Scrap edge cutting and blanking device

Abstract

The utility model relates to a waste edge cutting and blanking device, which belongs to the technical field of waste edge cutting equipment and comprises a portal frame, an upper workbench, a lower workbench, a hydraulic cylinder, an upper blanking die, a lower blanking die and a support block, an arc-shaped support groove is arranged at the top of the support block, and an arc-shaped cleaning support plate is arranged above the arc-shaped support groove. An avoiding opening for avoiding the blanking lower die is formed in the middle of the cleaning supporting plate, lifting air cylinders are fixed to the front end and the rear end of the cleaning supporting plate, a material pushing plate is arranged on one side of the cleaning supporting plate, the bottom of the material pushing plate is in a circular arc shape, the material pushing plate is connected with a material pushing air cylinder, and a waste edge receiving groove is formed in the side, opposite to the material pushing plate, of the cleaning supporting plate. The cleaning supporting plate is driven by the lifting air cylinder to ascend and descend, waste edges are pushed into the waste edge receiving groove in cooperation with the material pushing plate, automatic cleaning and collecting of the waste edges are achieved, manual intervention is not needed, the labor intensity of operators is reduced, production efficiency is improved, meanwhile, the operators are prevented from making close contact with a cutting die in an automatic cleaning mode, and operation safety is guaranteed.

Description

Technical Field

[0001] This utility model relates to a waste edge cutting and unloading device, belonging to the technical field of waste edge cutting equipment. Background Technology

[0002] In the production of clamps, the heated raw material tube is first stamped into a semi-circular shape with connecting flanges using a stamping forming machine. Then, the formed clamp is stamped and cut using a waste edge cutting device. The current waste edge cutting device includes a lower die and an upper die, with the upper die connected to a lifting cylinder. However, the current equipment cannot automatically clean and collect the waste edges after cutting, requiring manual cleaning, which not only affects the stamping efficiency but also increases labor intensity. Utility Model Content

[0003] This invention provides a waste edge cutting and blanking device to solve the problems mentioned in the background art.

[0004] This utility model relates to a waste edge cutting and unloading device, including a gantry frame, with an upper worktable and a lower worktable respectively on the upper and lower sides of the gantry frame. The upper worktable is connected to a hydraulic cylinder, and an upper punching die is installed on the upper worktable. A lower punching die is installed on the lower worktable. A support block is fixed to the bottom of the lower punching die, and an arc-shaped support groove is provided on the top of the support block. An arc-shaped cleaning plate is provided above the arc-shaped support groove. An avoidance opening for the lower punching die is provided in the middle of the cleaning plate. Lifting cylinders are fixed to the front and rear ends of the cleaning plate. A pusher plate is provided on one side of the cleaning plate. The bottom of the pusher plate is arc-shaped and is connected to a pusher cylinder. A waste edge receiving groove is provided on the side of the cleaning plate opposite to the pusher plate.

[0005] As a preferred embodiment, the inner end of the waste edge receiving groove is located below the cleaning tray, and a receiving box is located below the outer end of the waste edge receiving groove. A scraper is installed inside the waste edge receiving groove, and a linear slide rail is provided on one side of the waste edge receiving groove. One end of the scraper is fixed to the slider of the linear slide rail. Through the cooperation of the scraper and the linear slide rail, the waste edges in the waste edge receiving groove can be scraped and sent to the receiving box for centralized collection.

[0006] As a preferred embodiment, an arc-shaped debris receiving plate is provided below the pusher plate. A debris receiving cylinder is fixedly connected to the bottom of the debris receiving plate, and a bracket is fixedly connected to the debris receiving cylinder. The bracket is fixed on the lower worktable, and the pusher cylinder is fixedly mounted on the bracket. The debris receiving plate can catch the debris falling from the clearance opening during the pusher plate's pushing process, preventing the debris from falling onto the lower die.

[0007] As a preferred embodiment, a support plate is fixed to the piston rod end of the pusher cylinder. An adjustment plate is provided on the inner side of the middle of the support plate. The adjustment plate has a vertical strip-shaped adjustment hole, and a locking bolt for locking the adjustment plate is provided in the strip-shaped adjustment hole, which can conveniently adjust the height of the pusher plate.

