Titanium alloy pipe straightening machine
By introducing a cleaning device and an air supply mechanism into the titanium alloy tube straightening machine, the particulate matter on the surface of the titanium alloy tube is cleaned by gas, which solves the problem of pits caused by titanium chips and improves the straightening quality.
Patent Information
- Application Number
- CN202520184245.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-06
AI Technical Summary
During the straightening process of titanium alloy tubes, particles such as titanium chips may cause surface pits, affecting the straightening quality.
A cleaning device, including an air delivery mechanism and a distribution pipe, is used to remove particulate matter from the surface of the titanium alloy tube by blowing air. The airflow is controlled by an adjustment mechanism to ensure the cleaning effect.
This effectively prevents the formation of pits on the surface of titanium alloy tubes and improves the straightening quality.
Smart Images

Figure CN223733581U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of titanium alloy tube surface cleaning technology, specifically to a titanium alloy tube straightening machine. Background Technology
[0002] After annealing, pipes may bend under high temperatures, necessitating the use of a straightening machine to improve their straightness. A straightening machine typically uses hyperbolic rollers to compress the pipe and other materials, altering their straightness. Specifically, it straightens materials of different diameters by changing the angle between the two rollers, with both the upper and lower rollers fixed and supported by a support frame.
[0003] During the straightening process, the titanium alloy tube moves from left to right. As it moves forward, the bent titanium alloy tube may collide with the support frame of the straightening machine. After the collision, the surface of the tube will be scratched, producing titanium shavings and other particles. The rollers or the tube may stick to the detached particles. If they are not cleaned in time, the titanium alloy tube in the later part is prone to pitting during the straightening process, affecting the appearance and resulting in poor tube straightening quality. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a titanium alloy tube straightening machine, which can avoid the pitting phenomenon caused by titanium alloy tubes due to titanium shavings and other particles.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A titanium alloy tube straightening machine includes straightening rollers for straightening titanium alloy tubes and a cleaning device for cleaning particles from the surface of the titanium alloy tubes. The cleaning device includes an air supply mechanism, which includes a main air supply pipe and a branch air supply pipe. The output port of the main air supply pipe is connected to the input port of the branch air supply pipe. The branch air supply pipe has an air outlet connected to the input port. The air outlet is configured to face the titanium alloy tubes between the straightening rollers and is located on the front or rear side of the straightening rollers.
[0007] In a preferred embodiment, the gas distribution pipe includes a first gas distribution pipe and a second gas distribution pipe, one end of the first gas distribution pipe is connected to the main gas distribution pipe and the other end is connected to the second gas distribution pipe, and the second gas distribution pipe has an outlet facing the titanium alloy pipe.
[0008] In a preferred embodiment, the number of the gas distribution pipes is one or more.
[0009] More preferably, the number of the gas distribution pipes is multiple.
[0010] In a preferred embodiment, the cleaning device further includes a regulating mechanism for adjusting the gas flow rate, the regulating mechanism being located between the first and second gas distribution pipes. The regulating mechanism can adjust the airflow rate according to the actual gas outlet used.
[0011] In a preferred embodiment, the regulating mechanism includes a pressure regulating valve and an regulating seat, wherein the pressure regulating valve is disposed on the regulating seat.
[0012] In a preferred embodiment, the adjustment mechanism further includes a magnet disposed on the support frame of the straightening machine, and the adjustment seat is disposed on the magnet. The adjustment mechanism is not only simple in structure but also convenient to install and disassemble.
[0013] In a preferred embodiment, the second gas distribution pipe is movably disposed on the adjusting mechanism, and the material of the second gas distribution pipe is copper.
[0014] In a preferred embodiment, the second gas distribution pipe is a hollow structure.
[0015] In a more preferred embodiment, the diameter of the second gas distribution pipe is 5-8 mm.
[0016] Specifically, the diameter of the second gas distribution pipe is 6 mm.
[0017] In a preferred embodiment, the titanium alloy tube straightening machine further includes a frame, with the main air supply pipe located below the frame.
