High-precision end face positioning mechanism for wire harness processing

Abstract

The utility model discloses a high-precision end face positioning mechanism for wire harness processing, which relates to the technical field of wire harness processing and positioning and comprises a support frame, a first slide rail is fixedly mounted at the top of the support frame, and an operating table is mounted on the first slide rail in a matched manner; an air cylinder is fixedly connected to one side of the operation table, a positioning mechanism is arranged on one side of an output shaft of the air cylinder, two first mechanical clamping jaws are arranged on one side of the positioning mechanism, and two second mechanical clamping jaws are arranged on one sides of the first mechanical clamping jaws. A wire harness supporting frame is arranged on one side of the second mechanical clamping jaw, and a vertical plate on one side of the wire harness supporting frame is fixedly connected with a correlation photoelectric part. According to the utility model, in the wire harness processing process, the wire harness is accurately positioned, clamped and fixed, and the precision in the wire harness processing process is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model discloses a high-precision end face positioning mechanism for harness processing in the technical field of harness positioning. BACKGROUND

[0002] The harness is a group of metal wires and cables, and is used for connecting signal transmission devices to transmit signals and power. The harness is generally composed of an insulating sheath, a terminal, a wire and the like. After production, the harness is cut for sale. During cutting, the harness needs to be positioned and fixed. Personnel use a positioning device to position and fix the harness for cutting.

[0003] Chinese patent No. CN219404027U discloses a harness processing positioning clamp, which comprises a fixed seat, a lower clamping plate and an upper clamping plate. The fixed seat is fixedly connected with a fixed frame on both sides of the top. The fixed frame is fixedly connected with the lower clamping plate on one side close to each other. The upper clamping plate is movably installed on the top of the lower clamping plate. The fixed frame inside the bottom of the upper clamping plate is fixedly connected with an electric push rod. The inner side of the upper clamping plate and the lower clamping plate is movably installed with a limiting ring. The top of the upper clamping plate and the bottom of the lower clamping plate are movably installed with a limiting frame. The upper clamping plate, the lower clamping plate, the limiting ring and the limiting frame can be used together to make the device applicable to harnesses of different sizes and diameters, reduce the limitations of the device, increase the application range of the device, and also can install multiple limiting rings of different clamping diameters in the inner part of the upper clamping plate and the lower clamping plate at the same time, so that the device can clamp multiple harnesses of different diameters at the same time, and increase the function of the device.

[0004] The upper clamping plate and the lower clamping plate of the harness processing positioning clamp in the above-mentioned patent are movably installed with a limiting ring on the inner side, and the top of the upper clamping plate and the bottom of the lower clamping plate are movably installed with a limiting frame. The upper clamping plate, the lower clamping plate, the limiting ring and the limiting frame are used together to position and clamp the harness. When the harness reaches the limiting ring and the limiting frame, the upper clamping plate and the lower clamping plate clamp and fix the harness. It cannot be guaranteed that the upper and lower clamping plates will not shake the harness during clamping, which may affect the positioning accuracy of the harness. UTILITY MODEL CONTENTS

[0005] The utility model discloses a high-precision end face positioning mechanism for harness processing, and the harness and the harness contact plate are contacted in the harness processing process, the harness contact plate is pushed to move back, simultaneously drives two copper blocks to contact and close, and the copper block closing generates control signal, and the control signal controls the solenoid valve on the pneumatic cylinder of first mechanical clamp jaw and second mechanical clamp jaw, the solenoid valve opens, the pneumatic cylinder on first mechanical clamp jaw and second mechanical clamp jaw closes, drives first mechanical clamp jaw and second mechanical clamp jaw to clamp and fix the harness, and the synchronous nature of positioning and clamping is realized, and the accurate positioning when processing the harness is effectively improved, to solve the technical problem proposed in the above background art.

[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] Including support frame, support frame top fixed installation has first sliding rail, and the first sliding rail is installed with operation table on cooperation, operation table one side fixed connection has pneumatic cylinder, and the output shaft one side of pneumatic cylinder is equipped with positioning mechanism, and positioning mechanism one side is equipped with two first mechanical clamp jaw, and first mechanical clamp jaw is fixedly connected with operation table, and the first mechanical clamp jaw one side is equipped with two second mechanical clamp jaw, and with operation table fixed connection, second mechanical clamp jaw one side is equipped with harness support frame, and the one side vertical board of harness support frame is fixedly connected with the pair of photoelectric.

