Flattening device for machining
By designing a slider and adjustment components on the frame, the distance between the upper and lower pressure rollers can be gradually adjusted, solving the problem of the non-adjustable pressure of existing flattening devices and ensuring the smooth and safe flattening of parts.
Patent Information
- Application Number
- CN202520148870.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing flattening devices cannot flexibly adjust the pressure, resulting in damage to complex-shaped or soft-material parts, and poor flattening effect for parts with large deformation.
By using sliders and adjustment components mounted on the frame, and through a screw and worm gear transmission system, the distance between the upper and lower pressure rollers can be gradually adjusted. Combined with a gradual flattening method, this gradually eliminates deformation and stress in the parts.
This process achieves smooth flattening of parts, avoiding excessive deformation and damage, and ensuring the effectiveness and safety of the flattening process.
Smart Images

Figure CN223733578U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of flattening devices, in particular to a flattening device for machining. BACKGROUND
[0002] In the machining process, many parts will be deformed to varying degrees after manufacturing or after going through the preliminary machining process, which has a negative impact on subsequent assembly and use performance, so it is usually necessary to use a flattening device to flatten them to meet the needs of modern high-precision machining. The existing flattening device usually uses fixed pressure to flatten the parts, which is not convenient for flexible adjustment according to the material, shape and deformation degree of the parts. For some parts with complex shape or soft material, fixed pressure may cause excessive local pressure, causing damage to the parts; and for parts with large deformation, it may not achieve the ideal flattening effect due to insufficient pressure, which has certain limitations in use. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the problems raised in the above background art, the present application provides a flattening device for machining.
[0004] The flattening device for machining provided by the present application adopts the following technical scheme:
[0005] A flattening device for machining, comprising a frame, a plurality of sliding grooves are evenly arranged on the front side and the rear side of the frame, a plurality of sliding blocks are slidably installed in the plurality of sliding grooves, an upper pressing roller is rotatably installed between the corresponding two sliding blocks, a plurality of adjusting assemblies for driving the sliding blocks to move vertically are arranged on the frame, an electric motor is fixedly installed on one side of each of the plurality of sliding blocks on the rear side, the output end of the electric motor is fixedly connected with one end of the upper pressing roller, a plurality of lower pressing rollers for cooperating with the upper pressing roller are rotatably installed on the inner side wall of the frame, a drive motor is arranged on one side of the frame, and the drive motor is in transmission connection with the lower pressing rollers through a drive assembly.
[0006] Preferably, the adjusting assembly comprises a connecting plate, a screw rod and two connecting rods, the bottom end of the connecting rod is movably penetrated through the side wall of the frame and fixedly connected with the upper surface of the sliding block, the top end of the connecting rod is fixedly connected with the lower surface of the connecting plate, the connecting plate is located on the top of the frame, the screw rod is threadedly installed on the side wall of the connecting plate, and the bottom end of the screw rod is rotatably connected with the upper surface of the frame.
[0007] Preferably, the top end of the screw rod is fixedly connected with a rotating wheel.
[0008] Preferably, the driving assembly comprises a plurality of worms and a plurality of worm gears, one side of the frame is symmetrically and fixedly connected with mounting plates, a connecting shaft is rotatably installed between the two mounting plates, a plurality of worms are sleeved on the side wall of the connecting shaft, one end of each of the plurality of upper pressing rollers is movably penetrated through the side wall of the frame and fixedly connected with a worm gear engaged with the worm, and one side of one of the mounting plates is fixedly connected with the driving motor, and one end of the connecting shaft is fixedly connected with the output end of the driving motor.
[0009] Preferably, one side of each of the plurality of sliders on the front side is provided with a pointer, and the front side of the frame is provided with a plurality of sets of scale lines matched with the pointers.
[0010] To sum up, the present application has the following beneficial technical effects:
[0011] Compared with the prior art, the upper pressing rollers can be moved by the rotating wheels, so that the distance between the upper pressing rollers and the lower pressing rollers can be adjusted according to actual needs, the distances between the three groups of upper pressing rollers and lower pressing rollers gradually decrease from left to right, and the progressive flattening of the parts can be realized. At the beginning, the left pressing rollers with a larger distance can preliminarily flatten the parts, so that the large deformation and stress of the parts can be eliminated, and a foundation for subsequent accurate flattening is laid. As the parts move to the right, the pressing rollers with gradually decreasing distances in the middle and on the right further apply pressure to the parts, and gradually correct the small deformation and unevenness. This progressive flattening method can effectively avoid excessive deformation, fracture or internal defects of the parts caused by one-time excessive pressure, and ensure that the flattening process is stable and effective. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 is a three-dimensional structure schematic diagram of the embodiment of the application;
[0013] Fig. 2 is a structure schematic diagram of another view of the embodiment of the application;
[0014] Fig. 3 is a structure schematic diagram of the driving assembly of the embodiment of the application.
