Novel diaphragm feeding, detecting and assembling mechanism

Abstract

The utility model discloses a novel diaphragm feeding, detecting and assembling mechanism, which relates to the technical field of part processing and comprises a workbench, and the top of the workbench is sequentially provided with a diaphragm feeding mechanism, a diaphragm discharging barrel, a detecting mechanism, an assembling mechanism and a product tool. According to the utility model, the diaphragm feeding mechanism and the product tool are transversely arranged side by side in a line, the detection mechanism is located at the left front part of the diaphragm feeding mechanism, and the assembly mechanism is located at the right rear end of the product tool, so that the device is small in overall size and suitable for places with very compact spaces, and the diaphragm feeding detection assembly mechanism solves the problem that diaphragms are difficult to peel off; the detection mechanism solves the problem of diaphragm mixed material distinguishing, the assembling mechanism achieves diaphragm assembling and mixed material removing functions, the device integrates diaphragm feeding separation, diaphragm mixed material distinguishing and diaphragm and product assembling into a whole, the separation reliability is improved, defective products are reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of spare part processing, in particular to a novel diaphragm feeding detection and assembly mechanism. BACKGROUND

[0002] The diaphragm feeding mode of the vibration disc type currently exists, but most of the diaphragm feeding modes are sheet materials, and a large amount of oil film is attached to the surface of the raw material, so that it is difficult to peel off each diaphragm, the failure rate is high, and normal production requirements cannot be met. In addition, the diaphragm specifications are diverse, and material mixing is prone to occur. The vibration disc type feeding cannot distinguish the diaphragm mixing, leading to an increase in the number of defective products, and the diaphragm and the product cannot be assembled in an integrated manner. Therefore, the novel diaphragm feeding detection and assembly mechanism is provided. UTILITY MODEL CONTENTS

[0003] The utility model discloses a novel diaphragm feeding detection and assembly mechanism.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a novel diaphragm feeding detection and assembly mechanism, comprising a workbench, a diaphragm feeding mechanism, a diaphragm feeding cylinder, a detection mechanism, an assembly mechanism and a product tooling are sequentially arranged on the top of the workbench.

[0005] The diaphragm feeding cylinder is used to provide storage space for the diaphragm, and the product tooling is used to provide positioning and placement for the product.

[0006] The diaphragm feeding mechanism is used to push the diaphragm in the diaphragm feeding cylinder one by one to the lower side of the assembly mechanism.

[0007] The detection mechanism is used to detect the diaphragm pushed out by the diaphragm feeding mechanism.

[0008] The assembly mechanism transfers the diaphragm according to the detection structure of the detection mechanism, and the good diaphragm is transferred to the upper side of the product tooling for assembly with the product, and the defective diaphragm is removed.

[0009] As a further scheme of the utility model: the diaphragm feeding mechanism comprises a pusher rodless air cylinder, a push rod, a diaphragm tooling and a diaphragm positioning block.

[0010] The diaphragm feeding cylinder is installed on one side of the top of the workbench through a support, and the bottom of the diaphragm feeding cylinder and the upper surface of the workbench have a space gap.

[0011] The pusher rodless air cylinder is fixedly installed on the top of the workbench and is distributed at the front end of the support of the diaphragm feeding cylinder, the push rod is fixedly installed on the top of the moving block of the pusher rodless air cylinder, and the push rod and the pusher rodless air cylinder are vertically distributed and extend to one side of the diaphragm feeding cylinder.

[0012] The film piece tool is fixed to the bottom of one end of the push rod and extends below the film piece feeding cylinder, and is used for receiving and pushing the film piece at the bottom of the inside of the film piece feeding cylinder;

[0013] The film piece positioning block is installed on the top of the workbench and is distributed on the side of the film piece feeding cylinder away from the push rod, and the film piece positioning block limits the edge of the film piece pushed out by the film piece tool.

