility model, the both ends of the fixed column are fixedly connected with anti-skid sleeve.
[0012] In an embodiment of the utility model, the clamping block is arc structure, and the inner wall of the clamping block is matched with the outer wall of the motor.
[0013] In an embodiment of the utility model, the top end of the carousel is fixedly connected with fixed disc, and the output end of the motor is fixedly connected with the carousel and the fixed disc.
[0014] In an embodiment of the utility model, the bottom end of the bottom plate is fixedly connected with sponge block.
[0015] In an embodiment of the utility model, the bottom end rear side of the bottom plate is fixedly connected with rubber block, and the plurality of rubber blocks are symmetrically arranged.
[0016] In an embodiment of the utility model, the bottom plate is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with the L-shaped plate.
[0017] The utility model has the advantages of the following:
[0018] 1. In the utility model, if the rotating speed of the motor is to be tested, the rotating disc is fixed on the output end of the motor, and then the motor is started, which drives the rotating disc to rotate, and the protrusions inside the annular groove also rotate with the rotating disc. When the protrusions pass the jacks, the jacks are lifted upward, and the jacks press the springs under the action of the fixed plate, so that the springs are deformed and generate elastic force. When the jacks are lifted upward, the sliding columns fixedly connected with the jacks move upward and touch the counter, and the counter records the number of collisions with the sliding columns. When the protrusions rotate away from the jacks, the jacks move downward into the annular groove under the action of the elastic force of the springs, and at this time, the sliding columns are away from the counter. Therefore, when the motor rotates one circle, the sliding columns touch the counter once, so that the number of rotations of the rotating disc within a certain time is calculated according to the number of collisions recorded by the counter, and the rotating speed of the motor can be calculated, that is, the measurement of the rotating speed of the motor can be realized, manual intervention is reduced, time and labor are saved, the working efficiency is high, and the problem of inaccurate measurement of the rotating speed of the motor caused by human error is avoided.
[0019] 2. In the utility model, when the two telescopic rods are extended, the two clamping blocks are driven to approach each other by the two sliding rods respectively, so that the two clamping blocks clamp and fix the motor, the motor is fixed firmly, the problem that the motor is prone to shaking during the measurement of the rotating speed of the motor is avoided, the accuracy of the measurement result is ensured, and the final test result of the motor is ensured. When the two telescopic rods are retracted, the two clamping blocks are driven to move away from each other by the two sliding rods respectively, so that the motor is loosened, and different motors can be replaced and tested conveniently. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The utility model provides a motor front side perspective drawing of testing device for motor production;
[0021] Figure 2 The utility model provides a rotating disc plan view of testing device for motor production;
[0022] Figure 3 The utility model provides a bottom plate side view of testing device for motor production;
[0023] Figure 4 The utility model provides a L-shaped plate local structure split drawing of testing device for motor production;
[0024] Figure 5 The utility model provides a clamping block local structure schematic view of testing device for motor production.
[0025] Legend:
[0026] 1, base plate; 2, fixing mechanism; 201, telescopic rod; 202, sliding rod; 203, positioning hole; 204, positioning column; 205, fixing column; 206, clamping block; 3, motor; 4, rotating disc; 5, annular groove; 6, top block; 7, spring; 8, sliding column; 9, fixed plate; 10, counter; 11, L-shaped plate; 12, fixed disc; 13, anti-skid sleeve; 14, connecting plate; 15, sponge block; 16, rubber block; 17, protrusion. DETAILED DESCRIPTION
[0027] In order to make the utility model realize the above-mentioned purpose, features and advantages and can be more obvious and easy to understand, the following combining with specific embodiment makes further detailed explanation to the utility model. Identical parts are indicated with identical reference numerals.
[0028] In the utility model, unless another explicit provision and limitation, the term "connect", "connection", "fixed" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integral; can be mechanical connection, also can be electrical connection; can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two elements of the interaction relationship. For the ordinary skilled in the art, the above-mentioned term in the utility model can be understood according to the specific meaning of the specific situation.
[0029] In the utility model, unless another explicit provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features is not direct contact but through the contact between them another feature. Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the first feature horizontal height is higher than the second feature. The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the first feature horizontal height is less than the second feature.
[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 And Figure 5The utility model provides a kind of testing device for motor production, including bottom plate 1, motor 3 is provided on bottom plate 1, the output end of motor 3 is fixedly connected with carousel 4, the top end of carousel 4 is equipped with annular groove 5, and annular groove 5 is provided with protrusion 17;The rear side of bottom plate 1 is fixedly connected with L-shaped plate 11, the front side top end of L-shaped plate 11 is fixedly connected with counter 10, the front side middle part of L-shaped plate 11 is fixedly connected with fixed plate 9, sliding column 8 is slidably connected in fixed plate 9, and sliding column 8 is below counter 10, spring 7 is equipped on the outside of sliding column 8, and the bottom end of sliding column 8 is fixedly connected with top block 6, one end of spring 7 is fixedly connected with fixed plate 9, the other end of spring 7 is fixedly connected with top block 6, and top block 6 is in annular groove 5, and top block 6 is adapted with protrusion 17.