[0008] As a preferred embodiment, guide rods symmetrically positioned about the pusher cylinder are fixed on both the front and rear sides of the support plate. Guide sleeves are provided on the guide rods and fixed to the bracket, making the pusher operation more stable.

[0009] As a preferred option, guide columns and guide sleeves that cooperate with each other are fixed on the lower worktable and the upper worktable, respectively.

[0010] As a preferred embodiment, a U-shaped chip receiving groove is provided below the receiving plate, arranged in the front-to-back direction. A scraper plate is installed inside the chip receiving groove, and a scraper cylinder is fixed to the outer end of the scraper plate. The scraper cylinder is fixed to the lower worktable. The cooperation between the guide post and the guide sleeve ensures that the upper and lower punching dies are aligned during punching, avoiding misalignment between the upper and lower punching dies, improving cutting accuracy, and ensuring the cutting quality of the workpiece.

[0011] As a preferred embodiment, the top of the upper worktable is equipped with an upper mounting platform fixed to the gantry frame. The upper worktable is detachably mounted on the upper mounting platform and is fixedly connected to the hydraulic cylinder. The bottom of the lower worktable is equipped with a lower mounting platform fixed to the gantry frame, and the lower worktable is detachably mounted on the lower mounting platform. The detachable installation of the upper and lower worktables facilitates the quick replacement of the corresponding upper and lower punching dies according to the cutting requirements of different workpieces, improving the versatility of the device and expanding its application range.

[0012] This utility model has the following beneficial effects:

[0013] The lifting cylinder drives the cleaning tray to rise and fall, and the pusher plate pushes the waste edge into the waste edge receiving groove, realizing automatic cleaning and collection of waste edge without manual intervention. This reduces the labor intensity of operators and improves production efficiency. At the same time, the automated cleaning method avoids close contact between operators and cutting molds, ensuring operational safety. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 for Figure 1 Partial structural diagram;

[0016] Figure 3 A schematic diagram of the structure of the upper blanking die, the lower blanking die, and the side of the cleaning tray;

[0017] In the diagram: 1. Gantry frame; 2. Hydraulic cylinder; 3. Upper mounting platform; 4. Upper worktable; 5. Upper punching die; 6. Linear guide rail; 7. Waste edge receiving groove; 8. Receiving box; 9. Scraper; 10. Lower mounting platform; 11. Support block; 12. Lower worktable; 13. Lifting cylinder; 14. Cleaning pallet; 15. Debris receiving groove; 16. Guide sleeve; 17. Waste receiving cylinder; 18. Pushing cylinder; 19. Pushing plate; 20. Guide column; 21. Lower punching die; 22. Waste receiving plate; 23. Support plate; 24. Adjusting plate; 25. Scraper cylinder; 26. Scraper. Detailed Implementation

[0018] The present invention will be further described below with reference to the embodiments.

[0019] Example 1, as Figures 1 to 3 As shown, this utility model is a waste edge cutting and unloading device, including a gantry frame 1. The gantry frame 1 is provided with an upper worktable 4 and a lower worktable 12 at the top and bottom respectively. The upper worktable 4 is connected to a hydraulic cylinder 2. A punching upper die 5 is installed on the upper worktable 4. A punching lower die 21 is provided on the lower worktable 12. A support block 11 is fixed at the bottom of the punching lower die 21. An arc-shaped support groove is provided at the top of the support block 11. An arc-shaped cleaning plate 14 is provided above the arc-shaped support groove. An avoidance opening for the punching lower die 21 is provided in the middle of the cleaning plate 14. Lifting cylinders 13 are fixed at both the front and rear ends of the cleaning plate 14. A pusher plate 19 is provided on one side of the cleaning plate 14. The bottom of the pusher plate 19 is arc-shaped. The pusher plate 19 is connected to a pusher cylinder 18. A waste edge receiving groove 7 is provided on the side opposite to the pusher plate 19 of the cleaning plate 14.

