High-strength laminated frame convenient to assemble
Through innovative frame structure design and strap fasteners, automated production of laminated frames has been achieved, solving the problem of manual labor dependence in existing technologies and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520261629.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-18
AI Technical Summary
The existing production process of laminated frames requires a large amount of manual labor, which makes it difficult to improve production quality and efficiency, especially the grinding and polishing process, which has inconsistent quality and low efficiency.
The frame is composed of two first connecting rods, two second connecting rods, and four right-angle connectors. The connecting rods are made of metal, and the connectors are made of engineering plastic. They are fixed by plug-in fitting and glue, combined with a pull strap retainer, eliminating the need for grinding and making it suitable for automated production.
It improves the yield and efficiency of the production process, reduces labor costs, does not affect the flatness of the frame surface, and ensures controllable production quality.
Smart Images
Figure CN223730195U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a laminated frame, especially a high-strength laminated frame convenient to assemble. BACKGROUND
[0002] Double-glass solar photovoltaic panels need to be laminated during production. In order to avoid the glass from shifting during lamination, a laminated frame is introduced. The conventional laminated frame is generally a rectangular metal frame with a thickness similar to that of the double-glass photovoltaic panel assembly. The laminated frame can accommodate the double-glass photovoltaic panel assembly in its internal space. The front surface of the laminated frame is generally fixed with several flexible pull tapes, which span the internal space and are used to limit the upper surface of the double-glass photovoltaic panel assembly, ensuring that the double-glass photovoltaic panel assembly will not slide out of the internal space of the laminated frame due to vibration. The outer surface of the laminated frame is generally wrapped with a Teflon fiberglass tape, which has good lubricating and anti-sticking effects and can prevent the glue on the double-glass photovoltaic panel assembly from sticking to the laminated frame during lamination.
[0003] During production and preparation, the laminated frame generally needs to be fixed into a frame body by welding four metal plate parts and needs to be polished at the welding part. The pull tapes need to be fixed on the laminated frame by rivets, and the heads of the rivets generally need to be polished to ensure the smoothness of the surface of the laminated frame. The automation degree of the welding process and the polishing process is not high, especially the polishing process, which is mostly performed manually. Manual polishing not only increases labor costs, but also makes the quality of polishing uneven, making it difficult to control the yield and improve production efficiency. SUMMARY
[0004] The utility model provides a high-strength laminated frame convenient to assemble, which solves the problem of low production quality and efficiency caused by the need for a large amount of manual labor in the production process of the laminated frame in the prior art.
[0005] The technical problems above are solved by the following technical scheme: the laminated frame with high strength and convenient assembly comprises a rectangular frame body, a pull belt and a Teflon glass fiber tape wrapped on the surface of the frame body, the frame body is composed of two first connecting rods, two second connecting rods and four right-angle connecting pieces, one end of the first connecting rod is provided with a first lap surface recessed relative to the front surface, the first lap surface is provided with a first through hole, the other end of the first connecting rod is provided with a second lap surface recessed relative to the back surface, and the second lap surface is provided with a second through hole, one end of the second connecting rod is provided with a third lap surface recessed relative to the front surface, the third lap surface is provided with a third through hole, the other end of the second connecting rod is provided with a fourth lap surface recessed relative to the back surface, and the fourth lap surface is provided with a fourth through hole, the right-angle connecting piece is provided with a front lap piece and a back lap piece distributed at right angles, the back surface of the front lap piece is provided with a front protruding part, the front surface of the back lap piece is provided with a back protruding part, the front surface of the front lap piece is flush with the front surface of the right-angle connecting piece, and the back surface of the back lap piece is flush with the back surface of the right-angle connecting piece, the front lap piece is attached to the first lap surface or the third lap surface, the front protruding part is inserted into the corresponding first through hole or third through hole, the back lap piece is attached to the second lap surface or the fourth lap surface, and the back protruding part is inserted into the corresponding second through hole or fourth through hole, and the front surface and the back surface of the two connecting rods are flush with the front surface and the back surface of the right-angle connecting piece respectively.
[0006] The first connecting rod and the second connecting rod in the utility model are both metal materials, specifically aluminum alloy or stainless steel, the right-angle connecting piece is engineering plastic, the melting point of most engineering plastics is above 200 degrees Celsius, the laminating temperature of the double-glass photovoltaic panel assembly is generally 150 DEG C + / - 10 DEG C, therefore, engineering plastic can be completely applied to the laminating process, engineering plastic has good strength and excellent plasticity, therefore, the right-angle connecting piece can be formed by injection molding, has low production cost and high production efficiency, the first connecting rod and the second connecting rod generally need to go through three processes of cutting, milling and punching, the lap surface is formed by the milling process, and the through hole is formed by the punching process, the three processes are suitable for automatic production, therefore, the production quality is relatively controllable, the two connecting rods and the right-angle connecting piece are inserted and matched, and glue can be added at the attached part to realize better fixation, so that the frame body structure in the utility model is more suitable for automatic production, the yield rate in the production process is relatively controllable, and it is also beneficial to improve the production efficiency and reduce the labor cost.