[0018] The present invention adopts the above solution and has the following advantages compared with the prior art:
[0019] This utility model relates to a titanium alloy tube straightening machine. During the straightening process, titanium chips or other particles may be generated. Air is blown onto the surface of the titanium alloy tube through the air outlet of the air distribution pipe to remove these particles, preventing pits from forming on the tube surface during subsequent straightening and improving the straightening quality. Attached Figure Description
[0020] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of a straightening machine according to an embodiment of the present utility model;
[0022] Figure 2This is a partial schematic diagram of a cleaning device according to an embodiment of the present utility model;
[0023] Figure 3 This is a partial top view of the straightening machine according to an embodiment of the present utility model;
[0024] Figure 4 This is a partial front view of the straightening machine according to an embodiment of the present utility model.
[0025] in,
[0026] 100. Straightening machine; 200. Cleaning device;
[0027] 1. Rack;
[0028] 21. Main gas supply pipe; 22. Branch gas supply pipe; 221. Gas outlet; 222. First branch gas supply pipe; 223. Second branch gas supply pipe;
[0029] 31. Pressure regulating valve; 32. Adjusting seat; 33. Magnet;
[0030] 4. Support frame;
[0031] 5. Upper straightening roller; 6. Lower straightening roller. Detailed Implementation
[0032] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art. It should be noted that the description of these embodiments is for the purpose of aiding understanding the present invention, but does not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0033] Reference Figures 1 to 4 As shown, this embodiment provides a titanium alloy straightening machine 100. A straightening machine is a device used to straighten tubular metal materials. Its working principle is to plastically deform the titanium alloy tube by applying pressure and heat, restoring it to its original straight shape. Specifically, the straightening machine typically consists of a feeding system, a straightening zone, and a discharge system. First, the titanium alloy tube is fed into the feeding system and enters the straightening zone. The straightening zone typically consists of one or more pairs of rollers arranged vertically, whose spacing and position can be adjusted as needed. When the titanium alloy tube passes through the straightening zone, the pressure and position of the rollers cause it to undergo plastic deformation. The rollers are usually arranged in a specific waveform to better change the shape of the titanium alloy tube. In addition, the straightening machine may also apply a certain amount of heat, such as high-frequency induction heating or flame heating, to help reduce the elastic deformation of the titanium alloy tube.
[0034] During the straightening process, the titanium alloy tube is subjected to the squeezing and stress of the rollers, resulting in plastic deformation and gradually restoring its straight shape. The straightened titanium alloy tube is then conveyed to the next processing stage via a discharge system. Throughout the process, the straightening machine is typically equipped with sensors and control systems to monitor and adjust the movement and pressure of the rollers to ensure optimal straightening results. In summary, the straightening machine uses pressure and heat to plastically deform the titanium alloy tube, restoring it to its original straight shape.
[0035] Figure 3 This is a top view of part of the straightening rollers. Figure 4 This is a front view of part of the straightening rollers. During the straightening process, the straightening rollers can not only rotate around their own axis, but also rotate along the vertical axis. The straightening rollers include an upper straightening roller 5 and a lower straightening roller 6. The center lines of the upper straightening roller 5 and the lower straightening roller 6 can be parallel to each other or intersect each other. In other words, the center lines of adjacent upper straightening rollers or adjacent lower straightening rollers can be set to be parallel to each other or intersect each other.
[0036] Reference Figure 1 As shown, the titanium alloy straightening machine 100 includes a support frame 4, an upper straightening roller 5, and a lower straightening roller 6 mounted on the support frame 4. Each support frame 4 corresponds to one upper straightening roller 5 or one lower straightening roller 6. There are multiple support frames 4; specifically, in this embodiment, there are ten support frames 4. In other embodiments, the number of rollers can be set according to actual usage. The upper straightening roller 5 and the lower straightening roller 6 are arranged in a one-to-one correspondence. The upper straightening roller 5 is mounted on an upper support frame, and the lower straightening roller 6 is mounted on a lower support frame. To improve the straightness of the titanium alloy tube, the angle between the upper straightening roller 5 and the lower straightening roller 6, as well as the distance between them, can be adjusted according to actual usage.
