Efficient cleaning device for flange plate machining

Abstract

The utility model discloses an efficient cleaning device for flange machining, which relates to the technical field of flange machining and comprises an ultrasonic cleaning pool, a cover plate is fixedly mounted at the upper end of the ultrasonic cleaning pool, a movable groove is formed in one side of the middle of the cover plate, and a guide rod is fixedly mounted in the middle of the movable groove. According to the ultrasonic cleaning device for the flange plate, the linear motor is matched with the electric telescopic rod, so that the flange plate can be immersed into cleaning liquid in the ultrasonic cleaning pool so as to be cleaned, and in the process, the first motor drives the first bidirectional lead screw to drive the two first clamping plates to clamp the flange plate; after a period of time, a second motor can drive a second bidirectional lead screw to rotate to drive two first clamping plates to clamp the flange plate, meanwhile, the two first clamping plates loosen clamping of the flange plate, and the position, clamped by the clamp, of the flange plate can be cleaned by adjusting the clamping position of the clamp in the cleaning process; and the situation that the position shielded by the clamp needs to be cleaned for the second time after one round of cleaning is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to flange plate processing technical field especially, relates to a kind of cleaning device for high-efficiency flange plate processing. BACKGROUND

[0002] Flange plate, simply referred to as flange, usually refers to several holes for fixing on the periphery of a disc-shaped metal body, usually used for the important mechanical parts of the connection between pipeline, equipment or component, it is mainly made of metal material, such as steel, copper, aluminum etc., its structure includes a circular disc body, with one or more holes in the middle, flange plate may accumulate sand, debris and other substances in surface and interstice after production, these substances can cause flange plate to be blocked, so flange plate needs to be cleaned to remove these impurities, to ensure that water flows smoothly.

[0003] However, in the prior art, when cleaning flange plate, fixture is usually used to fix flange plate, and then high-speed flowing cleaning liquid is used for flushing, so as to flush away sand and debris on surface. But in actual use process, there are still some problems. The position clamped by fixture cannot be flushed by cleaning liquid in the process of flushing of the fixture for fixing flange plate, which will cause construction personnel to adjust the position of flange clamped by fixture for secondary cleaning after one round of cleaning, so as to clean the position blocked by fixture, which will cause the decline of processing efficiency, and there is certain limitation. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the problem that the position clamped by fixture cannot be flushed by cleaning liquid in the process of flushing of the fixture for fixing flange plate in the prior art, which will cause construction personnel to adjust the position of flange clamped by fixture for secondary cleaning after one round of cleaning, so as to clean the position blocked by fixture, which will cause the decline of processing efficiency, and there is certain limitation, and proposes a kind of cleaning device for high-efficiency flange plate processing.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: A kind of cleaning device for high-efficiency flange plate processing, including ultrasonic cleaning pool, the upper end of the ultrasonic cleaning pool is fixedly installed with cover plate, one side of the middle part of the cover plate is equipped with movable slot, the middle part of the movable slot is fixedly installed with guide rod, the surface of the guide rod is slidably connected with linear motor, the lower end of the linear motor is fixedly installed with electric telescopic rod, the lower end of the electric telescopic rod is fixedly installed with hollow sleeve one, one end of the hollow sleeve one is fixedly installed with motor one, the middle part of the hollow sleeve one is rotatably installed with two-way screw rod one, the one end between the two-way screw rod one and motor one is fixedly connected, the both ends of the two-way screw rod one are threadedly connected with clamping plate one, two clamping plate one are slidably connected with the middle part of hollow sleeve one respectively, the middle part of the lower end of the hollow sleeve is fixedly installed with hollow sleeve two, one end of the hollow sleeve two is fixedly installed with motor two, the middle part of the hollow sleeve two is rotatably installed with two-way screw rod two, the one end between the two-way screw rod two and motor two is fixedly connected, the both ends of the two-way screw rod two are threadedly connected with clamping plate two, two clamping plate two are slidably connected with the middle part of hollow sleeve two respectively, the one side of two groups of clamping plate one and clamping plate two is evenly fixedly installed with a plurality of hoses.

[0006] Preferably, the middle part of one side of the ultrasonic cleaning pool is provided with a through hole one, and the middle part of one side of one end of the ultrasonic cleaning pool is provided with a through hole two, and the one side of the through hole one and the through hole two is fixedly installed with a fixed plate.

[0007] Preferably, the one side of the ultrasonic cleaning pool is fixedly installed with a purification barrel, and the upper and lower parts of the middle part of the purification barrel are fixedly installed with a filter plate two and a filter plate one respectively.

[0008] Preferably, the one side of the lower end of the purification barrel is communicated and fixed with a water outlet pipe, and one end of the water outlet pipe is communicated and fixed to the other end of the other side of the ultrasonic cleaning pool.