[0007] Further, the outer side surface of the first connecting rod is inserted with at least three pull tape fixers, the outer side surface of the second connecting rod is inserted with two pull tape fixers, the pull tape fixer comprises a fixing sheet and two pins, the outer side surface of the first connecting rod is correspondingly provided with at least six insertion holes, the outer side surface of the second connecting rod is correspondingly provided with four insertion holes, the pull tape is located on the front surface of the frame body, and two ends of the pull tape are fixed between the fixing sheet and the outer side surface of the first connecting rod or the second connecting rod and are penetrated by the pins. The pull tape is fixed through the pull tape fixer, the pull tape fixer is arranged on the outer side surface of the connecting rod, the flatness of the upper and lower surfaces of the frame body is not affected, and a polishing process is omitted.
[0008] Therefore, compared with the prior art, the frame body structure in the utility model has the following characteristics: 1. The frame body structure in the utility model is more suitable for automatic production, the yield rate in the production process is relatively controllable, and the production efficiency is improved and the labor production cost is reduced; 2. The pull tape is fixed through the pull tape fixer, the pull tape fixer is arranged on the outer side surface of the connecting rod, the flatness of the upper and lower surfaces of the frame body is not affected, and a polishing process is omitted. BRIEF DESCRIPTION OF DRAWINGS
[0009] ATTACHED Figure 1 It is a structure schematic view of the utility model;
[0010] ATTACHED Figure 2 It is a structure schematic view of the utility model when the Teflon glass fiber adhesive tape is not wrapped;
[0011] ATTACHED Figure 3 It is an A part enlarged view of the attached Figure 2
[0012] ATTACHED Figure 4 It is a perspective view of the first connecting rod or the second connecting rod;
[0013] ATTACHED Figure 5 It is a perspective view of the right-angle connecting piece. DETAILED DESCRIPTION
[0014] The technical scheme of the utility model will be further specifically explained below by combining with the drawings.
[0015] In the description of the utility model, it should be understood that the directions or position relations indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. The device or element must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the utility model.
[0016] Embodiment 1: see Figure 1 , Figure 2 and Figure 3 , a high-strength and easy-to-assemble laminated frame, comprising a rectangular frame body 10, a pull belt 20 and a Teflon fiberglass tape 30 wrapped on the surface of the frame body, the pull belt is also partially wrapped inside the Teflon fiberglass tape, the frame body is composed of two first connecting rods 40, two second connecting rods 50 and four right-angle connecting pieces 60; see Figure 4 , one end of the first connecting rod is provided with a first lap surface 41 recessed relative to the front surface, and the first lap surface is provided with a first through hole 42, the other end of the first connecting rod is provided with a second lap surface 43 recessed relative to the back surface, and the second lap surface is provided with a second through hole 44; one end of the second connecting rod is provided with a third lap surface 51 recessed relative to the front surface, and the third lap surface is provided with a third through hole 52, the other end of the second connecting rod is provided with a fourth lap surface 53 recessed relative to the back surface, and the fourth lap surface is provided with a fourth through hole 54; see Figure 5 , the right-angle connecting piece is provided with a front lap piece 61 and a back lap piece 62 distributed at right angles, the back surface of the front lap piece is provided with a front protruding part 611, the front surface of the back lap piece is provided with a back protruding part 621, the front surface of the front lap piece is flush with the front surface of the right-angle connecting piece, and the back surface of the back lap piece is flush with the back surface of the right-angle connecting piece; the front lap piece is attached to the first lap surface or the third lap surface, at the same time, the front protruding part is inserted and matched with the corresponding first through hole or third through hole, the back lap piece is attached to the second lap surface or the fourth lap surface, at the same time, the back protruding part is inserted and matched with the corresponding second through hole or fourth through hole, and the front surface and the back surface of the two connecting rods are flush with the front surface and the back surface of the right-angle connecting piece respectively.
[0017] The first connecting rod and the second connecting rod in the embodiment are both made of metal material, specifically stainless steel, and the right-angle connecting piece is made of engineering plastic, the melting point of most engineering plastics is above 200 degrees Celsius, while the laminating temperature of the double-glass photovoltaic panel assembly is generally 150℃±10℃, so the engineering plastic can be completely applied to the laminating process, the engineering plastic has good strength and excellent plasticity, so the right-angle connecting piece can be formed by injection molding, which has low production cost and high production efficiency. The first connecting rod and the second connecting rod generally need to go through three processes of cutting, milling and punching, among which the lap surface is formed by the milling process and the through hole is formed by the punching process, all of which are suitable for automatic production, so the production quality is relatively controllable. The two connecting rods and the right-angle connecting piece are inserted and matched, and glue can be added at the attachment part to achieve better fixation. In this way, the frame structure in the embodiment is more suitable for automatic production, the yield rate in the production process is relatively controllable, which is also conducive to improving the production efficiency and reducing the labor cost.