[0037] The titanium alloy straightening machine 100 also includes a frame 1 and a cleaning device. A support frame 4 is mounted on the frame 1, and part of the cleaning device is mounted on the support frame 4. The cleaning device is used to promptly remove particles from the surface of the titanium alloy tube, which is not shown. Specifically, in this embodiment, the diameter of the titanium alloy tube is 10 mm, and the material is titanium alloy. The cleaning device is mainly used to remove titanium shavings from the titanium alloy tube.
[0038] Furthermore, the cleaning device 200 includes an air supply mechanism, which includes a main air supply pipe 21 and branch air supply pipes 22. The main air supply pipe 21 is located below the frame 1. The output port of the main air supply pipe 21 is connected to the input port of the branch air supply pipe 22. The branch air supply pipe 22 has an air outlet 221 facing the titanium alloy pipe, which is connected to the input port. The air outlet 221 is located on the front or rear side of the straightening roller. The main air supply pipe 21 is a long pipe located below the frame 1. The main air supply pipe 21 has four output ports, which are correspondingly connected to four branch air supply pipes 22. In this embodiment, there are five sets of rollers. The air outlet 221 is set at the second set. This is because if a collision occurs during the forward movement of the titanium alloy pipe, it is generally between the rear end of the support frame of the first set of rollers and the front end of the support frame of the second set of rollers. Therefore, in this embodiment, the air outlet 221 is not set at the first set of rollers. The first set of rollers here refers to... Figure 1 The leftmost set of upper and lower straightening rollers, and so on, the second set of rollers refers to the set to the right of the first set of rollers. In this embodiment, the air outlet 221 is specifically located in front of the second set of rollers, the third set of rollers, the fourth set of rollers and the fifth set of rollers, and behind the first set of rollers.
[0039] The number of gas distribution pipes 22 can be one or more. Specifically, in this embodiment, the number of gas distribution pipes 22 is multiple. In other embodiments, the number of gas distribution pipes 22 may be only one. The gas distribution pipe 22 includes a first gas distribution pipe 222 and a second gas distribution pipe 223. One end of the first gas distribution pipe 222 is connected to the main gas distribution pipe 21, and the other end is connected to the second gas distribution pipe 223. The second gas distribution pipe 223 has an outlet 221 facing the titanium alloy pipe.
[0040] The cleaning device also includes a regulating mechanism for adjusting the gas flow rate. The regulating mechanism is located between the first gas distribution pipe 222 and the second gas distribution pipe 223, which are connected via the regulating mechanism. (Refer to...) Figure 2 As shown, the adjustment mechanism includes a pressure regulating valve 31, an adjustment seat 32, and a magnet 33. The pressure regulating valve 31 is mounted on the adjustment seat 32, and the magnet 33 is mounted on the support frame 4 of the straightening machine 100. The adjustment seat 32 is mounted on the magnet 33, that is, the magnet 33 is attracted to the support frame 4, and the adjustment valve 31 is attracted to the magnet 33. The installation of the adjustment mechanism is relatively simple, and the disassembly is relatively convenient, saving working time.
[0041] Furthermore, the second air distribution pipe 223 is movably mounted on the adjustment mechanism. The direction of the air outlet can be adjusted at any time by changing the position of the second air distribution pipe 223. More specifically, the second air distribution pipe 223 is made of copper, and its angle can be adjusted freely so that the air outlet faces the titanium alloy pipe precisely, making it convenient to use. The second air distribution pipe 223 has a hollow structure and a diameter of 6mm. The exhaust volume within the second air distribution pipe 223 can be adjusted at any time via the adjusting valve 31 to ensure that titanium shavings or other impurities on the titanium alloy pipe are removed from its surface. In addition, the cleaning device of this embodiment has a simple structure, is easy to use, and has a low manufacturing cost.