[0009] Preferably, the other side of the upper end of the purification barrel is communicated and fixed with a water pump, and the middle part of the water pump is fixedly installed with a backwater pipe.

[0010] Preferably, the middle part of the processing table is fixedly installed with a cutting plate, the middle part of the cutting plate is provided with a cutting slot, and one end of the backwater pipe is communicated and fixed to the other end of the other side of the ultrasonic cleaning pool.

[0011] Compared with the prior art, the utility model has the advantages and positive effects that:

[0012] 1. In the utility model, when the flange plate is cleaned, the linear motor can drive the lower fixture to move to the upper side of the fixed plate to grab the flange plate to be cleaned, then the linear motor cooperates with the electric telescopic rod to immerse the flange plate into the cleaning liquid in the ultrasonic cleaning pool, the ultrasonic cleaning pool can clean the flange plate, during the process, first, the motor one drives the two-way screw rod one to drive the two clamping plates one to clamp the flange plate, after a period of time, the motor two drives the two-way screw rod two to rotate to drive the two clamping plates one to clamp the flange plate, at the same time, the motor one drives the two clamping plates one to release the clamping of the flange plate, by adjusting the position of the clamping of the fixture during the cleaning process, the position of the flange plate clamped by the fixture can also be cleaned, after one round of cleaning, the position of the fixture is not needed to be re-cleaned, the cleaning efficiency can be effectively improved.

[0013] 2. In the utility model, the surfaces of the two sets of clamping plates one and two for clamping the flange plate are provided with a plurality of hoses, the hoses can avoid the surface of the flange plate from being pressed during the clamping process, and can also improve the friction between the clamping plate one, the clamping plate two and the flange plate, so that the clamping is more firm.

[0014] 3. In the utility model, the cleaning liquid is extracted by the water pump, enters the purification bucket through the water outlet pipe and returns to the inside of the ultrasonic cleaning pool through the backwater pipe, during the process, the filter plate one and the filter plate two in the purification bucket can filter the sand and impurities in the cleaning liquid, so that the purity of the cleaning liquid can be effectively ensured, and the cleaning is more efficient. ACCURACY OF DRAWINGS

[0015] Figure 1 It is the first three-dimensional structure schematic view of the cleaning device for high-efficiency flange plate machining.

[0016] Figure 2 It is the second three-dimensional structure schematic view of the cleaning device for high-efficiency flange plate machining.

[0017] Figure 3 It is the connection relationship schematic view of the hollow sleeve one and the hollow sleeve two of the cleaning device for high-efficiency flange plate machining.

[0018] Figure 4 It is the three-dimensional structure schematic view of the electric telescopic rod of the cleaning device for high-efficiency flange plate machining.

[0019] Figure 5 It is the section structure schematic view of the purification bucket of the cleaning device for high-efficiency flange plate machining.

[0020] Legend: 1. Ultrasonic cleaning tank; 11. Cover plate; 12. Through hole one; 13. Through hole two; 14. Movable groove; 15. Linear motor; 16. Guide rod; 17. Fixing plate; 18. Water outlet pipe; 19. Purification tank; 191. Filter plate one; 192. Filter plate two; 193. Water pump; 194. Return water pipe; 2. Electric telescopic rod; 21. Hollow sleeve one; 22. Two-way lead screw one; 23. Clamping plate one; 24. Motor one; 25. Hollow sleeve two; 26. Two-way lead screw two; 27. Motor two; 28. Clamping plate two; 29. ​​Flexible hose. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, as Figures 1-5 As shown, this utility model provides a high-efficiency flange processing cleaning device, including an ultrasonic cleaning tank 1. A cover plate 11 is fixedly installed on the upper end of the ultrasonic cleaning tank 1. A movable groove 14 is opened on one side of the middle of the cover plate 11. A guide rod 16 is fixedly installed in the middle of the movable groove 14. A linear motor 15 is slidably engaged with the surface of the guide rod 16. An electric telescopic rod 2 is fixedly installed at the lower end of the linear motor 15. A hollow sleeve 21 is fixedly installed at the lower end of the electric telescopic rod 2. A motor 24 is fixedly installed at one end of the hollow sleeve 21. A bidirectional lead screw 22 is rotatably installed in the middle of the hollow sleeve 21. One end of the bidirectional lead screw 22 is fixedly connected to the motor 24. The two ends of the bidirectional screw 22 are threaded with clamping plates 23. The two clamping plates 23 are slidably engaged with the middle of the hollow sleeve 21. The middle of the lower end of the hollow sleeve 21 is fixedly installed with a hollow sleeve 25. One end of the hollow sleeve 25 is fixedly installed with a motor 27. The middle of the hollow sleeve 25 is rotatably installed with a bidirectional screw 26. One end of the bidirectional screw 26 is fixedly connected to the motor 27. Both ends of the bidirectional screw 26 are threaded with clamping plates 28. The two clamping plates 28 slide in the middle of the hollow sleeve 25. Multiple flexible hoses 29 are evenly fixedly installed on one side of the clamping plates 28 of the two sets of clamping plates 23.