[0014] As a further scheme of the utility model: the detection mechanism includes a longitudinal push-out air cylinder, a vertical downward pressing air cylinder and a contact displacement sensor;

[0015] The longitudinal push-out air cylinder is installed on the middle front end of the workbench through a support, the vertical downward pressing air cylinder is fixedly installed on the output end of the longitudinal push-out air cylinder, and the contact displacement sensor is fixedly installed on the output end of the vertical downward pressing air cylinder, and the longitudinal push-out air cylinder and the vertical downward pressing air cylinder are used in cooperation to realize the horizontal longitudinal and vertical movement of the contact displacement sensor, so as to realize the movement of the contact displacement sensor above the pushed-out film piece and the detection operation on the film piece.

[0016] As a further scheme of the utility model: the assembly mechanism includes a PPU module mechanical hand, a suction cup assembly and an NG material box;

[0017] The PPU module mechanical hand is installed on the middle rear end of the workbench, the suction cup assembly is installed on the front end of the moving seat of the PPU module mechanical hand, and the NG material box is placed on the top of the workbench and is distributed on the rear end of the film piece positioning block;

[0018] The PPU module mechanical hand and the suction cup assembly are used in cooperation to realize the film piece transfer operation, and the NG material box is used to collect the defective film pieces.

[0019] As a further scheme of the utility model: the product tool is installed on the top of the workbench and is distributed on the side of the film piece positioning block away from the film piece feeding cylinder;

[0020] The NG material box is located in the area between the product tool and the film piece positioning block and rear end, and an inclined guide plate is formed on the top of the NG material box, the inclined guide plate extends above the middle line of the product tool and the film piece positioning block and is located below the moving route of the suction cup assembly.

[0021] As a further scheme of the utility model: the top of the workbench is further provided with a film piece sensor and a product sensor through a support, the film piece sensor is distributed on one side of the workbench and is horizontally and transversely aligned with the film piece feeding cylinder, and the detection end of the film piece sensor is aligned with the discharge port of the film piece feeding cylinder;

[0022] The product sensor is arranged on one side of the product tool, and a detection end of the product sensor is aligned with an upper surface of the product tool.

[0023] Compared with the prior art, the novel membrane sheet feeding, detecting and assembling mechanism has the beneficial effects that:

[0024] The membrane sheet feeding, detecting and assembling mechanism is arranged in a transverse linear and side-by-side manner, the detecting mechanism is located in front left of the membrane sheet feeding mechanism, and the assembling mechanism is located at a right rear end of the product tool. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 The novel membrane sheet feeding, detecting and assembling mechanism is shown in the structural schematic view.

[0026] In the figure, 1 is a membrane sheet feeding mechanism, 1a is a pusher rodless cylinder, 1b is a push rod, 1c is a membrane sheet tool, 1d is a membrane sheet positioning block, 2 is a membrane sheet feeding cylinder, 3 is a membrane sheet sensor, 4 is a detecting mechanism, 4a is a longitudinal push-out cylinder, 4b is a vertical downward pressing cylinder, 4c is a contact displacement sensor, 5 is an assembling mechanism, 5a is a PPU module mechanical hand, 5b is a suction disc assembly, 5c is an NG material box, 6 is a product tool, 7 is a product sensor, 8 is a product, and 9 is a workbench. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the novel membrane sheet feeding, detecting and assembling mechanism will be clearly and completely described below with reference to the drawings in the embodiments of the novel membrane sheet feeding, detecting and assembling mechanism. Obviously, the described embodiments are only part of the embodiments of the novel membrane sheet feeding, detecting and assembling mechanism, rather than all the embodiments. Based on the embodiments in the novel membrane sheet feeding, detecting and assembling mechanism, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the novel membrane sheet feeding, detecting and assembling mechanism.