[0042] The titanium alloy tube straightening machine of this embodiment aims to solve the problem that when titanium alloy tubes collide with the support frame during the straightening process, metal debris falls off. If this debris is not cleaned up in time, it will form pits on the surface of the titanium alloy tube during subsequent straightening processes, reducing the straightening quality. In this embodiment, an air supply mechanism is set on the frame 1. The main air supply pipe 21 transmits gas to multiple first branch air supply pipes 222. The pressure regulating valve 31 between the first branch air supply pipes 222 and the second branch air supply pipes 223 can adjust the gas flow rate, similar to the principle of a faucet, to control the airflow. The air outlet 221 of the second branch air supply pipes 223 can directly blow away the debris on the titanium alloy tube, playing a timely cleaning role, avoiding the formation of pits, and ensuring the straightening quality of the titanium alloy tube.
[0043] As indicated in this specification and claims, the terms "comprising" and "including" only indicate the inclusion of expressly identified steps and elements, and these steps and elements do not constitute an exclusive list; the method or apparatus may also include other steps or elements. The term "and / or" as used herein includes any combination of one or more of the associated listed items.
[0044] It should be noted that, unless otherwise specified, when a feature is referred to as "fixed" or "connected" to another feature, it can be directly fixed or connected to the other feature, or it can be indirectly fixed or connected to the other feature. Furthermore, the descriptions of "upper," "lower," "left," and "right" used in this utility model are only relative to the relative positional relationships of the various components of this utility model in the accompanying drawings.
[0045] The above embodiments are only for illustrating the technical concept and features of this utility model, and are preferred embodiments. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly, and should not be construed as limiting the protection scope of this utility model. All equivalent transformations or modifications made based on the principles of this utility model should be covered within the protection scope of this utility model.
Claims
1. A titanium alloy pipe straightener comprising a straightening roll for straightening a titanium alloy pipe and a cleaning device for cleaning a surface particle of the titanium alloy pipe, characterized by, The cleaning device comprises a gas conveying mechanism, the gas conveying mechanism comprises a main gas conveying pipe and a sub gas conveying pipe, an output port of the main gas conveying pipe and an input port of the sub gas conveying pipe are communicated, the sub gas conveying pipe has a gas outlet communicated with the input port, the gas outlet is configured to face the titanium alloy pipe between the straightening rollers, and the gas outlet is located at the front side or the rear side of the straightening rollers.
2. The titanium alloy tube straightener of claim 1, wherein, The sub gas conveying pipe comprises a first sub gas conveying pipe and a second sub gas conveying pipe, one end of the first sub gas conveying pipe is communicated with the main gas conveying pipe, the other end is communicated with the second sub gas conveying pipe, and the second sub gas conveying pipe has a gas outlet facing the titanium alloy pipe.
3. The titanium alloy tube straightener of claim 1, wherein, The number of the sub gas conveying pipes is one or more.
4. The titanium alloy tube straightener of claim 2, wherein, The cleaning device further comprises an adjusting mechanism for adjusting the gas flux, and the adjusting mechanism is located between the first sub gas conveying pipe and the second sub gas conveying pipe.
5. The titanium alloy tube straightener of claim 4, wherein, The adjusting mechanism comprises a pressure regulating valve and an adjusting seat, and the pressure regulating valve is arranged on the adjusting seat.
6. The titanium alloy tube straightener of claim 5, wherein, The adjusting mechanism further comprises a magnet, the magnet is arranged on a support frame of the straightening machine, and the adjusting seat is arranged on the magnet.
7. The titanium alloy tube straightener of claim 4, wherein, The second sub gas conveying pipe is movably arranged on the adjusting mechanism, and the material of the second sub gas conveying pipe is copper.
8. The titanium alloy tube straightener of claim 7, wherein, The second sub gas conveying pipe is a hollow structure.
9. The titanium alloy tube straightener of claim 7, wherein, The diameter of the second sub gas conveying pipe is 5-8 mm.
10. The titanium alloy tube straightener of claim 1, wherein The titanium alloy pipe straightening machine further comprises a machine frame, and the main gas conveying pipe is located below the machine frame.