[0020] During operation, the workpiece is placed on the lower die 21, the device is activated, and the hydraulic cylinder 2 extends, causing the upper worktable 4 to descend. The upper die 5 descends with the upper worktable 4 and cooperates with the lower die 21 to trim the waste edges of the workpiece. The trimmed waste edges fall onto the cleaning tray 14, which is in a descending state and located in the arc-shaped support groove of the support block 11, without affecting the trimming operation. After trimming is completed and the workpiece is removed, the hydraulic cylinder 2 retracts, causing the upper worktable 4 to rise and reset. Then, the lifting cylinder 13 extends, causing the cleaning tray 14 to rise and lift the waste edges generated by trimming to the pushing height. The pushing cylinder 18 extends, causing the pushing plate 19 to move towards the waste edge, pushing the waste edges on the cleaning tray 14 into the waste edge receiving groove 7. After pushing is completed, the pushing cylinder 18 retracts, causing the pushing plate 19 to reset, and the lifting cylinder 13 retracts, causing the cleaning tray 14 to descend to the initial position.

[0021] In Example 2, based on Example 1, the inner end of the waste edge receiving groove 7 is located below the cleaning tray 14, and a receiving box 8 is provided below the outer end of the waste edge receiving groove 7. A scraper 9 is provided inside the waste edge receiving groove 7, and a linear slide rail 6 is provided on one side of the waste edge receiving groove 7. One end of the scraper 9 is fixed to the slider of the linear slide rail 6. After the pusher plate 19 pushes the waste edge, the slider of the linear slide rail 6 drives the scraper 9 to slide along the waste edge receiving groove 7, scraping the waste edge in the waste edge receiving groove 7 into the receiving box 8 for collection. After scraping is completed, the scraper 9 returns to its original position. The linear slide rail 6 can also be replaced with a magnetic couple type stainless steel rodless cylinder with sliding guide rail. The lower die 21 is arc-shaped, and a support groove is provided on the top surface of the lower die 21. A cutting blade is provided on the outside of the support groove. The bottom of the upper die 5 is arc-shaped and matches the support groove. A multi-degree-of-freedom robot arm for loading and unloading is provided on the front side of the lower worktable 12.

[0022] Below the pusher plate 19 is an arc-shaped waste receiving plate 22. A waste receiving cylinder 17 is fixedly connected to the bottom of the waste receiving plate 22. The waste receiving cylinder 17 is fixedly connected to a bracket, which is fixed on the lower worktable 12. The pusher cylinder 18 is fixedly installed on the bracket. When the lifting cylinder 13 extends and drives the cleaning tray 14 to rise, the waste receiving cylinder 17 extends, and the waste receiving plate 22 extends below the clearance opening on the cleaning tray 14 to catch the debris falling from the clearance opening.

[0023] The piston rod end of the pusher cylinder 18 is fixed with a support plate 23. The middle inner side of the support plate 23 is provided with an adjustment plate 24. The adjustment plate 24 is provided with a vertical strip-shaped adjustment hole. The strip-shaped adjustment hole is provided with a locking bolt for locking the adjustment plate 24.

[0024] The front and rear sides of the support plate 23 are fixed with guide rods symmetrical about the pusher cylinder 18. The guide rods are equipped with guide sleeves, which are fixed to the bracket.

[0025] Guide columns 20 and guide sleeves 16 that cooperate with each other are fixed on the lower worktable 12 and the upper worktable 4, respectively.

[0026] Below the receiving plate 22, there is a U-shaped chip collection groove 15 arranged in the front-to-back direction. A scraper plate 26 is provided in the chip collection groove 15, and a scraper cylinder 25 is fixed to the outer end of the scraper plate 26. The scraper cylinder 25 is fixed on the lower worktable 12. When the scraper cylinder 25 extends, it can drive the scraper plate 26 to move in the chip collection groove 15, scraping the chips in the chip collection groove 15 to the front end. A chip collection bucket can be placed at the lower front end of the chip collection groove 15. A chip pusher plate can be installed above the receiving plate 22. The chip pusher plate is fixed on the bracket. When the receiving cylinder 17 retracts, the chip pusher plate scrapes the chips on the receiving plate 22 into the chip collection groove 15.

