Annular workpiece forging device

Abstract

The utility model discloses an annular workpiece forging device, and particularly relates to the forging field, the annular workpiece forging device comprises a machining table, the two sides of the machining table are connected with fixed arms through bolts, one side of each fixed arm is connected with a rotating cylinder through a bearing, and the inner wall of the side, away from the fixed arms, of each rotating cylinder is in threaded connection with a threaded rod; the end, away from the rotating cylinder, of the threaded rod is connected with an arc-shaped fixing clamping plate, and the end, away from the arc-shaped fixing clamping plate, of the limiting telescopic rod is connected with a fixing arm. The servo motor can drive the rotating cylinder to rotate, and the rotating cylinder rotates to drive the threaded rod to do translational motion so as to drive the arc-shaped fixing clamping plate to clamp and adjust a forging part to enable the forging part to be kept at the center position, so that the forging part is prevented from deviating in the forging process; and meanwhile, the rollers on the two sides rotate in the opposite directions to drive the clamped workpiece to be rotationally adjusted, so that the workpiece is stressed uniformly in the forging process, and manual adjustment is not needed.

Description

Technical Field

[0001] This utility model relates to the field of forging, and more specifically, to a forging device for annular workpieces. Background Technology

[0002] A ring forging mill is a forging machine specifically designed for producing ring-shaped forgings. It applies high temperature and pressure to a metal billet, causing plastic deformation of the material to obtain ring-shaped parts with specific dimensions and mechanical properties. Ring forging mills are widely used in various industrial fields such as aerospace, automotive, and energy because ring forgings can withstand harsh working environments such as prolonged exposure to high temperatures, high pressures, high speeds, and vibrations.

[0003] A search revealed an existing patent (publication number: CN220216599U) that discloses a forging device for forging rings, comprising a machine body, an ejection mechanism within the machine body, a bracket welded to the machine body, a hydraulic cylinder fixedly mounted on the bracket, a hydraulic rod mounted on the hydraulic cylinder, the hydraulic rod slidably connected to the bracket, a hanging plate welded to the hydraulic rod, a forging hammer fixedly mounted on the hanging plate, a protective sleeve adhered to the hanging plate, and a counterweight ring adhered to the protective sleeve. This invention, through the inclusion of a support ring, motor, gears, a gear ring, a screw barrel, and a screw rod, utilizes a motor to drive the gears to rotate and engage with the gear ring, thereby causing the screw barrel and screw rod to perform threaded motion. This, in turn, causes the screw rod to move the support ring, ejecting the forging from the device, thus making removal after processing more convenient. The inventors discovered the following problems with the existing technology during the development of this invention:

[0004] Existing ring workpiece forging equipment often only has a forging function during the forging process. When the workpiece deviates, it is often necessary to manually fix and adjust the forging billet, and at the same time, it is necessary to manually rotate and adjust the workpiece to ensure that the force is evenly distributed.

[0005] Therefore, a ring-shaped workpiece forging device is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a ring workpiece forging device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a ring-shaped workpiece forging device, including a processing table, a support column provided on one side of the top of the processing table, a top plate welded to one side of the top of the support column, a stamping cylinder connected to the center of the bottom end of the top plate, a forging head connected to the bottom end of the stamping cylinder, a protrusion provided at the center of the bottom end of the forging head, a forging plate embedded on the upper surface of the processing table, a buffer pad connected to the bottom edge of the forging plate, fixed arms connected to both sides of the processing table by bolts, a rotating cylinder connected to one side of the fixed arm by a bearing, a threaded rod threadedly connected to the inner wall of the rotating cylinder away from the fixed arm, an arc-shaped fixed clamping plate connected to the end of the threaded rod away from the rotating cylinder, a limit telescopic rod connected to both sides of the arc-shaped fixed clamping plate, and a limit telescopic rod connected to the fixed arm at the end of the limit telescopic rod away from the arc-shaped fixed clamping plate.

[0008] Preferably, a servo motor is connected to the side of the fixed arm away from the rotating cylinder, and the output end of the servo motor is connected to the rotating cylinder.

[0009] Preferably, the arc-shaped fixing clamp has a movable cavity in the middle, and the inner wall of the movable cavity is connected to a rotating shaft through a bearing.

[0010] Preferably, a roller is keyed to the outer wall of the middle part of the rotating shaft, one side of the roller extends through the movable cavity to the outside of the arc-shaped fixed clamp, and a friction ring is sleeved on the outer wall of the roller.