[0008] As a further technical scheme of the utility model, the bottom of the positioning mechanism is provided with a second sliding rail, and the second sliding rail is fixedly connected with the operation table; the second sliding rail is installed with a second sliding block in cooperation, and the second sliding block is fixedly connected with the bottom plate of the positioning mechanism.

[0009] As a further technical scheme of the utility model, two copper blocks are arranged above the bottom plate of the positioning mechanism, and the copper blocks are fixedly connected with their fixed seats. A linear bearing is arranged in cooperation with the fixed seat of one of the copper blocks, and a guide rod is arranged in the linear bearing. The guide rod is slidingly connected with the linear bearing, and the two ends of the guide rod are fixedly connected with the fixed seat of the copper block and the harness contact plate. A spring is fixedly connected with the harness contact plate at the middle position of the guide rod, and the other end of the spring is fixedly connected with the vertical plate of the linear bearing arranged in cooperation with the positioning mechanism.

[0010] As a further technical scheme of the utility model, a groove is formed in one end of the pneumatic cylinder of the positioning mechanism bottom plate, and a floating joint is arranged in the groove. The floating joint is installed in cooperation with the output shaft of the pneumatic cylinder, and the floating joint is slidingly connected with the groove. A stop bolt is fixedly connected with the other side of the positioning mechanism bottom plate, and a buffer is arranged in the space position of the two first mechanical clamp jaws on one side of the stop bolt, and the buffer is fixedly connected with the operation table.

[0011] As a further technical scheme of the utility model, the support frame is internally fixedly connected with a rodless cylinder on one side, the rodless cylinder is fixedly connected with a guide rail on the surface, and the guide rail is cooperatively installed with a first sliding block, the first sliding block is provided with a cam follower on the top, the cam follower penetrates through the operation table and is rotationally connected with the operation table.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. In the wire harness processing process, the wire harness contacts the wire harness contact plate, the wire harness contact plate is pushed to move backward, two copper blocks are simultaneously contacted and closed, the copper block closing generates a control signal, the control signal controls the electromagnetic valve on the first mechanical jaw and the second mechanical jaw cylinder, after the electromagnetic valve is opened, the cylinder on the mechanical jaw is closed to drive the first mechanical jaw and the second mechanical jaw to clamp and fix the wire harness; the wire harness can be accurately positioned, and the accuracy of subsequent clamping and processing operation is ensured;

[0014] 2. The wire harness support frame provides support for the wire harness, prevents it from drooping or twisting, and the light emitting diode on the wire harness support frame can detect the position and state of the wire harness, realize automatic detection and control, and improve the work efficiency and accuracy;

[0015] 3. The setting of the floating joint can compensate the installation error between the cylinder output shaft and the positioning mechanism, ensure that the thrust of the cylinder can be smoothly transmitted to the positioning mechanism, the stop bolt can limit the movement range of the positioning mechanism, prevent it from moving excessively and damaging the equipment or affecting the working accuracy; at the same time, the cooperation of the second sliding rail and the second sliding block enables the positioning mechanism to move smoothly on the operation table, improves the flexibility and accuracy of positioning. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0017] Figure 2 It is the front view of the utility model Figure 1 .

[0018] Figure 3 It is another perspective three-dimensional structure schematic diagram of the utility model Figure 1 .

[0019] Figure 4 It is the top view of the utility model Figure 1 .

[0020] Figure 5 It is the local structure enlarged schematic diagram of the utility model Figure 3 .

