Calendering device for copper wire processing
By introducing clamping and rolling mechanisms into the rolling equipment for copper wire processing, the problems of displacement and temperature control of copper wire during the rolling process are solved, achieving stable rolling of copper wire and long service life of the equipment.
Patent Information
- Application Number
- CN202423247138.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing copper wire processing rolling equipment is prone to copper wire displacement during operation, and the lack of cooling equipment during the rolling process affects product quality and equipment lifespan.
The design employs a clamping mechanism and a rolling mechanism. The clamping mechanism uses a motor to drive the clamping plate to stabilize the copper wire, while the rolling mechanism uses water pipes and a motor to drive the pressure rollers to reduce the temperature, ensuring that the copper wire does not deviate during the rolling process and controlling the temperature within a reasonable range.
It improves the stability and effectiveness of copper wire rolling, extends the service life of equipment, and ensures product quality.
Smart Images
Figure CN223733523U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper wire processing technology, and in particular to a rolling device for copper wire processing. Background Technology
[0002] The existing copper wire processing rolling equipment has at least the following drawbacks: 1. The copper wire is prone to displacement during operation, which affects the rolling effect; 2. The existing equipment does not have a cooling device during the rolling process, so the product quality cannot be guaranteed and the service life of the equipment is affected. Therefore, we have introduced a copper wire processing rolling equipment. Utility Model Content
[0003] The main objective of this invention is to provide a rolling device for copper wire processing, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A rolling device for copper wire processing includes a support frame with a groove at the front end, an uncoiler movably connected inside the support frame, a clamping mechanism fixedly connected to the lower inner wall of the support frame, and a rolling mechanism movably connected to the left and right inner walls of the support frame.
[0006] Preferably, the clamping mechanism includes a connecting frame, a movable component is fixedly connected to the right end of the connecting frame, a wire guide is fixedly connected to the front end of the connecting frame, a number of heat dissipation holes are opened at the right end of the wire guide, and a laser blade and a heat dissipation fan are fixedly connected to the left inner wall of the wire guide, with the heat dissipation fan located at the rear of the laser blade.
[0007] Preferably, the lower end of the connecting frame is fixedly connected to the support frame, and the connecting frame is located between the uncoiler and the calendering mechanism.
[0008] By adopting the above technical solutions, it is possible to ensure that the copper wire remains stable during the rolling process, without deviation or shaking, thereby improving the rolling effect. It is also possible to ensure that the temperature of the die and the copper wire is kept within a certain range during the rolling process, thus extending the service life of the equipment.
[0009] Preferably, the active component includes a first motor, a threaded rod fixedly connected to the output end of the first motor, a slider threadedly connected to the outer surface of the threaded rod, a clamping plate fixedly connected to the right end of the slider, and a clamping plate placed at the lower part of the threaded rod.
[0010] By adopting the above technical solution, the clamping plate can be flexibly adjusted to stabilize and fix the copper wire.
[0011] Preferably, both clamping plates are located at the lower part of the threaded rod, the left end of the first motor is fixedly connected to the connecting frame, the left end of the threaded rod is movably connected to the connecting frame, the outer surface of the slider is slidably connected to the connecting frame, the clamping plate located on the left is fixedly connected to the slider, and the clamping plate located on the right is fixedly connected to the connecting frame.
[0012] By adopting the above technical solution, the overall structure is simple and easy to operate.
[0013] Preferably, the calendering mechanism includes a second motor, a rotating rod fixedly connected to the output end of the second motor, a main gear fixedly connected to the outer surface of the rotating rod, a secondary gear meshing with the outer surface of the main gear, a rotating rod fixedly connected inside the secondary gear, a water outlet valve and a connecting block fixedly connected to the outer surfaces of both rotating rods, a water pipe fixedly connected to the outer surfaces of both connecting blocks, and a pressure roller fixedly connected to the outer surfaces of both water pipes.
[0014] By adopting the above technical solution, which uses a single motor to drive the calendering mechanism, operating costs are reduced.
[0015] Preferably, the right end of the second motor is fixedly connected to the support frame, the outer surfaces of both rotating rods are movably connected to the support frame, the left and right ends of the main gear and the secondary gear are movably connected to the groove, the water outlet valve is located on the left side of the connecting block, and the outer surface of the water pipe is movably connected to the support frame.
[0016] By adopting the above technical solution, the second motor, the water pipe, and the pressure roller are all directly connected to the support frame, ensuring the stability of the mechanism.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In this utility model, by setting up a clamping mechanism, starting the first motor, driving the slider and clamping plate to move, clamping the copper wire, starting the uncoiler, laser knife and cooling fan, the clamped copper wire is cut, which can ensure that the copper wire remains stable during the rolling process, without deviation or shaking, improving the rolling effect, and preventing equipment damage or copper wire performance degradation due to long-term high-temperature operation.