[0011] Preferably, a forward and reverse motor is provided at the top center of the arc-shaped fixing plate, and the output end of the forward and reverse motor is connected to the rotating shaft.

[0012] Preferably, a hydraulic telescopic cylinder is provided at the bottom of the processing table, and a top block is connected to the top of the hydraulic telescopic cylinder. The top of the top block extends through the forging plate and above the forging plate.

[0013] Preferably, a ring forging machine frame is provided on one side of the processing table, a fixed frame is provided on the top side of the ring forging machine frame, an output shaft is connected to the middle of the fixed frame via a bearing, a drive motor is provided at the top center of the fixed frame, the output end of the drive motor is connected to the output shaft, a drive wheel is provided in the middle of the output shaft, an electric telescopic rod is provided on one side of the fixed frame, a limit cylinder is connected to the output end of the electric telescopic rod, an auxiliary shaft is provided through the middle of the limit cylinder, and a second electric telescopic rod is provided on both sides of the ring forging machine frame, with an auxiliary wheel provided at one end of the second electric telescopic rod.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] 1. Compared with the prior art, this ring workpiece forging device can drive the rotating cylinder to rotate through a servo motor. The rotation of the rotating cylinder drives the threaded rod to translate, thereby driving the arc-shaped fixed clamping plate to clamp and adjust the forging to keep it in the center position, thus avoiding the forging from shifting during the forging process.

[0016] 2. Compared with the prior art, this ring workpiece forging device uses a forward and reverse motor to drive the rotating shaft to rotate, and the rotating shaft drives the rollers to rotate. The friction ring plays a role in increasing the friction force. The two rollers rotate in opposite directions to drive the clamped workpiece to rotate and adjust, so that the workpiece is subjected to uniform force during the forging process, and no manual adjustment is required. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the connection structure between the fixed arm and the rotating cylinder of this utility model.

[0019] Figure 3 This is a top view of the arc-shaped fixing clamp of this utility model.

[0020] Figure 4 This is a schematic diagram of the ring forging machine frame structure of this utility model.

[0021] The attached diagram is labeled as follows: 1. Machining table; 2. Support column; 3. Top plate; 4. Stamping cylinder; 5. Forging head; 6. Protrusion; 7. Forging plate; 8. Buffer pad; 9. Fixed arm; 10. Rotating cylinder; 11. Threaded rod; 12. Arc-shaped fixed clamping plate; 121. Movable cavity; 13. Limiting telescopic rod; 14. Servo motor; 15. Rotating shaft; 16. Roller; 17. Friction ring; 18. Forward and reverse motor; 19. Hydraulic telescopic cylinder; 20. Top block; 21. Ring forging machine frame; 22. Fixed frame; 221. Drive motor; 23. Output shaft; 24. Drive wheel; 25. Electric telescopic rod; 251. Limiting cylinder; 26. Auxiliary shaft; 27. No. 2 electric telescopic rod; 28. Auxiliary wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] As attached Figures 1 to 3 The annular workpiece forging device shown includes a processing table 1, a support column 2 on one side of the top of the processing table 1, a top plate 3 welded to one side of the top of the support column 2, a stamping cylinder 4 connected to the center of the bottom end of the top plate 3, a forging head 5 connected to the bottom end of the stamping cylinder 4, a protrusion 6 provided at the center of the bottom end of the forging head 5, a forging plate 7 embedded on the upper surface of the processing table 1, a buffer pad 8 connected to the bottom edge of the forging plate 7, fixed arms 9 connected to both sides of the processing table 1 by bolts, a rotating cylinder 10 connected to one side of the fixed arm 9 by a bearing, a threaded rod 11 threadedly connected to the inner wall of the rotating cylinder 10 away from the fixed arm 9, an arc-shaped fixed clamping plate 12 connected to the end of the threaded rod 11 away from the rotating cylinder 10, a limiting telescopic rod 13 connected to both sides of the arc-shaped fixed clamping plate 12, and a limiting telescopic rod 13 connected to the fixed arm 9 at the end of the limiting telescopic rod 13 away from the arc-shaped fixed clamping plate 12.

[0025] The process involves placing the required forging steel billet on the surface of the forging plate 7 for forging. The forging head 5 is driven by the stamping cylinder 4 to forge the billet. At the same time, the protrusion 6 at the bottom of the forging head 5 punches a hole in the center of the billet to form a ring-shaped workpiece. The buffer pad 8 provides a certain buffering effect. The rotating cylinder 10 is driven by the servo motor 14 to rotate. The rotation of the rotating cylinder 10 drives the threaded rod 11 to move in translation, thereby driving the arc-shaped fixed clamping plate 12 to clamp and adjust the forging to keep it in the center position, thus preventing the forging from shifting during the forging process.