[0021] Figure 6 It is the local structure enlarged schematic diagram of the utility modelFigure 1 Local structure enlarged schematic view of

[0022] Figure 7 The utility model discloses a Figure 1 Bottom perspective three-dimensional structure schematic view of

[0023] In the figure: 1 - support frame, 2 - operating table, 3 - cylinder, 4 - positioning mechanism, 5 - first mechanical clamp jaw, 6 - second mechanical clamp jaw, 7 - wire harness support frame;

[0024] 11 - first sliding rail, 12 - rodless cylinder, 121 guide rod;

[0025] 21 - buffer, 22 - second sliding rail, 23 - first sliding block, 231 - cam follower;

[0026] 31 - floating joint, 32 - stop bolt;

[0027] 41 - spring, 42 - copper block, 43 - second sliding block, 44 - wire harness contact plate. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Please refer to Figures 1-7 In the embodiments of the utility model, a high-precision end face positioning mechanism for wire harness processing includes support frame 1, the support frame 1 top fixed installation has first sliding rail 11, and the first sliding rail 11 is installed with operating table 2 in coordination on it;Operating table 2 one side is fixedly connected with cylinder 3, and the output shaft one side of cylinder 3 is equipped with positioning mechanism 4, and positioning mechanism 4 one side is equipped with two first mechanical clamp jaws 5, and first mechanical clamp jaw 5 is fixedly connected with operating table 2, and the first mechanical clamp jaw 5 one side is equipped with two second mechanical clamp jaws 6, and is fixedly connected with operating table 2;Second mechanical clamp jaw 6 one side is equipped with wire harness support frame 7, and wire harness support frame 7 one side vertical board is fixedly connected with opposite light emitting photoelectric 71.

[0030] The power source provided by the cylinder 3 drives the positioning mechanism 4 to accurately adjust the position, thereby accurately positioning the end face of the wire harness, and the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 jointly act on the wire harness to improve the stability and reliability of clamping, prevent the wire harness from moving or deforming during processing, and ensure the processing accuracy; the wire harness support 7 provides support for the wire harness to keep the wire harness in a stable position during processing, and the light emitting diode 71 can detect the position and state of the wire harness, and timely send a signal when the position of the wire harness changes or an abnormal situation occurs, so that the operator can adjust or take corresponding measures.

[0031] In the embodiment, the positioning mechanism 4 is provided with a second sliding rail 22 at the bottom, and the second sliding rail 22 is fixedly connected with the operation table 2; the second sliding rail 22 is provided with a second sliding block 43 in cooperation, and the second sliding block 43 is fixedly connected with the bottom plate of the positioning mechanism 4.

[0032] Through the cooperation of the second sliding rail 22 and the second sliding block 43, the positioning mechanism 4 can move back and forth on the operation table 2, and the positioning mechanism 4 can be ensured to accurately contact the end face of the wire harness, thereby achieving high-precision positioning.

[0033] In the embodiment, two copper blocks 42 are provided above the bottom plate of the positioning mechanism 4, and the copper blocks 42 are fixedly connected with their fixed seats. The fixed seat of one of the copper blocks 42 is provided with a linear bearing in cooperation, and a guide rod is arranged inside the linear bearing and is in sliding connection with the linear bearing. The guide rod is fixedly connected with the fixed seat of the copper block 42 and the wire harness contact plate 44 at both ends. The wire harness contact plate 44 is fixedly connected with a spring 41 at the middle position of the guide rod, and the other end of the spring 41 is fixedly connected with a vertical plate of the linear bearing provided on the positioning mechanism 4.

[0034] During the processing of the wire harness, the wire harness contacts the wire harness contact plate 44, which drives the wire harness contact plate 44 to move backward, and simultaneously drives the two copper blocks 42 to contact and close. The copper blocks 42 generate a control signal when they close, and the control signal controls the electromagnetic valve on the cylinder of the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6. When the electromagnetic valve is opened, the cylinder of the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 is closed, thereby driving the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 to clamp and fix the wire harness. The guide rod and the linear bearing have high cooperation precision to ensure that the guide rod does not jam or shake during sliding. The spring 41 provides a certain elastic force for the wire harness contact plate 44, which has a buffering effect and reduces the impact force on the wire harness.

[0035] In the embodiment, the bottom plate of the positioning mechanism 4 is provided with a groove at one end of the air cylinder 3, and a floating joint 31 is arranged in the groove. The floating joint 31 is matched with the output shaft of the air cylinder 3 and is installed in a sliding manner in the groove. The other side of the bottom plate of the positioning mechanism 4 is fixedly connected with a stop bolt 32. The stop bolt 32 is provided with two first mechanical clamps 5 at the space position on one side, and is fixedly connected with the operation table 2.