[0019] 2. In this utility model, by setting up a rolling mechanism and connecting an external water source to a water pipe, starting the second motor and driving the pressure roller to rotate, it is possible to ensure that the temperature of the mold and copper wire is kept within a certain range during the rolling process, thereby improving the rolling effect and product quality and extending the service life of the equipment. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a rolling device for copper wire processing according to the present invention;
[0021] Figure 2This is a schematic diagram of the overall structure of the adjusting mechanism of a rolling device for copper wire processing according to this utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the fixing component of a rolling device for copper wire processing according to this utility model;
[0023] Figure 4 This is a schematic diagram of the overall structure of the storage mechanism of a rolling device for copper wire processing according to this utility model.
[0024] In the diagram: 1. Support frame; 2. Groove; 3. Uncoiler; 4. Clamping mechanism; 5. Calendering mechanism; 41. Connecting frame; 42. Movable component; 43. Wire guide frame; 44. Heat dissipation hole; 45. Laser knife; 46. Cooling fan; 421. First motor; 422. Threaded rod; 423. Slider; 424. Clamping plate; 51. Second motor; 52. Rotating rod; 53. Main gear; 54. Secondary gear; 55. Water outlet valve; 56. Connecting block; 57. Water pipe; 58. Pressure roller. Detailed Implementation
[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Please see Figure 1-4 This utility model provides a technical solution:
[0029] A rolling device for copper wire processing includes a support frame 1, a groove 2 at the front end of the support frame 1, an uncoiling machine 3 movably connected inside the support frame 1, a clamping mechanism 4 fixedly connected to the lower inner wall of the support frame 1, and a rolling mechanism 5 movably connected to the left and right inner walls of the support frame 1.
[0030] In this embodiment, the clamping mechanism 4 includes a connecting frame 41, a movable component 42 fixedly connected to the right end of the connecting frame 41, a wire guide frame 43 fixedly connected to the front end of the connecting frame 41, a plurality of heat dissipation holes 44 opened at the right end of the wire guide frame 43, a laser blade 45 and a cooling fan 46 fixedly connected to the left inner wall of the wire guide frame 43, the cooling fan 46 being located at the rear of the laser blade 45; the lower end of the connecting frame 41 is fixedly connected to the support frame 1, and the connecting frame 41 is located between the uncoiling machine 3 and the calendering mechanism 5; the movable component 42 includes a first motor 421, and a screw is fixedly connected to the output end of the first motor 421. The threaded rod 422 has a slider 423 threadedly connected to its outer surface. A clamping plate 424 is fixedly connected to the right end of the slider 423. The clamping plate 424 is placed at the lower part of the threaded rod 422. Both clamping plates 424 are located at the lower part of the threaded rod 422. The left end of the first motor 421 is fixedly connected to the connecting frame 41. The left end of the threaded rod 422 is movably connected to the connecting frame 41. The outer surface of the slider 423 is slidably connected to the connecting frame 41. The clamping plate 424 on the left is fixedly connected to the slider 423. The clamping plate 424 on the right is fixedly connected to the connecting frame 41.
[0031] Through the above scheme: Clamping mechanism 4 ensures that the copper wire remains stable during the rolling process, without deviation or shaking. Laser cutter 45 can make a notch on the surface of the copper wire, so that when the notched copper wire enters the rolling mechanism for rolling, the surface of the copper wire can extend towards the notch, thereby reducing the resistance during rolling and improving the rolling effect. The function of cooling fan 46 is to dissipate heat and cool the clamping mechanism and copper wire during the rolling process, preventing equipment damage or copper wire performance degradation due to prolonged high temperature operation.
[0032] In this embodiment, the calendering mechanism 5 includes a second motor 51. A rotating rod 52 is fixedly connected to the output end of the second motor 51. A main gear 53 is fixedly connected to the outer surface of the rotating rod 52. A secondary gear 54 is meshed with the outer surface of the main gear 53. A rotating rod 52 is fixedly connected inside the secondary gear 54. A water outlet valve 55 and a connecting block 56 are fixedly connected to the outer surfaces of both rotating rods 52. A water pipe 57 is fixedly connected to the outer surfaces of both connecting blocks 56. A pressure roller 58 is fixedly connected to the outer surfaces of both water pipes 57. The right end of the second motor 51 is fixedly connected to the support frame 1. The outer surfaces of both rotating rods 52 are movably connected to the support frame 1. The left and right ends of the main gear 53 and the secondary gear 54 are movably connected to the groove 2. The water outlet valve 55 is located on the left side of the connecting block 56. The outer surface of the water pipe 57 is movably connected to the support frame 1.