[0027] The upper worktable 4 is provided with an upper mounting platform 3 fixed on the gantry frame 1 at its top. The upper worktable 4 can be detachably installed on the upper mounting platform 3. The upper mounting platform 3 is fixedly connected to the hydraulic cylinder 2. The lower worktable 12 is provided with a lower mounting platform 10 fixed on the gantry frame 1 at its bottom. The lower worktable 12 can be detachably installed on the lower mounting platform 10.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0029] In the description of this utility model, the terms "inner", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not require that this utility model must be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

Claims

1. A waste edge cutting and blanking device, comprising a gantry (1), an upper workbench (4) and a lower workbench (12) are arranged on the gantry (1) respectively, a hydraulic cylinder (2) is connected to the upper workbench (4), a blanking upper die (5) is installed on the upper workbench (4), a blanking lower die (21) is arranged on the lower workbench (12), characterized in that: the blanking upper die (5) and the blanking lower die (21) are arranged in a staggered manner, the blanking upper die (5) and the blanking lower die (21) are arranged in a staggered manner, and the blanking upper die (5) and the blanking lower die (21) are arranged in a staggered manner. The bottom of the blanking lower die (21) is fixed with a support block (11), the top of the support block (11) is provided with a circular arc-shaped support groove, the upper side of the circular arc-shaped support groove is provided with a circular arc-shaped cleaning supporting plate (14), the middle of the cleaning supporting plate (14) is provided with an avoiding opening for avoiding the blanking lower die (21), the front and rear ends of the cleaning supporting plate (14) are fixed with lifting cylinders (13), one side of the cleaning supporting plate (14) is provided with a material pushing plate (19), the bottom of the material pushing plate (19) is circular arc-shaped, the material pushing plate (19) is connected with a material pushing cylinder (18), and the side, opposite to the material pushing plate (19), of the cleaning supporting plate (14) is provided with a scrap edge receiving groove (7).

2. A scrap slitting and blanking device according to claim 1, characterized in that: The inner end of the scrap edge receiving groove (7) is below the cleaning supporting plate (14), the outer end of the scrap edge receiving groove (7) is below a receiving box (8), the scrap edge receiving groove (7) is provided with a material scraping plate (9), and one side of the scrap edge receiving groove (7) is provided with a linear slide rail (6), and one end of the material scraping plate (9) is fixed with a sliding block of the linear slide rail (6).

3. A scrap slitting and blanking device according to claim 1, characterized in that: The bottom of the material pushing plate (19) is provided with a circular arc-shaped impurity receiving plate (22), the bottom of the impurity receiving plate (22) is fixedly connected with an impurity receiving cylinder (17), the impurity receiving cylinder (17) is fixedly connected with a support, and the support is fixed on the lower workbench (12), and the material pushing cylinder (18) is fixedly installed on the support.

4. A scrap slitting and blanking device according to claim 3, characterized in that: The piston rod end of the material pushing cylinder (18) is fixed with a supporting plate (23), the middle inner side of the supporting plate (23) is provided with an adjusting plate (24), the adjusting plate (24) is provided with a vertical strip-shaped adjusting hole, and the strip-shaped adjusting hole is provided with a locking bolt for locking the adjusting plate (24).

5. A scrap slitting and blanking device according to claim 4, wherein: The front and rear sides of the supporting plate (23) are fixed with guide rods which are symmetrical about the material pushing cylinder (18), the guide rods are provided with guide sleeves, and the guide sleeves are fixed on the support.

6. A scrap slitting and blanking device according to claim 1, characterized in that: The lower workbench (12) and the upper workbench (4) are respectively fixed with guide columns (20) and guide sleeves (16) which are matched with each other.

7. A scrap slitting and blanking device according to claim 4, characterized in that: The bottom of the impurity receiving plate (22) is provided with a U-shaped scrap receiving groove (15) which is arranged in the front-rear direction, the scrap receiving groove (15) is provided with a scrap scraping plate (26), and the outer end of the scrap scraping plate (26) is fixed with a scrap scraping cylinder (25), and the scrap scraping cylinder (25) is fixed on the lower workbench (12).

8. A scrap slitting and blanking device according to claim 1, characterized in that: The top of the upper workbench (4) is provided with an upper mounting table (3) which is fixed on the gantry (1), the upper workbench (4) is detachably installed on the upper mounting table (3), the upper mounting table (3) is fixedly connected with the hydraulic cylinder (2), and the bottom of the lower workbench (12) is provided with a lower mounting table (10) which is fixed on the gantry (1), and the lower workbench (12) is detachably installed on the lower mounting table (10).

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