Bending device for aluminum alloy door and window production
The control mechanism, which combines a hydraulically driven pressing head with camera monitoring, enables automated control of bending angles in aluminum alloy door and window production. This solves the error problem caused by manual measurement and improves processing accuracy and consistency.
Patent Information
- Application Number
- CN202520181556.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In traditional aluminum alloy door and window production, bending equipment relies on manual measurement of bending angles, resulting in large angle errors that affect processing consistency and product quality.
The hydraulic cylinder-driven pressing head, in conjunction with a camera and control mechanism, automatically adjusts the stroke of the hydraulic cylinder by real-time monitoring and calculation of the bending angle, ensuring the consistency of the bending angle.
This improves the precision and consistency of bending aluminum alloy doors and windows, avoids errors caused by manual measurement, and ensures that the bending angle of each workpiece meets the set requirements.
Smart Images
Figure CN223733592U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the bending technical field, in particular to a bending device for aluminum alloy door and window production. BACKGROUND
[0002] Aluminum alloy doors and windows are widely used in the construction industry due to their excellent corrosion resistance, light weight, and high strength. In the production process of aluminum alloy doors and windows, bending forming is one of the key processes, mainly used for manufacturing complex structural components such as arc-shaped window frames, rounded door frames, and special-shaped decorative strips. These components are widely used in modern building curtain walls, arc-shaped balconies, special-shaped doors and windows, and high-end home decoration scenarios. The precision of the bending process directly affects the structural strength and appearance quality of the door and window frame, ensuring good sealing, aesthetics, and durability after installation. Therefore, efficient and precise bending processes are crucial for improving the overall quality of aluminum alloy doors and windows.
[0003] Traditional aluminum alloy bending equipment mainly relies on manual measurement of the bending angle. After completing the bending, the worker needs to remove the workpiece, measure it with an angle measuring tool, and then adjust it according to the measurement results. If the bending angle deviation is large, it needs to be adjusted repeatedly and bent again, which is easily affected by the operator's experience, the accuracy of the measuring tool, and human factors, thereby reducing the processing consistency.
[0004] To solve the above problems, a bending device for aluminum alloy door and window production is proposed to ensure the accuracy and consistency of the aluminum alloy bending angle and avoid product quality fluctuations caused by human error. CONTENT OF THE INVENTION
[0005] The purpose of the present application is to overcome the shortcomings of the prior art and provide a bending device for aluminum alloy door and window production to solve the problem of relying on manual measurement of the bending angle of the aluminum alloy bending equipment.
[0006] The application is implemented through the following technical solutions:
[0007] The application provides a bending device for aluminum alloy door and window production, which comprises:
[0008] The base is provided with a bending groove, and the bending groove extends along a straight line, and the aluminum alloy plate is placed on the bending groove;
[0009] The hydraulic mechanism comprises a hydraulic cylinder and a pressing head, and the hydraulic cylinder can drive the pressing head to move towards the bending groove to apply bending pressure to the aluminum alloy plate towards the bending groove;
[0010] The camera is arranged in the extension direction of the bending groove, and the camera observes in the direction of the bending groove, and the bending groove is V-shaped;
[0011] A control mechanism is electrically connected with the hydraulic cylinder and the camera, and is configured to receive the bending image data collected by the camera and control the stroke of the hydraulic cylinder moving towards the bending groove based on the measurement result of the bending angle.
[0012] In an embodiment of the present application, the pressing head has a V-shaped head that can extend into the bending groove, and the V-shaped head matches the V-shaped structure of the bending groove.
[0013] In an embodiment of the present application, the control mechanism includes an algorithm module configured to calculate the bending angle of the aluminum alloy plate based on the image data collected by the camera.
[0014] In an embodiment of the present application, the bending device for aluminum alloy door and window production further includes a display screen disposed on the base, and the display screen is configured to display the real-time data of the bending angle and automatically adjust the movement stroke of the hydraulic cylinder based on the deviation of the bending angle from the set target angle, so as to ensure that the bending angle meets the set requirements.