[0031] In the embodiment, the rear side of bottom plate 1 is fixedly connected with L-shaped plate 11, to ensure the stability of structure. The front side top end of L-shaped plate 11 is fixedly connected with counter 10, and the counter 10 can accurately record the number of rotations of carousel 4. The sliding connection between fixed plate 9 and sliding column 8 enables the sliding column 8 to perform lifting movement in the fixed plate 9.
[0032] Further, the two sides of top block 6 and protrusion 17 are both provided with arc surfaces. Through this design, top block 6 is adapted with protrusion 17, and the arc surface on the side of protrusion 17 contacts the arc surface on the side of top block 6 during rotation, which can smoothly lift top block 6.
[0033] In some embodiments, a fixing mechanism 2 for fixing motor 3 is installed on bottom plate 1, the fixing mechanism 2 includes telescopic rod 201, the two sides of bottom plate 1 are fixedly connected with two telescopic rods 201 respectively, the output end of each telescopic rod 201 is fixedly connected with sliding rod 202, sliding rod 202 is fixedly connected with clamping block 206, clamping block 206 and sliding rod 202 are slidably connected on bottom plate 1, two clamping blocks 206 are symmetrically arranged, and motor 3 is fixed in two clamping blocks 206.
[0034] In the embodiment, the stability of the motor 3 during the test is ensured by the fixing mechanism 2. The two sides of the base plate 1 are fixedly connected with two telescopic rods 201 respectively, ensuring that the base plate 1 and the telescopic rods 201 can be stably connected. The output end of the telescopic rod 201 is fixedly connected with the sliding rod 202, so that the sliding rod 202 can move laterally under the drive of the telescopic rod 201. When the two telescopic rods 201 are extended, the two clamping blocks 206 are driven by the two sliding rods 202 respectively to move close to each other, so that the two clamping blocks 206 clamp and fix the motor 3, the fixing is firm, and the problem that the motor is prone to shaking during the motor speed measurement can be avoided, the accuracy of the measurement result is ensured, and the final test result of the motor is guaranteed. When the two telescopic rods 201 are retracted, the two clamping blocks 206 are driven by the two sliding rods 202 respectively to move away from each other, so as to release the motor 3, facilitating the replacement of different motors 3 for testing.
[0035] Further, the inside of the sliding rod 202 is provided with a positioning hole 203, and a positioning column 204 is slidably connected in the positioning hole 203. The top end of the positioning column 204 is fixedly connected with a fixing column 205, and the base plate 1 is provided with a bottom hole (not shown in the figure) for inserting the positioning column 204.
[0036] In the embodiment, the positioning column 204 can smoothly move in the positioning hole 203. When the two clamping blocks 206 clamp and fix the motor 3, the positioning hole 203 is aligned with the bottom hole provided in the base plate 1. At this time, the positioning column 204 is inserted into the positioning hole 203 and the bottom hole provided in the base plate 1, so as to realize the positioning of the sliding rod 202, and the clamping blocks 206 fixedly connected with the sliding rod 202 are fixed, thereby strengthening the fastening of the clamping blocks 206 on the motor 3, and further avoiding the problem that the motor 3 is prone to shaking during the motor speed measurement.
[0037] Further, the fixing column 205 is fixedly connected with an anti-skid sleeve 13 at both ends.
[0038] In the embodiment, the top end of the positioning column 204 is fixedly connected with the fixing column 205, which provides a reliable support point for subsequent use. The anti-skid sleeve 13 provides additional friction in actual use to prevent hand sliding and ensure the safety of operation.
[0039] Further, the clamping block 206 is of an arc structure, and the inner wall of the clamping block 206 is matched with the outer wall of the motor 3. The arc-shaped inner wall of the clamping block 206 contacts with the outer wall of the motor 3 to realize the stable clamping and fixing of the motor 3.
[0040] Optionally, the top end of the rotating disc 4 is fixedly connected with a fixing disc 12, and the output end of the motor 3 is fixedly connected with the rotating disc 4 and the fixing disc 12. The fixing disc 12 can further ensure the close connection between the output end of the motor 3 and the rotating disc 4.
[0041] Optionally, the bottom end of the bottom plate 1 is fixedly connected with sponge blocks 15 on both sides. The sponge blocks 15 serve as a buffer, thereby providing protection.
[0042] Optionally, the bottom end of the bottom plate 1 is fixedly connected with rubber blocks 16 on the rear side, and the rubber blocks 16 are symmetrically arranged. The rubber blocks 16 serve to buffer and dampen, thereby ensuring the stability of the structure.
[0043] Optionally, the bottom plate 1 is fixedly connected with a connecting plate 14, and the connecting plate 14 is fixedly connected with the L-shaped plate 11. The connecting plate 14 enables the stable connection between the bottom plate 1 and the L-shaped plate 11.
