Valve ball spraying device with curing mechanism

By designing a valve ball spraying device with a curing mechanism, and utilizing motor-driven rotation and multiple spraying and drying technologies, the problem of incomplete spraying was solved, thereby improving the corrosion resistance and wear resistance of the valve ball.

CN223733082UActive Publication Date: 2025-12-30ZHEJIANG KENOWEI VALVE CO LTD
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Patent Information

Application Number
CN202520265011.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-30
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

In existing technologies, the clamping area cannot be sprayed when spraying valve balls, resulting in incomplete coating and affecting the corrosion resistance and wear resistance of the valve balls.

Method used

A valve ball spraying device with a curing mechanism was designed. The valve ball is rotated by a motor-driven gear and a slewing bearing. Multiple suction cups and spraying heads are used to spray the inner and outer surfaces. The coating is cured by a drying device. The method of multiple spraying and drying is used to ensure thorough spraying.

Benefits of technology

It achieves uniform spraying and complete curing of the coating on the inner and outer surfaces of the valve ball, improving the corrosion resistance and wear resistance of the valve ball.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223733082U_ABST
Patent Text Reader

Abstract

The utility model discloses a valve ball spraying device with a curing mechanism, which comprises a shell, the inner side wall of the shell is fixedly connected with a slewing bearing, the inner side wall of the shell is fixedly connected with a partition plate, the bottom surface of the partition plate is fixedly connected with a motor, the output end of the motor is fixedly connected with a gear, and the output end of the gear is fixedly connected with the curing mechanism. The gear is meshed with a slewing bearing, and the inner side wall of the slewing bearing is fixedly connected with a first connecting plate. According to the device, a valve ball is tightly sucked through a first suction cup, a motor drives a gear, a slewing bearing, a first electric push rod, the first suction cup and the valve ball to rotate, two spraying heads spray the interior and the exterior of the valve ball at the same time, and after the valve ball rotates by a certain angle, the valve ball is dried through a drying device; and the first suction cup is separated from the valve ball and is adsorbed to the sprayed area again, then secondary spraying is conducted, spraying is more thorough, and the performance of a spraying layer is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve ball spraying technical field, especially a valve ball spraying device with solidification mechanism. BACKGROUND

[0002] As the key component of fluid control valve, the performance and quality of valve ball directly affect the operation efficiency and safety of the whole system, in order to improve the corrosion resistance, wear resistance and aesthetic degree of valve, and prolong its service life, need to spray coating on the surface of valve ball.

[0003] At present, when the valve ball is sprayed, the valve ball needs to be clamped, so that the clamped part cannot be sprayed, resulting in incomplete spraying, and the corrosion resistance and wear resistance of the valve ball are reduced, therefore, the valve ball spraying device with solidification mechanism is provided to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model discloses a valve ball spraying device with solidification mechanism aims at providing a valve ball spraying device with solidification mechanism to solve the problems in the background art.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A valve ball spraying device with solidification mechanism, including the inner side wall of shell, the inner side wall of shell is fixedly connected with slewing bearing, the inner side wall of shell is fixedly connected with baffle, the bottom surface of baffle is fixedly connected with motor, the output of motor is fixedly connected with gear, the gear is engaged with slewing bearing, the inner side wall of slewing bearing is fixedly connected with first connecting plate, the right side of first connecting plate is fixedly connected with first electric push rod, the output of first electric push rod is fixedly connected with first sucking disc, the inner top wall of shell is fixedly connected with second electric push rod, the output of second electric push rod is fixedly connected with second sucking disc, the inner side wall of shell is fixedly connected with drying device, the inner side wall of shell is fixedly connected with third electric push rod, the output of third electric push rod is fixedly connected with first spraying head, the inner side wall of shell is fixedly connected with second connecting plate, the left side of second connecting plate is fixedly connected with second spraying head, the back of shell is fixedly connected with liquid storage tank, the upper surface of liquid storage tank is fixedly connected with liquid pump, the input of first spraying head and the input of second spraying head are all communicated with the output of liquid pump through water pipe, the back of shell is fixedly connected with air compressor, the input of first sucking disc and the input of second sucking disc are all communicated with the input of air compressor through air pipe.

[0007] In further embodiments, the inner side wall of the shell is fixedly connected with a fourth electric push rod, and the output end of the fourth electric push rod is fixedly connected with a third connecting plate.

[0008] In further embodiments, the right side surface of the third connecting plate and the left side surface of the third connecting plate are both fixedly connected with a group of springs, and the end of each group of springs away from the third connecting plate is fixedly connected with a clamping plate.

[0009] In further embodiments, the left side surface of the shell is fixedly connected with an air filter screen, and the right side surface of the shell is fixedly connected with a dustproof screen.