[0015] In an embodiment of the present application, the base is provided with a first surface and a second surface at the position of the bending groove, the first surface is connected with the second surface and forms a V shape, and the shooting direction of the camera is perpendicular to the first surface and the second surface.
[0016] In an embodiment of the present application, the included angle between the first surface and the second surface is 90°.
[0017] In an embodiment of the present application, the hydraulic mechanism includes a driving assembly configured to adjust the fixed height of the hydraulic cylinder.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] The bending groove extends along a straight line, and the aluminum alloy plate is placed on the bending groove. The hydraulic cylinder can drive the pressing head to move towards the bending groove to apply bending pressure to the aluminum alloy plate towards the bending groove. The camera is disposed in the extension direction of the bending groove, and the camera observes in the direction of the bending groove. The bending groove is V-shaped. The control mechanism is electrically connected with the hydraulic cylinder and the camera, and controls the movement stroke of the hydraulic cylinder according to the bending angle calculated in real time. This control mechanism converts the image data into digital signals through the algorithm module, calculates the bending angle of the aluminum alloy plate, and automatically adjusts the movement of the hydraulic cylinder to ensure the consistency of the bending angle and the target angle. In this way, the bending angle can be monitored and adjusted in real time through the cooperation of the camera and the control mechanism, the errors of manual measurement and adjustment are avoided, and the bending angles of each workpiece are consistent.
[0020] Other features and advantages of the present application will be set forth in the description that follows, and in part will be apparent from the description, or can be learned by practice of the application. The purposes and other advantages of the present application will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and all other drawings obtained by those of ordinary skill in the art without creative effort based on these drawings are within the protection scope of the present application.
[0022] Figure 1 A perspective view of the bending device for aluminum alloy door and window production is provided for an embodiment of the present application.
[0023] Figure 2 A side view of the bending device for aluminum alloy door and window production is provided for an embodiment of the present application.
[0024] Explanation of reference signs:
[0025] 10, the bending device for aluminum alloy door and window production; 100, the base; 110, the bending groove; 120, the first surface; 130, the second surface; 200, the hydraulic mechanism; 210, the hydraulic cylinder; 220, the pressing head; 221, the V-shaped head; 230, the driving assembly; 300, the camera; 400, the control mechanism; 500, the display screen. DETAILED DESCRIPTION
[0026] In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present application.
[0027] In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present application.
[0028] It should be noted that when an element is referred to as being "fixed" or "set" on another component, it can be directly on the other component or indirectly on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.
[0029] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0030] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple", "several" is two or more, unless otherwise explicitly specified.
[0031] It should be understood that the structures, proportions, sizes and the like shown in the drawings of the present application are only used to cooperate with the content disclosed in the description, so that those skilled in the art can understand and read, and are not used to limit the implementation conditions of the present application, and therefore do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, which does not affect the effect and purpose that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0032] Please refer to Figure 1 and Figure 2 The present application proposes a bending device 10 for aluminum alloy door and window production, comprising a base 100, a hydraulic mechanism 200, a camera 300 and a control mechanism 400, the base 100 is provided with a bending groove 110, the bending groove 110 extends along a straight line, and an aluminum alloy plate is placed on the bending groove 110; the hydraulic mechanism 200 comprises a hydraulic cylinder 210 and a pressing head 220, the hydraulic cylinder 210 can drive the pressing head 220 to move towards the bending groove 110, so as to exert a bending pressure on the aluminum alloy plate towards the bending groove 110; the camera 300 is arranged in the extension direction of the bending groove 110, the camera 300 observes in the direction of the bending groove 110, and the bending groove 110 is V-shaped; the control mechanism 400 is electrically connected with the hydraulic cylinder 210 and the camera 300, the control mechanism 400 is used for receiving the bending image data collected by the camera 300, and controlling the stroke of the hydraulic cylinder 210 moving towards the bending groove 110 based on the measurement result of the bending angle.