[0028] Please refer to Figure 1 In the embodiments of the novel membrane sheet feeding, detecting and assembling mechanism, the novel membrane sheet feeding, detecting and assembling mechanism comprises a workbench 9, and the workbench 9 has, in sequence from top to bottom, a membrane sheet feeding mechanism 1, a membrane sheet feeding cylinder 2, a detecting mechanism 4, an assembling mechanism 5 and a product tool 6.

[0029] The membrane sheet feeding cylinder 2 is used for providing a storage space for the membrane sheet, and the product tool 6 is used for providing positioning and placement for the product 8.

[0030] The membrane sheet feeding mechanism 1 is used for pushing the membrane sheets in the membrane sheet feeding cylinder 2 one by one to below the assembling mechanism 5.

[0031] The detection mechanism 4 is used for detecting the film pushed out by the film feeding mechanism 1;

[0032] The assembly mechanism 5 transfers the film according to the detection structure of the detection mechanism 4, and the good film is transferred to above the product tool 6 for assembly with the product 8, and the defective film is rejected;

[0033] The film feeding mechanism 1 comprises a pushing rodless cylinder 1a, a pushing rod 1b, a film tool 1c and a film positioning block 1d;

[0034] The film feeding cylinder 2 is installed on the top side of the workbench 9 through a support, and the bottom of the film feeding cylinder 2 has a space gap with the upper surface of the workbench 9;

[0035] The pushing rodless cylinder 1a is fixedly installed on the top of the workbench 9 and distributed at the front end of the support of the film feeding cylinder 2, the pushing rod 1b is fixedly installed on the top of the moving slider of the pushing rodless cylinder 1a, and the pushing rod 1b is vertically distributed with the pushing rodless cylinder 1a and extends to one side of the film feeding cylinder 2;

[0036] The film tool 1c is fixedly installed on the bottom of one end of the pushing rod 1b and extends below the film feeding cylinder 2, and is used for receiving and pushing the film at the bottom of the film feeding cylinder 2;

[0037] The film positioning block 1d is installed on the top of the workbench 9 and distributed on the side away from the pushing rod 1b of the film feeding cylinder 2, and the film positioning block 1d limits the edge of the film pushed out by the film tool 1c;

[0038] The detection mechanism 4 comprises a longitudinal pushing cylinder 4a, a vertical downward pressing cylinder 4b and a contact displacement sensor 4c;

[0039] The longitudinal pushing cylinder 4a is installed on the middle front end of the workbench 9 through a support, the vertical downward pressing cylinder 4b is fixedly installed on the output end of the longitudinal pushing cylinder 4a, and the contact displacement sensor 4c is fixedly installed on the output end of the vertical downward pressing cylinder 4b. The longitudinal pushing cylinder 4a and the vertical downward pressing cylinder 4b are used for realizing the horizontal longitudinal and vertical movement of the contact displacement sensor 4c, so as to realize the movement of the contact displacement sensor 4c to above the film pushed out for detecting the film;

[0040] The assembly mechanism 5 comprises a PPU module mechanical hand 5a, a suction cup assembly 5b and an NG material box 5c;

[0041] The PPU module mechanical hand 5a is installed on the middle rear end of the workbench 9, the suction cup assembly 5b is installed on the front end of the moving seat of the PPU module mechanical hand 5a, and the NG material box 5c is placed on the top of the workbench 9 and distributed on the rear end of the film positioning block 1d;

[0042] The PPU module manipulator 5a and the suction cup assembly 5b are matched to realize the film transfer operation, and the NG material box 5c is used to collect the defective films;

[0043] The top of the workbench 9 is also provided with a film sensor 3 and a product sensor 7 through a support, the film sensor 3 is distributed on one side of the workbench 9 and is horizontally transversely aligned with the film feeding cylinder 2, and the detection end of the film sensor 3 is aligned with the discharging port of the film feeding cylinder 2;

[0044] The product sensor 7 is distributed on one side of the product tooling 6, and the detection end of the product sensor 7 is aligned with the upper surface of the product tooling 6.