[0010] In further embodiments, the front surface of the shell is movably connected with a sealing door, and the outer surface of the sealing door is fixedly connected with an observation plate.

[0011] In further embodiments, the interior of the first suction cup and the interior of the second suction cup are both provided with a pressure sensor.

[0012] Compared with the prior art, the device has the advantages that:

[0013] The device can suck the valve ball tightly through the first suction cup, drive the gear, the slewing bearing, the first electric push rod, the first suction cup and the valve ball to rotate through the motor, spray the inside and outside of the valve ball through the two spraying heads at the same time, dry through the drying device after rotating by a certain angle, make the first suction cup separate from the valve ball and be adsorbed to the sprayed area again through the cooperation of the second electric push rod and the second suction cup, and then perform secondary spraying, so that the spraying is more thorough, and the performance of the spraying layer is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view three-dimensional structure schematic diagram of the valve ball spraying device with the curing mechanism.

[0015] Figure 2 It is a sectional structure schematic diagram of the front view of the valve ball spraying device with the curing mechanism.

[0016] Figure 3 It is a sectional structure schematic diagram of the top view of the valve ball spraying device with the curing mechanism.

[0017] Figure 4 It is a rear view three-dimensional structure schematic diagram of the valve ball spraying device with the curing mechanism.

[0018] In the figure: 1, the shell; 2, slewing bearing; 3, the first connecting plate; 4, the first electric push rod; 5, the first suction cup; 6, the second electric push rod; 7, the second suction cup; 8, drying device; 9, the third electric push rod; 10, the first spraying head; 11, the second connecting plate; 12, the second spraying head; 13, liquid storage tank; 14, liquid pump; 15, air compressor; 16, the fourth electric push rod; 17, the third connecting plate; 18, spring; 19, clamping plate; 20, air filter screen; 21, dust screen; 22, sealing door; 23, observation plate; 24, pressure sensor; 25, motor; 26, gear; 27, partition. DETAILED DESCRIPTION

[0019] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0020] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0021] The technical scheme in the embodiments of the present application will be described clearly and completely in the following description of the embodiments of the present application, obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary skilled in the art without creative labor belong to the scope of protection of the present application.

[0022] Please refer to Figures 1-4The utility model discloses a valve ball body spraying device with solidification mechanism, including shell 1, the inner side wall fixed connection of shell 1 has slewing bearing 2, the inner side wall fixed connection of shell 1 has baffle 27, the bottom of baffle 27 is fixedly connected with motor 25, the output fixedly connected with gear 26 of motor 25, gear 26 is engaged with slewing bearing 2, the inner side wall fixed connection of slewing bearing 2 has first connecting plate 3, the right side of first connecting plate 3 is fixedly connected with first electric push rod 4, the output fixedly connected with first suction cup 5 of first electric push rod 4, the inner top wall fixed connection of shell 1 has second electric push rod 6, the output fixedly connected with second suction cup 7 of second electric push rod 6, the inner side wall fixed connection of shell 1 has drying device 8, the inner side wall fixed connection of shell 1 has third electric push rod 9, the output fixedly connected with first spraying head 10 of third electric push rod 9, the inner side wall fixed connection of shell 1 has second connecting plate 11, the left side of second connecting plate 11 is fixedly connected with second spraying head 12, the back of shell 1 is fixedly connected with liquid storage tank 13, the upper surface fixed communication of liquid storage tank 13 has liquid pump 14, the input of first spraying head 10 and the input of second spraying head 12 are all communicated with the output of liquid pump 14 through water pipe, the back of shell 1 is fixedly connected with air compressor 15, the input of first suction cup 5 and the input of second suction cup 7 are all communicated with the input of air compressor 15 through air pipe, through the cooperation of slewing bearing 2, gear 26 and motor 25, first electric push rod 4 can drive valve ball body to rotate, through the cooperation of first electric push rod 4, first suction cup 5, second electric push rod 6 and second suction cup 7, the position of first suction cup 5 adsorbed with valve ball body can be changed, the part clamped first can be sprayed, and spraying is more thorough.

[0023] The inner side wall of shell 1 is fixedly connected with fourth electric push rod 16, the output of fourth electric push rod 16 is fixedly connected with third connecting plate 17, the right side of third connecting plate 17 and the left side of third connecting plate 17 are all fixedly connected with a group of springs 18, the end away from third connecting plate 17 of each group of springs 18 is all fixedly connected with clamping plate 19, through the cooperation of fourth electric push rod 16, third connecting plate 17, spring 18 and clamping plate 19, it is convenient to clamp and move valve ball body, make valve ball body more close to the rotation center of slewing bearing 2, and spraying is more uniform.