[0033] Specifically, the bending groove 110 extends along a straight line. The aluminum alloy plate is placed on the bending groove 110, and the shape of the bending groove 110 is designed as a V-shaped structure. The V-shaped structure of the bending groove 110 helps to fix the aluminum alloy plate and ensures that it will not displace during the bending process. The hydraulic cylinder 210 can drive the lower pressing head 220 to move towards the bending groove 110, apply bending pressure, and then bend the aluminum alloy plate. The use of the hydraulic cylinder 210 enables precise control of the pressure during the bending process, and the bending force has high stability, which can adapt to aluminum alloy plates of different thicknesses or specifications.
[0034] The camera 300 is arranged in the extension direction of the bending groove 110 and observes in the direction of the bending groove 110. The camera 300 monitors the bending angle of the aluminum alloy plate in real time during the bending process. The shooting direction of the camera 300 is consistent with the direction of the bending groove 110, which ensures accurate capture of the bending process.
[0035] It should be noted that the existing aluminum alloy door and window bending equipment generally relies on manual measurement of the bending angle, resulting in a large error in the bending angle. In the present application, the camera 300 collects image data during the bending process, and the control mechanism 400 automatically analyzes the bending angle. This not only improves the bending accuracy, but also saves the time and effort of manual measurement. This automatic angle detection method enables the equipment to adjust the parameters in real time during the bending process, avoiding errors caused by human factors and ensuring that the bending angle of each aluminum alloy door and window component meets the specified requirements.
[0036] Reference should be made to Figure 1 In an embodiment, the lower pressing head 220 has a V-shaped head 221 that can extend into the bending groove 110.
[0037] Specifically, the lower pressing head 220 has a V-shaped head 221 that can extend into the bending groove 110. The V-shaped head 221 is designed to match the V-shaped structure of the bending groove 110, which can ensure better contact between the lower pressing head 220 and the aluminum alloy plate during the bending process and apply uniform bending pressure. By extending the V-shaped head 221 into the bending groove 110, the lower pressing head 220 can accurately bend the aluminum alloy plate in the bending groove 110, avoiding problems such as plate misalignment or uneven pressure caused by the mismatch between the lower pressing head 220 and the bending groove 110. This design enhances the support and guidance of the lower pressing head 220 to the aluminum alloy plate, further improving the accuracy and stability of the bending process.
[0038] In an embodiment, the control mechanism 400 includes an algorithm module for calculating the bending angle of the aluminum alloy plate based on the image data collected by the camera 300.
[0039] Specifically, the algorithm module is configured to calculate the bending angle of the aluminum alloy plate according to the image data collected by the camera 300. The camera 300 collects images between the aluminum alloy plate and the bending groove 110 in real time during the bending process, and the algorithm module analyzes the image data through image processing technology to extract the bending angle information. The algorithm module uses edge detection and angle calculation technology to convert the collected images into quantifiable bending angles, thereby providing accurate data support for the subsequent control system and automatically adjusting the working parameters of the hydraulic system.
[0040] In an embodiment, the bending device 10 for aluminum alloy door and window production further comprises a display screen 500, which is arranged on the base 100.
[0041] Specifically, the display screen 500 is configured to display real-time data of the bending angle and automatically adjust the movement stroke of the hydraulic cylinder 210 according to the deviation of the bending angle from the set target angle, so as to ensure that the bending angle meets the set requirements.
[0042] In an embodiment, the base 100 is provided with a first surface 120 and a second surface 130 at the position of the bending groove 110, the first surface 120 and the second surface 130 are connected and form a V shape, and the shooting direction of the camera 300 is perpendicular to the first surface 120 and the second surface 130.