[0024] The specific settings and effects of the embodiment will be described below. When the flange plate is cleaned, the linear motor 15 can drive the lower clamp to move above the fixed plate 17 to grab the flange plate to be cleaned. Then, the linear motor 15 cooperates with the electric telescopic rod 2 to immerse the flange plate into the cleaning liquid in the ultrasonic cleaning tank 1. The ultrasonic cleaning tank 1 cleans the flange plate. During the process, the motor one 24 drives the two-way screw rod one 22 to drive the two clamping plates one 23 to clamp the flange plate. After a period of time, the motor two 27 drives the two-way screw rod two 26 to rotate to drive the two clamping plates one 23 to clamp the flange plate. At the same time, the motor one 24 drives the two clamping plates one 23 to release the clamping of the flange plate. By adjusting the position of the clamp during cleaning, the position of the flange plate clamped by the clamp can also be cleaned, avoiding the need for rework to clean the position blocked by the clamp after one round of cleaning. The cleaning efficiency can be effectively improved.

[0025] In the second embodiment, as shown in Figure 1 , Figure 2 and Figure 5 , a through hole one 12 is formed in the middle of one side of the ultrasonic cleaning tank 1, a through hole two 13 is formed in the middle of one side of one end of the ultrasonic cleaning tank 1, the through hole one 12 and the through hole two 13 are both fixedly installed with a fixed plate 17 on one side, a purification barrel 19 is fixedly installed on one side of the ultrasonic cleaning tank 1, a filter plate two 192 and a filter plate one 191 are fixedly installed above and below the middle of the purification barrel 19, a water outlet pipe 18 is fixedly communicated on one side of the lower end of the purification barrel 19, one end of the water outlet pipe 18 is fixedly communicated with the other end on the other side of the ultrasonic cleaning tank 1, a water pump 193 is fixedly communicated on the other side of the upper end of the purification barrel 19, a backwater pipe 194 is fixedly installed in the middle of the water pump 193, and one end of the backwater pipe 194 is fixedly communicated with the other end on the other side of the ultrasonic cleaning tank 1.

[0026] The effect achieved by the whole embodiment is that before the flange plate is cleaned, the operator first places the flange plate to be cleaned on the fixed plate 17, then starts the linear motor 15 to drive the lower clamp to move above the fixed plate 17 to grab the flange plate to be cleaned, then the linear motor 15 cooperates with the electric telescopic rod 2 to immerse the flange plate in the cleaning liquid in the ultrasonic cleaning tank 1, the ultrasonic cleaning tank 1 cleans the flange plate, in the process, the motor one 24 drives the two clamping plates one 23 to clamp the flange plate, after a period of time, the motor two 27 drives the two-way screw rod two 26 to rotate to drive the two clamping plates one 23 to clamp the flange plate, at the same time, the motor one 24 drives the two clamping plates one 23 to loosen the clamping of the flange plate, wherein the surfaces of the two sets of clamping plates one 23 and clamping plates two 28 are provided with a plurality of hoses 29, the hoses 29 can avoid leaving marks on the surface of the flange plate during clamping, and can also make the clamping more firm, by adjusting the position of the clamp during cleaning, the position of the flange plate clamped by the clamp can also be cleaned, avoiding the need for rework to clean the position blocked by the clamp after one round of cleaning, at the same time, the cleaning liquid is also continuously pumped out by the water pump 193, enters the purification barrel 19 through the water outlet pipe 18, and returns to the inside of the ultrasonic cleaning tank 1 through the backwater pipe 194, in the process, the filter plate one 191 and the filter plate two 192 in the purification barrel 19 filter the sand and impurities in the cleaning liquid, which can effectively ensure the purity of the cleaning liquid and make the cleaning more efficient, after cleaning, the linear motor 15 cooperates with the electric telescopic rod 2 to place the flange plate back on the fixed plate 17.

