Conductive slip ring suitable for household appliances

By welding multi-core cables to conductive rings and injection molding insulators, combined with precious metal alloy materials and PCB board capacitors, the problems of signal instability and high current carrying capacity of conductive slip rings in household appliances are solved, achieving efficient signal transmission and current stability.

CN223729178UActive Publication Date: 2025-12-26SHENZHEN JINPAT ELECTRONICS
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Patent Information

Application Number
CN202422755166.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-12-26
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The single-brush contact structure of existing conductive slip rings in household appliances has problems such as unstable signal transmission and inability to withstand large currents.

Method used

Multi-core cables are welded to conductive rings and then injection-molded to encapsulate the insulator. Precious metal alloy brushes and brush arrays are used, and capacitors are welded onto the PCB board to stabilize current and reduce voltage.

Benefits of technology

It achieves stable signal transmission and high current carrying capacity under high pull-out force conditions, reduces voltage fluctuations, and improves signal quality and anti-interference capability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of conductive slip rings, and provides a conductive slip ring applicable to household appliances, which comprises a rotor part and a stator part, and is characterized in that the rotor part comprises an insulator, a conductive ring is fixed on the insulator, a multi-core cable is fixed at one end of the insulator, and the multi-core cable is electrically connected with the conductive ring; the stator part comprises a cap sleeve, a shell is fixed in the cap sleeve, and a PCB is fixed in the shell; a conducting ring is arranged on the PCB, a row brush is fixed on the PCB, the row brush is formed by arranging a plurality of brush wires in a row, the row brush is in contact with the conducting ring, and a bundle brush is fixed on the PCB. The multi-core cable is integrally formed by injection molding, and a tail sleeve-free design is adopted, so that the tension is ensured, and the efficiency is higher; when the household appliance works continuously with relatively high drawing force, the row brush is formed by arranging a plurality of brush wires into a straight line, so that the contact between the row brush and the conducting ring is more uniform, and the current overload is higher; the bundle brush is in multi-point contact with the conductive ring groove, so that no transient interruption is ensured, and stability is higher.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of conductive slip ring, especially suitable for household electrical appliances's conductive slip ring. BACKGROUND

[0002] Household electrical appliances with modern communication technology and intelligent technology into traditional household appliances, make it have intelligent characteristics, and can become the terminal of network information transmission. Make household electrical appliances not only retain the control and operation function of traditional household appliances, but also increase the ability of automatic sensing of household appliance running state and safety performance.

[0003] Household electrical appliances with modern communication technology and intelligent control technology into traditional household appliances, the performance of the product is continuously improved, the function is increasingly rich, meets the pursuit of high quality life of consumer. At the same time, along with the understanding and acceptance degree of consumer to the home life is unceasingly improved. In the process of household electrical appliances design, transmission of large current, multi-angle rotary transmission signal loss, wire pullout force does not reach the standard, the connection of line exists the risk of entanglement. In the installation of household electrical appliances conductive slip ring solves the problem of rotating conductive, solves the problem of line entanglement, transmission performance is stable.

[0004] The existing household electrical appliances conductive slip ring adopts single core wire connection, and the pullout force does not reach the standard, and the single brush contact structure exists the problems of unstable transmission signal and unable to withstand large current. UTILITY MODEL CONTENTS

[0005] The utility model discloses a conductive slip ring suitable for household electrical appliances, which aims to solve the problems of unstable transmission signal and unable to withstand large current of the existing single brush contact structure.

[0006] The utility model discloses a conductive slip ring suitable for household electrical appliances, which aims to solve the problems of unstable transmission signal and unable to withstand large current of the existing single brush contact structure.

[0007] Further technical solutions, the conductive ring is welded with the multicore cable, and the conductive ring and the multicore cable are wrapped with an insulator by injection molding.

[0008] Further technical solutions, the bundle brush and the row brush are made of noble metal alloy material.

[0009] Further technical solutions, the PCB board is welded with a capacitor.

[0010] Compared with the prior art, the utility model has the advantages of:

[0011] The conductive slip ring provided by the utility model is suitable for household appliances, and the multi-core cable is integrally injection molded without a tail cover design, so that the tensile force is ensured and the efficiency is higher; in the case of high and continuous pulling force of the household appliance, the multiple brush wires of the row brush are arranged in a straight line, and the contact with the conductive ring is more uniform, and the current overload is higher; the bundle brush and the conductive ring groove are in multi-point contact, so that instantaneous interruption is avoided, and the stability is higher; 240VAC and 400VDC voltages are applied simultaneously in the working condition, so that a capacitor is welded in the 400VDC circuit on the PCB board, so that the capacitance of the capacitor is used for voltage reduction; in addition, the charge and discharge characteristics of the capacitor can be used for stabilizing the current and reducing the voltage fluctuation; the capacitor after the rectifier circuit can be used for filtering unnecessary frequency components, so that the coupling and isolation of signals are realized, the quality and anti-interference ability of signal transmission are improved, and the normal operation of the equipment is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structural schematic view of the V-groove ring and the single brush cooperation structure of the conductive ring in the prior art;

[0013] Figure 2 It is a structural schematic view of the single brush frame and the single brush cooperation structure in the prior art;

[0014] Figure 3 It is a structural schematic view of the conductive slip ring suitable for household appliances provided by the utility model;

[0015] Figure 4 It is a structural schematic view of the conductive slip ring suitable for household appliances provided by the utility model; Figure 3 It is a structural schematic view of the rotor part in the utility model;

[0016] Figure 5 It is a structural schematic view of the stator part in the utility model; Figure 3 It is a structural schematic view of the stator part in the utility model;

[0017] Figure 6 It is an enlarged structural schematic view of the multi-point contact between the bundle brush and the conductive ring in the utility model. Figure 5

[0018] In the drawings: the conductive ring 1, the multi-core cable 2, the insulator 3, the bundle brush 4, the row brush 5, the PCB board 6, the shell 7, the capacitor 8, the wire 9, the cap cover 10, the single brush 11, the V-groove ring 12, the brush holder 13. DETAILED DESCRIPTION

[0019] ​To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0021] like Figure 1 and Figure 2 The diagram shows the existing technology of the V-groove ring of the conductive ring cooperating with a single brush, and the existing technology of the single brush holder cooperating with a single brush. These are existing technologies and will not be described in detail.