[0015] Explanation of reference signs: 1, frame; 2, slider; 3, connecting rod; 4, connecting plate; 5, screw rod; 6, rotating wheel; 7, upper pressing roller; 8, lower pressing roller; 9, driving motor; 10, pointer; 11, scale line; 12, motor; 13, mounting plate; 14, connecting shaft; 15, worm; 16, worm gear. DETAILED DESCRIPTION
[0016] The following will be described in detail in combination with the accompanying Figs. 1-3 The application will be further described in detail.
[0017] The embodiment of the application discloses a flattening device for machining. Referring to Figs. 1-3The utility model provides a kind of flattening device for mechanical processing, including frame 1, multiple sliding grooves are opened with equal interval in the front side and rear side of frame 1, multiple sliding grooves are slidably installed with slider 2 inside, corresponding two sliders 2 are rotatably installed with upper press roller 7, frame 1 is provided with multiple groups of adjusting assembly for driving slider 2 vertical movement, adjusting assembly includes connecting plate 4, screw 5 and two connecting rods 3, the bottom end of connecting rod 3 is movably penetrated through the side wall of frame 1 and is fixedly connected with the upper surface of slider 2, the top end of connecting rod 3 is fixedly connected with the lower surface of connecting plate 4, connecting plate 4 is located at the top of frame 1, screw 5 is penetrated and is installed on the side wall of connecting plate 4, the bottom end of screw 5 is rotatably connected with the upper surface of frame 1, the top end of screw 5 is fixedly connected with rotating wheel 6, the side of multiple sliders 2 in rear side is fixedly installed with motor 12, the output end of motor 12 is fixedly connected with one end of upper press roller 7, the inner side wall of frame 1 is rotatably installed with multiple lower press rollers 8 used in cooperation with upper press roller 7, one side of frame 1 is provided with driving motor 9, driving motor 9 is drivingly connected with lower press roller 8 through driving assembly, driving assembly includes multiple worms 15 and multiple worm gears 16, one side of frame 1 is fixedly connected with mounting plate 13 symmetrically, connecting shaft 14 is rotatably installed between two mounting plates 13, multiple worms 15 are sleeved on the side wall of connecting shaft 14, one end of multiple lower press rollers 8 is movably penetrated through the side wall of frame 1 and is fixedly connected with worm gear 16 engaged with worm 15, driving motor 9 is fixedly connected with one side of one of mounting plate 13, the output end of driving motor 9 is fixedly connected with one end of connecting shaft 14.
[0018] Thread between screw 5 and connecting plate 4 can realize self-locking, and the self-locking condition depends on the spiral angle of thread, friction coefficient and the load. The self-locking condition can be calculated by the following formula: self-locking condition=friction coefficient*tan(spiral angle) >=1. When this condition is met, the threaded connection is self-locking. The above content is prior art, and the corresponding self-locking angle can be set according to the friction coefficient of the material in actual application, which is not described here; when the lead angle (λ) of worm 15 is less than the friction angle (φ) of the contact surface of worm gear 16 and worm 15, the transmission system of worm gear 16 and worm 15 can realize self-locking, and through external power equipment, worm 15 can be driven to rotate clockwise and counterclockwise, and then the clockwise rotation and counterclockwise rotation of worm gear 16 are realized.