[0018] see Figure 2 and Figure 3The outer side of the first connecting rod is inserted with four drawstring fixers 70, and the outer side of the second connecting rod is inserted with two drawstring fixers, the drawstring fixer comprising a fixing sheet 71 and two pins 72, and the outer side of the first connecting rod is correspondingly provided with eight insertion holes 73, and the outer side of the second connecting rod is correspondingly provided with four insertion holes 73, the drawstring is located on the front surface of the frame body, and the two ends of the drawstring are fixed between the fixing sheet and the outer side of the first connecting rod or the second connecting rod and are penetrated by the pins. In the embodiment, the drawstring is fixed by the drawstring fixer, and the drawstring fixer is arranged on the outer side of the connecting rod, so that the flatness of the upper and lower surfaces of the frame body is not affected, and a polishing process is omitted.
[0019] In the embodiment, the drawstring fixer and the right-angle connecting piece are both made of engineering plastic, and the assembly tolerance of the pins and the insertion holes is an interference fit, and the assembly tolerance of the through holes and the convex portions is also an interference fit, so that the assembly firmness can be ensured, and since the engineering plastic is softer than stainless steel, the engineering plastic is more easily deformed, so that the required pressure for assembly is not high.
[0020] The outer shape of the front lap piece and the back lap piece is a right-angle trapezoid, and the profile of the corresponding lap surface is correspondingly arranged. The lap surface at the two ends of the connecting rod is formed with a drop from the surface, and the drop is a vertical side wall structure, and the corresponding part on the lap piece abuts against the vertical side wall structure, so that the convex portion on the corresponding lap piece can be prevented from being twisted, and when the outer shape of the lap piece is a right-angle trapezoid, the side waist line of the right-angle trapezoid is an oblique angle, so that the length of the vertical side wall is increased, and the anti-twisting effect is increased.
[0021] It is obvious to those skilled in the art that the utility model can be changed in many ways, and such changes are not considered to be out of the scope of the utility model. All such modifications obvious to those skilled in the art will be included in the scope of the present claims.
Claims
1. A high-strength and easy-to-assemble laminated frame comprising a rectangular frame body, a pull strap and a Teflon fiberglass tape wrapped on the surface of the frame body, characterized in that: The frame is composed of two first connecting rods, two second connecting rods and four right-angle connecting pieces; one end of the first connecting rod is provided with a first lap surface recessed from the front surface, the first lap surface is provided with a first through hole, the other end of the first connecting rod is provided with a second lap surface recessed from the back surface, the second lap surface is provided with a second through hole; one end of the second connecting rod is provided with a third lap surface recessed from the front surface, the third lap surface is provided with a third through hole, the other end of the second connecting rod is provided with a fourth lap surface recessed from the back surface, the fourth lap surface is provided with a fourth through hole; the right-angle connecting piece is provided with a front lap piece and a back lap piece distributed at right angles, the back surface of the front lap piece is provided with a front protruding part, the front surface of the back lap piece is provided with a back protruding part, the front surface of the front lap piece is flush with the front surface of the right-angle connecting piece, and the back surface of the back lap piece is flush with the back surface of the right-angle connecting piece; the front lap piece is attached to the first lap surface or the third lap surface, and the front protruding part is inserted into the corresponding first through hole or third through hole, the back lap piece is attached to the second lap surface or the fourth lap surface, and the back protruding part is inserted into the corresponding second through hole or fourth through hole, and the front surface and the back surface of the two connecting rods are flush with the front surface and the back surface of the right-angle connecting piece respectively.
2. The high strength and easy to assemble laminated frame of claim 1, wherein: At least three pull tape fixers are inserted into the outer side surface of the first connecting rod, and two pull tape fixers are inserted into the outer side surface of the second connecting rod, the pull tape fixer comprises a fixing piece and two pins, the outer side surface of the first connecting rod is provided with at least six insertion holes, and the outer side surface of the second connecting rod is provided with four insertion holes, the pull tape is located on the front surface of the frame, and the two ends of the pull tape are fixed between the fixing piece and the outer side surface of the first connecting rod or the second connecting rod and are penetrated by the pins.
3. The high-strength and easy-to-assemble laminated frame according to claim 1 or 2, characterized in that: The shapes of the front lap piece and the back lap piece are right-angle trapezoids, and the profiles of the corresponding lap surfaces are adaptively arranged.