[0022] like Figures 3-6 As shown in the illustration, a conductive slip ring suitable for household appliances is provided in one embodiment of this utility model. It includes a rotor portion and a stator portion, and further includes: the rotor portion includes an insulator 3, on which a conductive ring 1 is fixed; one end of the insulator 3 is fixed with a multi-core cable 2, which is electrically connected to the conductive ring 1; the stator portion includes a cap 10, within which a housing 7 is fixed, and within the housing 7 is a PCB board 6; a brush 5 is fixed to the PCB board 6, and the brush 5 consists of multiple brush filaments arranged in a row, the brush 5 being connected to the conductive ring 1. The conductive ring 1 makes contact, ensuring that each bristle of the brush 5 is evenly in contact with the conductive ring 1, enabling the brush 5 to stably transmit large currents. The bundled brush 4 is fixed on the PCB board 6 and consists of multiple bristles. The conductive ring 1 has a conductive ring groove, and the bundled brush 4 is constrained within the conductive ring groove. This ensures that the conductive ring 1 makes multiple-point contact during operation, preventing the product from being subjected to pulling force impacts under multi-angle rotation, which could affect the transmission of product signals. During operation, the conductive ring groove prevents the bundled brush 4 from contacting the insulator 3, thus avoiding interference wear that could damage the slip ring. Both the bundled brush 4 and the brush 5 are connected to wires 9.

[0023] In this embodiment of the invention, the slip ring is installed at the rotation center of the device and mainly consists of two parts: a rotating part and a stationary part. The rotating part connects to the rotating structure of the device and rotates with it, and is called the "rotor". The stationary part connects to the fixed structure of the device and is called the "stator". By attaching the slip ring to the 360° rotating device, power and signals can be provided to the device through the stator-side wires and the rotor-side multi-core cables.

[0024] During operation, the stator of the terminal equipment fixes the cap 10 in place, and the multi-core cable 2 on the rotor side is connected to the moving parts at the front end of the terminal equipment, so that the rotor and stator parts move relative to each other. Utilizing the principle of elastic overlap, the conductive ring 1 of the rotor part and the brush bundle 4 and brush array 5 of the stator part form a stable and reliable rotating communication system.

[0025] As Figures 2-5 shown, as a preferred embodiment of the utility model, the conductive ring 1 is welded with the multi-core cable 2, and the conductive ring 1 is wrapped with the insulator 3 on the multi-core cable 2.

[0026] In the embodiment of the utility model, when using injection molding process, the multi-core cable 2 of the rotor part has strong pull resistance, high product precision, small coaxiality and small circle runout.

[0027] As Figures 2-5 shown, as a preferred embodiment of the utility model, the bundle brush 4 and the row brush 5 are made of noble metal alloy material.

[0028] In the embodiment of the utility model, the noble metal alloy material has good conductivity, elasticity, corrosion resistance and wear resistance.

[0029] As Figures 2-5 shown, as a preferred embodiment of the utility model, the PCB board 6 is welded with the capacitor 8, and the capacitor 8 includes a patch capacitor and a plug-in capacitor.

[0030] In the embodiment of the utility model, the capacitor plays the following main roles in the PCB board welding, voltage reduction: the capacitive reactance of the capacitor is used to reduce the voltage, filtering: the charge and discharge characteristics of the capacitor can be used to stabilize the current and reduce the voltage fluctuation. In the power supply circuit, the capacitor after the rectifier circuit can be used to filter out the unnecessary frequency components, ensure the normal operation of the equipment, signal coupling: the capacitor can couple and isolate the signal, improve the quality of signal transmission and anti-interference ability.

[0031] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An electrically conductive slip ring suitable for use in a domestic appliance comprising a rotor portion and a stator portion, characterised in that, Also include: The rotor part includes an insulator, the insulator is fixed with a conductive ring, one end of the insulator is fixed with a multi-core cable, and the multi-core cable is electrically connected with the conductive ring; The stator part includes a cap sleeve, the cap sleeve is fixed with a shell, and the shell is fixed with a PCB board; The PCB board is fixed with a row brush, the row brush is composed of a plurality of brush filaments arranged in a row, and the row brush is in contact with the conductive ring; The PCB board is fixed with a bundle brush, the bundle brush is composed of a plurality of brush filaments, the conductive ring is provided with a conductive ring groove, and the bundle brush is constrained in the conductive ring groove.

2. The electrically conductive slip ring suitable for use in a household appliance according to claim 1, characterized in that, The conductive ring is welded with the multi-core cable, and the conductive ring and the multi-core cable are wrapped with an insulator by injection molding.

3. The electrically conductive slip ring suitable for use in a household appliance according to claim 1, characterized in that, The bundle brush and the row brush are made of noble metal alloy material.

4. The electrically conductive slip ring suitable for use in a household appliance according to claim 1, characterized in that, The PCB board is welded with a capacitor.