[0019] The implementation principle of the flattening device for machining according to an embodiment of the application is as follows: the electrical elements appearing in the application are externally connected to a power supply and a control switch during use. During use, a worker can drive the screw rod 5 to rotate through the rotating wheel 6, the screw rod 5 can drive the connecting plate 4 to move vertically, the connecting plate 4 can drive the sliding block 2 to move through the connecting rod 3, the sliding block 2 can drive the upper pressing roller 7 thereon to move, and the worker can adjust the distance between the adjacent upper pressing roller 7 and lower pressing roller 8 according to actual needs, so that the distance between the multiple sets of upper pressing roller 7 and lower pressing roller 8 gradually decreases from left to right. The upper pressing roller 7 can be driven to rotate by starting the motor 12, the connecting shaft 14 can be driven to rotate by starting the driving motor 9, the multiple worm gears 16 can be driven to rotate by the multiple worms 15 of the connecting shaft 14, and the multiple lower pressing rollers 8 can be driven to rotate by the multiple worm gears 16. When viewed from the front side, the upper pressing roller 7 rotates in the counterclockwise direction, and the lower pressing roller 8 rotates in the clockwise direction. Then, the part to be flattened is placed between the upper pressing roller 7 and the lower pressing roller 8 on the left side, so that the part can be flattened during the process of being conveyed to the right. During this process, the upper pressing roller 7 can be driven to move by the rotating wheel 6, so that the worker can adjust the distance between the upper pressing roller 7 and the lower pressing roller 8 according to actual needs. The spacing between the three sets of upper pressing roller 7 and lower pressing roller 8 gradually decreases from left to right, so that the part can be progressively flattened. At the beginning, the pressing rollers with a larger spacing on the left side preliminarily flatten the part, so that the larger deformation and stress of the part can be eliminated, thereby laying a foundation for subsequent accurate flattening. As the part moves to the right, the pressing rollers with gradually decreasing spacing in the middle and on the right side further apply pressure to the part, so that the smaller deformation and unevenness of the part can be gradually corrected. This progressive flattening method can effectively avoid excessive deformation, fracture or internal defects of the part caused by one-time excessive pressure, and ensure that the flattening process is stable and effective.
[0020] With reference to Fig. 1 The side of the multiple sliding blocks 2 on the front side is provided with a pointer 10, and the front side of the frame 1 is provided with multiple sets of scale lines 11 used in cooperation with the pointer 10. The pointer 10 can be driven to move by the sliding block 2, and the scale line 11 pointed to by the pointer 10 facilitates the worker to understand the movement distance of the upper pressing roller 7.
[0021] Finally, it should be pointed out that, in the description of the application, it should be pointed out that, unless otherwise specified and limited, the terms “installation”, “connection” and “connection” should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication between the two elements, or direct connection. “Up”, “down”, “left”, “right” and the like are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may change;
[0022] Secondly: the utility model discloses the embodiment in the drawing, only relate to the structure with the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
[0023] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
[0024] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the scope of protection of the present application.
Claims
1. A flattening device for machining, characterized in that: The utility model relates to a frame (1) is provided with a plurality of slide grooves on the front side and rear side, and a plurality of slide blocks (2) are slidably installed in the slide grooves, and an upper pressing roller (7) is rotatably installed between the corresponding two slide blocks (2), a plurality of adjusting assemblies for driving the slide blocks (2) to move vertically are arranged on the frame (1), an electric motor (12) is fixedly installed on one side of the slide block (2) on the rear side, the output end of the electric motor (12) is fixedly connected with one end of the upper pressing roller (7), a plurality of lower pressing rollers (8) are rotatably installed on the inner side wall of the frame (1) and used in cooperation with the upper pressing roller (7), and a drive motor (9) is arranged on one side of the frame (1) and is in transmission connection with the lower pressing roller (8) through a drive assembly.
2. A flattening device for machining according to claim 1, characterized in that: The adjusting assembly comprises a connecting plate (4), a screw rod (5) and two connecting rods (3), the bottom end of the connecting rod (3) is movably penetrated through the side wall of the frame (1) and is fixedly connected with the upper surface of the slide block (2), the top end of the connecting rod (3) is fixedly connected with the lower surface of the connecting plate (4), the connecting plate (4) is located on the top of the frame (1), the screw rod (5) is threadedly installed on the side wall of the connecting plate (4), and the bottom end of the screw rod (5) is rotatably connected with the upper surface of the frame (1).
3. A flattening device for machining according to claim 2, characterized in that: The top end of the screw rod (5) is fixedly connected with a rotating wheel (6).
4. A flattening device for machining according to claim 1, characterized in that: The drive assembly comprises a plurality of worms (15) and a plurality of worm gears (16), the frame (1) is fixedly connected with mounting plates (13) on one side, a connecting shaft (14) is rotatably installed between the two mounting plates (13), a plurality of worms (15) are sleeved on the side wall of the connecting shaft (14), one end of each of the plurality of lower pressing rollers (8) is movably penetrated through the side wall of the frame (1) and is fixedly connected with a worm gear (16) engaged with the worm (15), one side of one of the mounting plates (13) is fixedly connected with the drive motor (9), and the output end of the drive motor (9) is fixedly connected with one end of the connecting shaft (14).
5. A flattening device for machining according to claim 1, characterized in that: One side of each of the plurality of slide blocks (2) on the front side is provided with a pointer (10), and the front side of the frame (1) is provided with a plurality of scale lines (11) used in cooperation with the pointers (10).