[0036] By adopting the above technical scheme, the floating joint 31 is matched with the output shaft of the air cylinder 3 and is installed in a sliding manner in the groove of the bottom plate of the positioning mechanism 4. The air cylinder 3 and the positioning mechanism 4 are connected, and the power of the air cylinder 3 is transmitted to the positioning mechanism 4. Since the floating joint 3 can slide within a certain range of the groove, the installation error and angle deviation between the output shaft of the air cylinder 3 and the positioning mechanism 4 can be compensated. The pushing force of the air cylinder 3 can be more smoothly transmitted to the positioning mechanism 4, and the uneven stress and jam caused by inaccurate installation can be avoided. In the working process, the action of the air cylinder 3 can generate vibration and impact. The existence of the floating joint 3 can absorb part of the vibration and impact energy, and reduce the influence on the positioning mechanism 4. The stop bolt 32 and the buffer 21 can prevent the positioning mechanism 4 from moving excessively under the pushing of the air cylinder 3, avoid collision with other components or exceed the designed working range, and provide a certain buffer force when the positioning mechanism 4 moves to the limit position, thereby reducing the impact force between the positioning mechanism 4 and the operation table or other components.

[0037] In the embodiment, the support frame 1 is fixedly connected with a rodless cylinder 12 at one side inside. The surface of the rodless cylinder 12 is fixedly connected with a guide rail 121. The first sliding block 23 is matched and installed on the guide rail 121. The top of the first sliding block 23 is provided with a cam follower 231. The cam follower 231 penetrates through the operation table 2 and is rotationally connected with the operation table 2.

[0038] By adopting the above technical scheme, the rodless cylinder 12 can greatly save the installation space and has high moving precision. The rodless cylinder 12 has strong load capacity and can provide stable support for the operation table 2 and other structures, thereby ensuring the reliability of the equipment in the working process. The first sliding block 23 is matched and installed with the guide rail 121, thereby ensuring that the first sliding block 23 can move stably along the predetermined track under the driving of the rodless cylinder 12. The cam follower 231 can make the first sliding block 23 run more stably, reduce vibration, and greatly reduce friction and wear, which is helpful to prolong the service life of the equipment.

[0039] The working principle of the utility model is: the wire harness contacts the wire harness contact plate 44 in the wire harness processing process, pushes the wire harness contact plate 44 to move back, simultaneously drives two copper blocks 42 to contact and close, the copper block 42 closing generates a control signal, the control signal controls the electromagnetic valve on the air cylinder of the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6, the electromagnetic valve opens, the air cylinder on the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 closes, and further drives the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 to clamp and fix the wire harness; the cooperation precision of the guide rod and the linear bearing is high, so as to ensure that the guide rod does not appear to jam or shake in the sliding process; the setting of the spring 41 provides a certain elastic force for the wire harness contact plate 44, plays a buffering role, and reduces the impact force on the wire harness;

[0040] The setting of the air cylinder 3 provides a power source, pushes the positioning mechanism 4 to carry out accurate position adjustment, realizes accurate positioning to the wire harness end face, the first mechanical clamp jaw 5 and the second mechanical clamp jaw 6 jointly act, simultaneously clamp the wire harness, improves the stability and reliability of clamping, prevents the wire harness from moving or deforming in the processing process, and ensures the processing precision; the wire harness support frame 7 provides support for the wire harness, makes the wire harness maintain a stable position in the processing process, and the setting of the light emitting diode 71 can detect the position and state of the wire harness, when the position of the wire harness changes or abnormal conditions appear, a signal can be sent in time, so that the operator carries out adjustment or takes corresponding measures;