[0045] In this embodiment, the working principle of the device in use is as follows:

[0046] The film is placed in the film feeding cylinder 2, and the film sensor 3 can detect whether the film feeding cylinder 2 is out of stock, then the product 8 is placed on the product tooling 6, and the product sensor 7 can detect whether the product tooling 6 has placed the product 8;

[0047] Then, the push rod 1b is driven by the pusher rodless cylinder 1a in the film feeding mechanism 1, the film tooling 1c is pushed to the film positioning block 1d, at this time, there is a film on the film tooling 1c which falls from the film feeding cylinder 2, and the film is positioned by the film positioning block 1d;

[0048] Then, the vertical push-out cylinder 4a in the detection mechanism 4 drives the vertical downward cylinder 4b to push out forward, and the vertical downward cylinder 4b drives the contact displacement sensor 4c to move downward, so that the contact displacement sensor 4c approaches the pushed-out film, for detecting whether the pushed-out film is of the same batch to prevent mixing;

[0049] After the film OK is detected, the vertical downward cylinder 4b and the vertical push-out cylinder 4a return to the initial position in sequence, so as not to interfere with the operation of the assembly mechanism 5;

[0050] Finally, the PUU module manipulator 5a in the assembly mechanism 5 drives the suction cup assembly 5b to move above the film, and the film on the film tooling 1c is sucked by the suction cup assembly 5b, the PUU module manipulator 5a drives the suction cup assembly 5b to move above the product tooling 6, and then the product 8 is placed on the product tooling 6 to complete the assembly work;

[0051] If the contact displacement sensor 4c detects that the film is mixed, the PUU module manipulator 5a drives the suction cup assembly 5b to stop running when moving above the NG material box 5c, so that the suction cup assembly 5b stays above the NG material box 5c, and the suction cup assembly 5b releases the suction of the film, and the film is dropped into the NG material box 5c.

[0052] Please refer to Figure 1 The product tooling 6 is installed on the top of the workbench 9 and is distributed on the side of the diaphragm positioning block 1d away from the diaphragm stock cylinder 2.

[0053] The NG material box 5c is located in the area between the product tooling 6 and the rear end of the diaphragm positioning block 1d, and the top of the NG material box 5c is formed with an inclined guide plate extending above the center line of the product tooling 6 and the diaphragm positioning block 1d and located below the moving route of the suction cup assembly 5b.

[0054] In this embodiment: through the inclined guide plate structure of the NG material box 5c, the diaphragm dropped by the suction cup assembly 5b is used for the material receiving operation, and the moving operation of the suction cup assembly 5b is not interfered.

[0055] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and the inventive concept of the present application, within the technical range disclosed by the present application, makes equivalent replacement or change, which should be covered in the protection scope of the present application.

Claims

1. A new diaphragm feeding detection assembly mechanism, comprising a workbench (9), characterized in that, The top of the workbench (9) is sequentially provided with a diaphragm feeding mechanism (1), a diaphragm feeding cylinder (2), a detection mechanism (4), an assembling mechanism (5), and a product tooling (6); The diaphragm feeding cylinder (2) is used for providing a storage space for diaphragms, and the product tooling (6) is used for providing positioning placement for products (8); The diaphragm feeding mechanism (1) is used for pushing the diaphragms in the diaphragm feeding cylinder (2) one by one to the lower side of the assembling mechanism (5); The detection mechanism (4) is used for detecting the diaphragms pushed out by the diaphragm feeding mechanism (1); The assembling mechanism (5) is used for transferring the diaphragms according to the detection structure of the detection mechanism (4), transferring the good diaphragms to the upper side of the product tooling (6) for assembling with the products (8), and removing the defective diaphragms.