[0044] Working principle: If the rotating speed of the motor 3 is to be tested, the rotating disc 4 is fixed on the output end of the motor 3, and then the motor 3 is started. The motor 3 drives the rotating disc 4 to rotate. In the process of rotation, the protrusions 17 in the annular groove 5 also rotate. When the protrusions 17 pass the top block 6, the top block 6 is lifted upward, and the top block 6 extrudes the spring 7 under the action of the fixed plate 9, so that the spring 7 deforms and generates elastic force. When the top block 6 is lifted upward, the sliding column 8 fixedly connected with the top block 6 moves upward and touches the counter 10, and the counter 10 records the number of collisions with the sliding column 8. When the protrusions 17 rotate away from the top block 6, the top block 6 moves downward into the annular groove 5 under the action of the elastic force of the spring 7, and at this time, the sliding column 8 is away from the counter 10. Therefore, when the motor 3 rotates one round, the sliding column 8 touches the counter 10 once, so that the number of revolutions of the rotating disc 4 within a certain time can be calculated according to the number of collisions recorded by the counter 10, and the rotating speed of the motor 3 can be calculated, that is, the measurement of the rotating speed of the motor 3 can be realized, which reduces manual intervention, saves time and effort, has high working efficiency, and avoids the problem of inaccurate measurement of the rotating speed of the motor caused by human error.
[0045] Before measurement, the motor 3 needs to be fixed, so the telescopic rods 201 are started. When the two telescopic rods 201 are extended, the two clamping blocks 206 are brought close to each other through the two sliding rods 202, so that the two clamping blocks 206 clamp and fix the motor 3, which is firm and can avoid the problem that the motor easily shakes during the measurement of the rotating speed of the motor, thereby ensuring the accuracy of the measurement result and guaranteeing the final test result of the motor.
[0046] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.
[0047] The above embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that, for ordinary skilled persons in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application.
[0048] The principles and implementation manners of the present application are described by applying specific embodiments in this paper, and the above embodiment description is only used to help understand the method and core idea of the present application. It should be pointed out that, for ordinary skilled persons in the art, several improvements and modifications can be made without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. A testing device for motor production, characterized by: Including the bottom plate (1), the bottom plate (1) is provided with motor (3), the output end of motor (3) is fixedly connected with rotating disc (4), the top end of rotating disc (4) is provided with annular groove (5), the annular groove (5) is provided with protrusion (17); The rear side of the bottom plate (1) is fixedly connected with L-shaped plate (11), the front side top of L-shaped plate (11) is fixedly connected with counter (10), the front side middle part of L-shaped plate (11) is fixedly connected with fixed plate (9), the fixed plate (9) is slidably connected with sliding column (8), the sliding column (8) is below the counter (10), the outer side of the sliding column (8) is provided with spring (7), the bottom end of the sliding column (8) is fixedly connected with top block (6), one end of the spring (7) is fixedly connected with the fixed plate (9), the other end of the spring (7) is fixedly connected with the top block (6), the top block (6) is in the annular groove (5), the top block (6) is matched with the protrusion (17).
2. The testing device for motor production according to claim 1, characterized in that: The top block (6) and the both sides of the protrusion (17) are provided with arc surface.
3. The testing device for motor production according to claim 1, characterized in that: The bottom plate (1) is provided with a fixing mechanism (2) for fixing the motor (3), the fixing mechanism (2) comprises a telescopic rod (201), the both sides of the bottom plate (1) are fixedly connected with two telescopic rods (201) respectively, the output end of each telescopic rod (201) is fixedly connected with a sliding rod (202), the sliding rod (202) is fixedly connected with a clamping block (206), the clamping block (206) and the sliding rod (202) are slidably connected on the bottom plate (1), the two clamping blocks (206) are symmetrically arranged, and the motor (3) is fixed in the two clamping blocks (206).
4. The testing device for motor production according to claim 3, characterized in that: The inside of the sliding rod (202) is provided with a positioning hole (203), the positioning hole (203) is slidably connected with a positioning column (204), the top end of the positioning column (204) is fixedly connected with a fixed column (205), and the bottom plate (1) is provided with a bottom hole for inserting the positioning column (204).
5. The testing device for electric machine production according to claim 4, characterized in that: The both ends of the fixed column (205) are fixedly connected with anti-skid sleeves (13).
6. The testing device for motor production according to claim 3, characterized in that: The clamping block (206) is an arc structure, and the inner wall of the clamping block (206) is matched with the outer wall of the motor (3).
7. The testing device for motor production according to claim 1, characterized in that: The top end of the rotating disc (4) is fixedly connected with a fixed disc (12), and the output end of the motor (3) is fixedly connected with the rotating disc (4) and the fixed disc (12).
8. The testing device for motor production according to claim 1, characterized in that: The bottom end of the bottom plate (1) is fixedly connected with sponge blocks (15).
9. The testing device for motor production according to claim 1, characterized in that: The bottom end of the bottom plate (1) is fixedly connected with rubber blocks (16), and the rubber blocks (16) are symmetrically arranged.
10. The testing device for motor production according to claim 1, characterized in that: The bottom plate (1) is fixedly connected with a connecting plate (14), and the connecting plate (14) is fixedly connected with the L-shaped plate (11).