[0041] The floating joint 31 is installed in cooperation with the output shaft of the air cylinder 3, is slidably connected in the groove of the bottom plate of the positioning mechanism 4, connects the air cylinder 3 and the positioning mechanism 4, and transmits the power of the air cylinder 3 to the positioning mechanism 4; since the floating joint 3 can slide within a certain range of the groove, the installation error, angle deviation and other problems possibly existing between the output shaft of the air cylinder 3 and the positioning mechanism 4 can be compensated, so that the thrust of the air cylinder 3 can be more stably transmitted to the positioning mechanism 4, the uneven stress, jam and other conditions caused by inaccurate installation are avoided, and simultaneously in the working process, the action of the air cylinder 3 can generate vibration and impact, the existence of the floating joint 3 can absorb part of the vibration and impact energy, reduces the influence on the positioning mechanism 4; the setting of the stop bolt 32 and the bumper 21 can prevent the positioning mechanism 4 from moving excessively under the pushing of the air cylinder 3, avoid collision with other components or exceed the designed working range, can provide a certain buffer force when the positioning mechanism 4 moves close to the limit position, and reduces the impact force between the positioning mechanism 4 and the operation table or other components;

[0042] The arrangement of the rodless air cylinder 12 can greatly save the installation space, has higher moving precision, and has strong load capacity, so as to provide stable support for the operation table 2 and other structures and ensure the reliability of the equipment in the working process; the first sliding block 23 is cooperatively installed with the guide rail 121, so as to ensure that the first sliding block 23 can stably move along the predetermined track under the driving of the rodless air cylinder 12; the cam follower 231 can make the first sliding block 23 move more stably, reduce vibration, greatly reduce friction and wear, and help prolong the service life of the equipment.

[0043] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.

[0044] In addition, it should be understood that although the present application is described in the specification in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and the skilled person should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that can be understood by the skilled person.

Claims

1. A high-precision end face positioning mechanism for harness processing, characterized by: Including support frame, first slide rail is installed on the top of fixed mounting, and the first slide rail is matched and installed with operation table; One side of the operation table is fixedly connected with the air cylinder, and the output shaft of the air cylinder is provided with a positioning mechanism; One side of the positioning mechanism is provided with two first mechanical clamps, and the first mechanical clamps are fixedly connected with the operation table; One side of the first mechanical clamp is provided with two second mechanical clamps, and the first mechanical clamp is fixedly connected with the operation table; One side of the second mechanical clamp is provided with a wire harness support frame, and the wire harness support frame is fixedly connected with a pair of light emitting diodes on the side of the vertical plate.

2. The high-precision end face positioning mechanism for harness processing according to claim 1, characterized in that: The bottom of the positioning mechanism is provided with a second slide rail, and the second slide rail is fixedly connected with the operation table; The second slide rail is matched and installed with a second sliding block, and the second sliding block is fixedly connected with the bottom plate of the positioning mechanism.

3. The high-precision end face positioning mechanism for harness processing according to claim 1, characterized in that: The bottom plate of the positioning mechanism is provided with two copper blocks, and the copper blocks are fixedly connected with the fixed seats, and the fixed seat of one of the copper blocks is matched and installed with a linear bearing, and the linear bearing is provided with a guide rod inside, and the guide rod is slidably connected with the linear bearing inside, and the both ends of the guide rod are fixedly connected with the fixed seat of the copper block and the wire harness contact plate; The wire harness contact plate is fixedly connected with a spring at the middle position of the guide rod, and the other end of the spring is fixedly connected with the vertical plate of the linear bearing matched and installed on the positioning mechanism.

4. The high-precision end face positioning mechanism for harness processing according to claim 1, characterized by: The bottom plate of the positioning mechanism is provided with a groove at one end of the air cylinder, and the groove is provided with a floating joint, and the floating joint is matched and installed with the output shaft of the air cylinder, and the floating joint is slidably connected with the groove; The other side of the bottom plate of the positioning mechanism is fixedly connected with a stop bolt, and the stop bolt is provided with a buffer in the space position of the two first mechanical clamps on one side, and the stop bolt is fixedly connected with the operation table.

5. The high-precision end face positioning mechanism for harness processing according to claim 1, characterized by: One side of the inside of the support frame is fixedly connected with a rodless air cylinder, and the surface of the rodless air cylinder is fixedly connected with a guide rail, and the guide rail is matched and installed with a first sliding block, and the top of the first sliding block is provided with a cam follower, and the cam follower penetrates through the operation table and is rotatably connected with the operation table.

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