[0024] The left side of the shell 1 is fixedly connected with an air filter screen 20, the right side of the shell 1 is fixedly connected with a dust screen 21, the front of the shell 1 is movably connected with a sealing door 22, the outer surface of the sealing door 22 is fixedly connected with an observation plate 23, the inside of the first suction disc 5 and the inside of the second suction disc 7 are each provided with a pressure sensor 24, through the arrangement of the pressure sensor 24, after the first suction disc 5 and the second suction disc 7 are adsorbed to the valve ball, the pressure sensor 24 detects that the internal pressure is reduced, and controls the first electric push rod 4 and the second electric push rod 6 to stop pushing, so that the extension distance of the first electric push rod 4 and the second electric push rod 6 is more reasonable.

[0025] The working principle of the utility model is:

[0026] When using the device, the valve ball is sleeved on the clamping plate 19, then the fourth electric push rod 16 is controlled to extend, the air compressor 15 is started and the first electric push rod 4 is controlled to extend, so that the first suction disc 5 adsorbs the valve ball tightly, the fourth electric push rod 16 is controlled to retract, the third electric push rod 9 is controlled to extend, so that the first spraying head 10 is located in the valve ball, the liquid pump 14 is started to draw the paint from the liquid storage tank 13 to the first spraying head 10 and the second spraying head 12, the motor 25 is started to drive the gear 26 and the slewing bearing 2 to rotate, so that the first electric push rod 4 and the first suction disc 5 drive the valve ball to rotate, after rotating a certain angle, the drying device 8 is started to dry the paint, then the second electric push rod 6 is controlled to extend, so that the second suction disc 7 adsorbs the valve ball tightly, then the first suction disc 5 is separated from the valve ball and rotates, so that the first suction disc 5 moves to the sprayed area and adsorbs the valve ball tightly, the second suction disc 7 is controlled to separate from the valve ball, then the valve ball is rotated and sprayed again in the sprayed area, and finally drying is carried out.

[0027] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0028] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A valve ball spray apparatus having a curing mechanism, characterized by: The utility model provides a kind of automatic spraying device, including shell (1), the inner side wall of shell (1) is fixedly connected with slewing bearing (2), the inner side wall of shell (1) is fixedly connected with partition (27), the bottom surface of partition (27) is fixedly connected with motor (25), the output of motor (25) is fixedly connected with gear (26), gear (26) is engaged with slewing bearing (2), the inner side wall of slewing bearing (2) is fixedly connected with first connecting plate (3), the right side of first connecting plate (3) is fixedly connected with first electric push rod (4), the output of first electric push rod (4) is fixedly connected with first suction disc (5), the inner top wall of shell (1) is fixedly connected with second electric push rod (6), the output of second electric push rod (6) is fixedly connected with second suction disc (7), the inner side wall of shell (1) is fixedly connected with drying device (8), the inner side wall of shell (1) is fixedly connected with third electric push rod (9), the output of third electric push rod (9) is fixedly connected with first spraying head (10), the inner side wall of shell (1) is fixedly connected with second connecting plate (11), the left side of second connecting plate (11) is fixedly connected with second spraying head (12), the back of shell (1) is fixedly connected with liquid storage tank (13), the upper surface of liquid storage tank (13) is fixedly connected with liquid pump (14), the input of first spraying head (10) and the input of second spraying head (12) are both communicated with the output of liquid pump (14) by water pipe, the back of shell (1) is fixedly connected with air compressor (15), the input of first suction disc (5) and the input of second suction disc (7) are both communicated with the input of air compressor (15) by gas pipe.

2. A valve ball spray apparatus having a curing mechanism as defined in claim 1, wherein: The inner side wall of shell (1) is fixedly connected with fourth electric push rod (16), and the output of fourth electric push rod (16) is fixedly connected with third connecting plate (17).

3. A valve ball spray apparatus having a curing mechanism as defined in claim 2, wherein: The right side of third connecting plate (17) and the left side of third connecting plate (17) are both fixedly connected with a group of springs (18), and the end, away from third connecting plate (17), of each group of springs (18) is fixedly connected with clamping plate (19).

4. The valve ball spray apparatus having a curing mechanism of claim 1, wherein: The left side of shell (1) is fixedly connected with air filter screen (20), and the right side of shell (1) is fixedly connected with dust screen (21).

5. The valve ball spray apparatus having a curing mechanism of claim 1, wherein: The front of shell (1) is movably connected with sealing door (22), and the outer surface of sealing door (22) is fixedly connected with observation plate (23).

6. A valve ball spray apparatus having a curing mechanism as defined in claim 1, wherein: The inside of first suction disc (5) and the inside of second suction disc (7) are both provided with pressure sensor (24).