[0033] Through the above solution, the rolling mechanism 5 can ensure that the temperature of the die and copper wire is kept within a certain range during the rolling process, avoiding problems such as material deformation and hardness reduction caused by high temperature, thereby improving the rolling effect and product quality, and extending the service life of the equipment.
[0034] It should be noted that this utility model is a rolling device for copper wire processing. During use, an outer receiving coiler is first placed at the front end of the equipment. One end of the copper wire on the outer surface of the uncoiler 3 is passed through the connecting frame 41 and the wire guide frame 43 until the outer receiving coiler is fixed in place. The first motor 421 is started, driving the slider 423 and the clamping plate 424 to move and clamp the copper wire. The uncoiler 3, laser cutter 45, and cooling fan 46 are then started to cut the clamped copper wire. The clamping mechanism 4 ensures that the copper wire remains stable during the rolling process, preventing deviation or shaking, improving the rolling effect, and preventing damage due to prolonged use. High-temperature operation can lead to equipment damage or a decrease in the performance of copper wire. Secondly, an external water source is connected to the water pipe 57, which is connected to the outer surface of the outlet valve 55. When the copper wire passes through the rolling mechanism 5, the second motor 51 is started, which drives the rotating rod 52 and the pressure roller 58 to rotate and roll the copper wire. At this time, the water source in the water pipe 57 plays a role in reducing the temperature of the pressure roller 58. The rolling mechanism 5 can ensure that the temperature of the mold and the copper wire is kept within a certain range during the rolling process, avoiding problems such as material deformation and hardness reduction caused by high temperature, thereby improving the rolling effect and product quality, and extending the service life of the equipment.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A calendering device for copper wire processing, comprising a support frame (1), characterized in that: The support frame (1) is provided with a groove (2) at the front end, an uncoiler (3) is movably connected in the support frame (1), a clamping mechanism (4) is fixedly connected to the lower inner wall of the support frame (1), and a calendering mechanism (5) is movably connected to the left and right inner walls of the support frame (1). The clamping mechanism (4) comprises a connecting frame (41), the right end of the connecting frame (41) is fixedly connected with a movable assembly (42), the front end of the connecting frame (41) is fixedly connected with a wire passing frame (43), a plurality of heat dissipation holes (44) are formed in the right end of the wire passing frame (43), a laser cutter (45) and a heat dissipation fan (46) are fixedly connected to the left inner wall of the wire passing frame (43), and the heat dissipation fan (46) is located at the rear of the laser cutter (45).
2. The calendering device for copper wire processing according to claim 1, characterized in that: The lower end of the connecting frame (41) is fixedly connected with the support frame (1), and the connecting frame (41) is located between the uncoiler (3) and the calendering mechanism (5).
3. The calendering device for copper wire processing according to claim 1, characterized in that: The movable assembly (42) comprises a first motor (421), the output end of the first motor (421) is fixedly connected with a threaded rod (422), the outer surface of the threaded rod (422) is threadedly connected with a sliding block (423), the right end of the sliding block (423) is fixedly connected with a clamping plate (424), and the lower part of the threaded rod (422) is placed with the clamping plate (424).
4. The calendering device for copper wire processing according to claim 3, characterized in that: Both of the clamping plates (424) are located in the lower part of the threaded rod (422), the left end of the first motor (421) is fixedly connected with the connecting frame (41), the left end of the threaded rod (422) is movably connected with the connecting frame (41), the outer surface of the sliding block (423) is slidably connected with the connecting frame (41), the clamping plate (424) located at the left part is fixedly connected with the sliding block (423), and the clamping plate (424) located at the right part is fixedly connected with the connecting frame (41).
5. The calendering device for copper wire processing according to claim 1, characterized in that: The calendering mechanism (5) comprises a second motor (51), the output end of the second motor (51) is fixedly connected with a rotating rod (52), the outer surface of the rotating rod (52) is fixedly connected with a main gear (53), the outer surface of the main gear (53) is meshedly connected with a secondary gear (54), the secondary gear (54) is fixedly connected with the rotating rod (52) in the inner part, the outer surfaces of the two rotating rods (52) are fixedly connected with a water outlet valve (55) and a connecting block (56), the outer surfaces of the two connecting blocks (56) are fixedly connected with a water passing pipe (57), and the outer surfaces of the two water passing pipes (57) are fixedly connected with a compression roller (58).
6. The calendering device for copper wire processing according to claim 5, characterized in that: The right end of the second motor (51) is fixedly connected with the support frame (1), the outer surfaces of the two rotating rods (52) are movably connected with the support frame (1), the left and right ends of the main gear (53) and the secondary gear (54) are movably connected with the groove (2), the water outlet valve (55) is located at the left part of the connecting block (56), and the outer surface of the water passing pipe (57) is movably connected with the support frame (1).