[0026] Example 2

[0027] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:

[0028] In a preferred embodiment, a servo motor 14 is connected to the side of the fixed arm 9 away from the rotating cylinder 10, and the output end of the servo motor 14 is connected to the rotating cylinder 10; furthermore, the servo motor 14 plays a driving role and can drive the rotating cylinder 10 to rotate.

[0029] In a preferred embodiment, the arc-shaped fixing clamp 12 has a movable cavity 121 in the middle, and the inner wall of the movable cavity 121 is connected to a rotating shaft 15 through a bearing; furthermore, the movable cavity 121 serves as a limiting function, and the rotating shaft 15 can rotate within the movable cavity 121.

[0030] In a preferred embodiment, a roller 16 is keyed to the outer wall of the middle part of the rotating shaft 15. One side of the roller 16 extends through the movable cavity 121 to the outside of the arc-shaped fixed clamping plate 12. A friction ring 17 is sleeved on the outer wall of the roller 16. Furthermore, the rotation of the rotating shaft 15 can drive the roller 16 to rotate. The friction ring 17 plays a role in increasing the friction force. The two rollers 16 rotate in opposite directions, which can drive the clamped workpiece to rotate and adjust, so that the workpiece is subjected to uniform force during the forging process without the need for manual adjustment.

[0031] In a preferred embodiment, a forward and reverse motor 18 is provided at the top center of the arc-shaped fixing clamp 12, and the output end of the forward and reverse motor 18 is connected to the rotating shaft 15; furthermore, the forward and reverse motor 18 plays a driving role and can drive the rotating shaft 15 to rotate forward or reverse, so as to adjust the workpiece.

[0032] In a preferred embodiment, a hydraulic telescopic cylinder 19 is provided at the bottom of the processing table 1, and a top block 20 is connected to the top of the hydraulic telescopic cylinder 19. The top of the top block 20 extends through the forging plate 7 and above the forging plate 7. Furthermore, after the workpiece is forged to a certain extent, the top block 20 can be pushed out by the hydraulic telescopic cylinder 19 so that it can cooperate with the protrusion 6 at the bottom of the forging head 5 to punch a hole in the center of the blank and form a ring-shaped workpiece.

[0033] In a preferred embodiment, a ring forging machine frame 21 is provided on one side of the processing table 1. A fixed frame 22 is provided on one side of the top of the ring forging machine frame 21. An output shaft 23 is connected to the middle of the fixed frame 22 via a bearing. A drive motor 221 is provided at the center of the top of the fixed frame 22. The output end of the drive motor 221 is connected to the output shaft 23. A drive wheel 24 is provided in the middle of the output shaft 23. An electric telescopic rod 25 is provided on one side of the fixed frame 22. A limit cylinder 251 is connected to the output end of the electric telescopic rod 25. An auxiliary shaft 26 is provided through the middle of the limit cylinder 251. A second electric telescopic rod 27 is provided on both sides of the ring forging machine frame 21. One end of the second electric telescopic rod 27 is provided with... An auxiliary wheel 28 is provided; furthermore, the forged annular workpiece can be placed on the surface of the ring forging machine frame 21. The auxiliary shaft 26 is inserted into the center of the annular workpiece by the electric telescopic rod 25. The drive motor 221 is started, and the drive motor 221 drives the drive shaft 23 to rotate, thereby driving the drive wheel 24 to rotate. The electric telescopic rod 25 drives the auxiliary shaft 26 and the workpiece to move towards the drive wheel 24. When the annular workpiece contacts the drive wheel 24, it will be driven to rotate. At the same time, it is squeezed by the auxiliary shaft 26 on its inner wall, so that it forms an annular workpiece under high-speed rotation. At the same time, the second electric telescopic rod 27 and the auxiliary wheel 28 play an auxiliary role to facilitate the formation of a regular annular workpiece.