[0027] The method for using the device and the working principle are as follows: before the flange plate is cleaned, the operator first places the flange plate to be cleaned on the fixing plate 17, then starts the linear motor 15 to drive the lower clamp to move to the upper side of the fixing plate 17 to grab the flange plate to be cleaned, then the linear motor 15 cooperates with the electric telescopic rod 2 to immerse the flange plate into the cleaning liquid in the ultrasonic cleaning tank 1, the ultrasonic cleaning tank 1 cleans the flange plate, in the process, the motor one 24 drives the two clamping plates one 23 to clamp the flange plate, after a period of time, the motor two 27 drives the two-way screw rod two 26 to rotate to drive the two clamping plates one 23 to clamp the flange plate, at the same time, the motor one 24 drives the two clamping plates one 23 to release the clamping of the flange plate, the surfaces of the two clamping plates one 23 and the clamping plate two 28 are provided with a plurality of hoses 29, the hoses 29 can avoid leaving marks on the surface of the flange plate in the process of clamping the flange plate, and can make the clamping more firm, by adjusting the position clamped by the clamp in the cleaning process, the position of the flange plate clamped by the clamp can also be cleaned, avoiding the need for rework to clean the position blocked by the clamp again after one round of cleaning, at the same time, the cleaning liquid is continuously pumped out by the water pump 193, enters the purification barrel 19 through the water outlet pipe 18, and returns to the inside of the ultrasonic cleaning tank 1 through the backwater pipe 194, in the process, the filter plate one 191 and the filter plate two 192 in the purification barrel 19 filter the sand and impurities in the cleaning liquid, which can effectively ensure the purity of the cleaning liquid and make the cleaning more efficient, after the cleaning is completed, the linear motor 15 cooperates with the electric telescopic rod 2 to place the flange plate back on the fixing plate 17.

[0028] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the present application to the above embodiments still falls within the protection scope of the present application.

Claims

1. A high-efficiency flange processing cleaning device, comprising an ultrasonic cleaning tank (1), wherein a cover plate (11) is fixedly installed on the upper end of the ultrasonic cleaning tank (1), a movable groove (14) is provided on one side of the middle part of the cover plate (11), a guide rod (16) is fixedly installed in the middle of the movable groove (14), a linear motor (15) is slidably engaged on the surface of the guide rod (16), and an electric telescopic rod (2) is fixedly installed at the lower end of the linear motor (15), characterized in that: The lower end of the electric telescopic rod (2) is fixedly installed with a hollow sleeve I (21), one end of the hollow sleeve I (21) is fixedly installed with a motor I (24), the middle part of the hollow sleeve I (21) is rotatably installed with a bidirectional screw rod I (22), one end of the bidirectional screw rod I (22) is fixedly connected with the motor I (24), both ends of the bidirectional screw rod I (22) are threadedly connected with clamping plates I (23), the two clamping plates I (23) are respectively slidably connected with the middle part of the hollow sleeve I (21), the middle part of the lower end of the hollow sleeve I (21) is fixedly installed with a hollow sleeve II (25), one end of the hollow sleeve II (25) is fixedly installed with a motor II (27), the middle part of the hollow sleeve II (25) is rotatably installed with a bidirectional screw rod II (26), one end of the bidirectional screw rod II (26) is fixedly connected with the motor II (27), both ends of the bidirectional screw rod II (26) are threadedly connected with clamping plates II (28), the two clamping plates II (28) are respectively slidably connected with the middle part of the hollow sleeve II (25), a plurality of hoses (29) are uniformly fixedly installed on one side of the two clamping plates I (23) and the two clamping plates II (28).

2. The cleaning device for machining of high-efficiency flange plates according to claim 1, characterized in that: The middle part of one side of the ultrasonic cleaning tank (1) is provided with a through hole I (12), the middle part of one side of one end of the ultrasonic cleaning tank (1) is provided with a through hole II (13), and one side of the through hole I (12) and the through hole II (13) is fixedly installed with a fixed plate (17).

3. The cleaning device for machining high-efficiency flange plates according to claim 2, characterized in that: One side of the ultrasonic cleaning tank (1) is fixedly installed with a purification barrel (19), and the upper and lower parts of the middle part of the purification barrel (19) are fixedly installed with a second filter plate (192) and a first filter plate (191).

4. The cleaning device for machining high-efficiency flange plates according to claim 3, characterized in that: One side of the lower end of the purification barrel (19) is fixedly connected with a water outlet pipe (18), one end of the water outlet pipe (18) is fixedly connected with the other end of the other side of the ultrasonic cleaning tank (1).

5. The cleaning device for machining high-efficiency flange plates according to claim 4, characterized in that: The other side of the upper end of the purification barrel (19) is fixedly connected with a water pump (193), and the middle part of the water pump (193) is fixedly installed with a water return pipe (194).

6. The cleaning device for machining of high-efficiency flange plates according to claim 5, characterized in that: One end of the water return pipe (194) is fixedly connected with the other end of the other side of the ultrasonic cleaning tank (1).

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