[0043] Specifically, the angle between the first surface 120 and the second surface 130 is 60°-120°, and preferably 90°. The shooting direction of the camera 300 is consistent with the extension direction of the bending groove 110, and the shooting direction of the camera 300 is perpendicular to the first surface 120 and the second surface 130. By shooting perpendicularly to the first surface 120 and the second surface 130 of the bending groove 110 through the camera 300, the error caused by the shooting angle is avoided, the accuracy of the image data is ensured, and accurate input data is provided for subsequent calculation of the bending angle. For example, when the angle between the first surface 120 and the second surface 130 is 90°, the camera 300 can accurately and perpendicularly capture the bending state of the aluminum alloy plate inside the bending groove 110. By keeping the shooting direction of the camera 300 perpendicular to the angle of the bending groove 110, image distortion or angle error can be avoided, thereby providing more accurate image data for the control system. The algorithm module calculates the bending angle of the aluminum alloy plate according to the image data obtained by the camera 300. In order to ensure the accuracy of the image of the camera 300, the following algorithm is used to calculate the angle:
[0044] Suppose that the edge data of the aluminum alloy plate during bending is extracted from the image captured by the camera 300 through image processing technology, and the bending angle is calculated. Two edges L1 and L2 of the bending groove 110 are set, L1 and L2 are two lines generated during the bending process, and the angle is θ. The direction angle of the line segment is calculated: the direction angle of the line segment L1 and L2 can be calculated by the following formula:
[0045]
[0046]
[0047] wherein (x1, y1) and (x2, y2) are the coordinates of the two end points of the line segment L1. (x3, y3) and (x4, y4) are the coordinates of the two end points of the line segment L2.
[0048] The bending angle θ can be calculated by the following formula, θ = |θ1-θ2|. The difference Δθ between the real-time calculated bending angle θcurrent and the target bending angle θtarget is used to adjust the stroke of the hydraulic cylinder 210 to ensure that the bending angle reaches the target value. The formula is as follows Δθ = θ target -θ current k is a constant representing the proportional relationship between the bending angle and the stroke of the hydraulic cylinder 210. The stroke adjustment formula of the hydraulic cylinder 210 is ΔH = k · Δθ. Through this formula, the control system of the control mechanism 400 can automatically adjust the movement stroke of the hydraulic cylinder 210 according to the deviation between the actually measured bending angle and the target angle, to ensure accurate control of the bending angle.
[0049] The hydraulic mechanism 200 includes a driving assembly 230, which can adjust the fixed height of the hydraulic cylinder 210.
[0050] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those of ordinary skill in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Accordingly, the application is not to be limited to these embodiments shown herein but is to be accorded the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A bending device for aluminum alloy door and window production, characterized in that, The application relates to an aluminum alloy door and window production bending device. The base is provided with a bending groove which extends in a straight line, and an aluminum alloy plate is arranged on the bending groove. The hydraulic mechanism comprises a hydraulic cylinder and a pressing head, the hydraulic cylinder can drive the pressing head to move towards the bending groove to apply bending pressure on the aluminum alloy plate towards the bending groove. A camera is arranged in the extending direction of the bending groove, the camera observes in the direction of the bending groove, and the bending groove is V-shaped. A control mechanism is electrically connected with the hydraulic cylinder and the camera, the control mechanism is used for receiving the bending image data collected by the camera and controlling the stroke of the hydraulic cylinder moving towards the bending groove based on the measurement result of the bending angle.
2. The bending device for aluminum alloy door and window production according to claim 1, characterized in that, The pressing head is provided with a V-shaped head which can extend into the bending groove, and the V-shaped head matches the V-shaped structure of the bending groove.
3. The bending device for aluminum alloy door and window production according to claim 2, characterized in that, The control mechanism comprises an algorithm module which is used for calculating the bending included angle of the aluminum alloy plate according to the image data collected by the camera.
4. The bending device for aluminum alloy door and window production according to claim 3, characterized in that, The aluminum alloy door and window production bending device further comprises a display screen which is arranged on the base, the display screen is used for displaying the real-time data of the bending included angle and automatically adjusting the movement stroke of the hydraulic cylinder according to the deviation of the bending included angle from the set target angle to ensure that the bending angle meets the set requirement.
5. The bending device for aluminum alloy door and window production according to claim 2, characterized in that, The base is provided with a first surface and a second surface at the position of the bending groove, the first surface is connected with the second surface and forms a V shape, and the shooting direction of the camera is perpendicular to the first surface and the second surface.
6. The bending device for aluminum alloy door and window production according to claim 5, characterized in that, The included angle between the first surface and the second surface is 90 degrees.
7. The bending device for aluminum alloy door and window production according to claim 1, characterized in that, The hydraulic mechanism comprises a driving assembly which can adjust the fixed height of the hydraulic cylinder.