2. The novel diaphragm feed detection assembly mechanism according to claim 1, wherein, The diaphragm feeding mechanism (1) comprises a pushing rodless cylinder (1a), a pushing rod (1b), a diaphragm tooling (1c), and a diaphragm positioning block (1d); The diaphragm feeding cylinder (2) is installed on one side of the top of the workbench (9) through a support, and the bottom of the diaphragm feeding cylinder (2) has a space gap with the upper surface of the workbench (9); The pushing rodless cylinder (1a) is installed and fixed on the top of the workbench (9) and distributed at the front end of the support of the diaphragm feeding cylinder (2), the pushing rod (1b) is fixedly installed on the top of the moving block of the pushing rodless cylinder (1a), and the pushing rod (1b) is vertically distributed with the pushing rodless cylinder (1a) and extends to one side of the diaphragm feeding cylinder (2); The diaphragm tooling (1c) is fixed to one end of the bottom of the pushing rod (1b) and extends to the lower side of the diaphragm feeding cylinder (2), and is used for receiving and pushing the diaphragm at the bottom of the diaphragm feeding cylinder (2); The diaphragm positioning block (1d) is installed on the top of the workbench (9) and distributed on the side of the diaphragm feeding cylinder (2) away from the pushing rod (1b), and the diaphragm positioning block (1d) limits the edge of the diaphragm pushed out by the diaphragm tooling (1c).

3. The novel diaphragm feed detection assembly mechanism of claim 2, wherein, The detection mechanism (4) comprises a longitudinal pushing cylinder (4a), a vertical downward pressing cylinder (4b), and a contact displacement sensor (4c); The longitudinal pushing cylinder (4a) is installed on the front end of the middle part of the workbench (9) through a support, the vertical downward pressing cylinder (4b) is fixedly installed on the output end of the longitudinal pushing cylinder (4a), and the contact displacement sensor (4c) is fixedly installed on the output end of the vertical downward pressing cylinder (4b). The longitudinal pushing cylinder (4a) and the vertical downward pressing cylinder (4b) are used for realizing the horizontal longitudinal and vertical movement of the contact displacement sensor (4c), so as to realize the movement of the contact displacement sensor (4c) to the upper side of the pushed-out diaphragm for detecting the diaphragm.

4. The novel diaphragm feed detection assembly mechanism of claim 3, wherein, The assembling mechanism (5) comprises a PPU module mechanical hand (5a), a suction cup assembly (5b), and an NG material box (5c). The PPU module manipulator (5a) is installed at the middle rear end of the workbench (9), the suction cup assembly (5b) is installed at the front end of the moving seat of the PPU module manipulator (5a), and the NG material box (5c) is placed on the top of the workbench (9) and distributed at the rear end of the diaphragm positioning block (1d). The PPU module manipulator (5a) and the suction cup assembly (5b) are matched to realize the diaphragm transfer operation, and the NG material box (5c) is used to collect the defective diaphragms.

5. The novel diaphragm feed detection assembly mechanism of claim 4, wherein, The product tooling (6) is installed on the top of the workbench (9) and distributed on the side of the diaphragm positioning block (1d) away from the diaphragm feeding cylinder (2). The NG material box (5c) is located in the area between the product tooling (6) and the diaphragm positioning block (1d) and close to the rear end, and an inclined guide plate is formed on the top of the NG material box (5c), which extends above the center line of the product tooling (6) and the diaphragm positioning block (1d) and is located below the moving route of the suction cup assembly (5b).

6. The novel diaphragm feed detection assembly mechanism of claim 1, wherein, The top of the workbench (9) is also provided with a diaphragm sensor (3) and a product sensor (7) through a support, the diaphragm sensor (3) is distributed on one side of the workbench (9) and is horizontally aligned with the diaphragm feeding cylinder (2), and the detection end of the diaphragm sensor (3) is aligned with the discharging port of the diaphragm feeding cylinder (2); The product sensor (7) is distributed on one side of the product tooling (6), and the detection end of the product sensor (7) is aligned with the upper surface of the product tooling (6).

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