[0034] The working process of this utility model is as follows: First, the required forging steel billet is placed on the surface of the forging plate 7 for forging. The forging head 5 is driven by the stamping cylinder 4 to forge the billet. At the same time, the protrusion 6 at the bottom of the forging head 5 punches a hole in the center of the billet to form a ring-shaped workpiece. The buffer pad 8 plays a certain buffering role. The rotating cylinder 10 is driven by the servo motor 14 to rotate. The rotation of the rotating cylinder 10 drives the threaded rod 11 to move in translation, thereby driving the arc-shaped fixed clamping plate 12 to clamp and adjust the forging to keep it in the center position, thus preventing the forging from shifting during the forging process. The rotating shaft 15 is driven by the forward and reverse motor 18 to rotate forward or reverse. The rotation of the rotating shaft 15 drives the roller 16 to rotate. The friction ring 17 plays a role in increasing the friction force. The two rollers 16 rotate in opposite directions to rotate and adjust the clamped workpiece, so that the workpiece is subjected to uniform force during the forging process, without the need for manual adjustment. After the workpiece is forged to a certain extent, the top block 20 can be pushed out by the hydraulic telescopic cylinder 19, which will cooperate with the protrusion 6 at the bottom of the forging head 5 to punch a hole in the center of the billet, forming a ring-shaped workpiece. The forged ring-shaped workpiece can be placed on the surface of the ring forging machine frame 21. The auxiliary shaft 26 is pushed to the workpiece by the electric telescopic rod 25. By inserting the auxiliary shaft 26 into the center of the ring-shaped workpiece, the drive motor 221 is started. The drive motor 221 drives the drive shaft 23 to rotate, which in turn drives the drive wheel 24 to rotate. The electric telescopic rod 25 drives the auxiliary shaft 26 and the workpiece to move towards the drive wheel 24. When the ring-shaped workpiece contacts the drive wheel 24, it will be driven to rotate. At the same time, it will be squeezed by the auxiliary shaft 26 on its inner wall, so that it forms a ring-shaped workpiece under high-speed rotation. At the same time, the second electric telescopic rod 27 and the auxiliary wheel 28 play an auxiliary role to facilitate the formation of a regular ring-shaped workpiece. The above is the working principle of this ring-shaped workpiece forging device.

Claims

1. An annular workpiece forging device comprising a machining table (1), characterized in that: The top side of the processing table (1) is provided with a support column (2), the top side of the support column (2) is welded with a top plate (3), the bottom end center of the top plate (3) is connected with a stamping air cylinder (4), the bottom end of the stamping air cylinder (4) is connected with a forging head (5), the bottom end center of the forging head (5) is provided with a lug (6), the upper surface of the processing table (1) is embedded with a forging plate (7), the bottom edge of the forging plate (7) is connected with a buffer pad (8), both sides of the processing table (1) are connected with a fixed arm (9) through bolts, one side of the fixed arm (9) is connected with a rotating cylinder (10) through a bearing, the inner wall of the side of the rotating cylinder (10) away from the fixed arm (9) is threadedly connected with a threaded rod (11), one end of the threaded rod (11) away from the rotating cylinder (10) is connected with an arc-shaped fixed clamping plate (12), both sides of the arc-shaped fixed clamping plate (12) are connected with a limiting telescopic rod (13), one end of the limiting telescopic rod (13) away from the arc-shaped fixed clamping plate (12) is connected with the fixed arm (9).

2. An annular workpiece forging apparatus as claimed in claim 1, wherein: The side of the fixed arm (9) away from the rotating cylinder (10) is connected with a servo motor (14), and the output end of the servo motor (14) is connected with the rotating cylinder (10).

3. An annular workpiece forging apparatus as claimed in claim 2, wherein: The middle part of the arc-shaped fixed clamping plate (12) is provided with a movable cavity (121), and the inner wall of the movable cavity (121) is connected with a rotating shaft (15) through a bearing.

4. An annular workpiece forging apparatus as claimed in claim 3, wherein: The outer wall of the middle part of the rotating shaft (15) is key-connected with a roller (16), one side of the roller (16) extends to the outside of the arc-shaped fixed clamping plate (12) through the movable cavity (121), and the outer wall of the roller (16) is sleeved with a friction ring (17).

5. An annular workpiece forging apparatus as claimed in claim 4, wherein: The top center of the arc-shaped fixed clamping plate (12) is provided with a forward and reverse motor (18), and the output end of the forward and reverse motor (18) is connected with the rotating shaft (15).

6. An annular workpiece forging apparatus as claimed in claim 5, wherein: The bottom of the processing table (1) is provided with a hydraulic telescopic cylinder (19), the top of the hydraulic telescopic cylinder (19) is connected with a top block (20), and the top end of the top block (20) extends to above the forging plate (7) through the forging plate (7).

7. An annular workpiece forging apparatus as claimed in claim 6, wherein: One side of the processing table (1) is provided with a ring forging rack (21), the top side of the ring forging rack (21) is provided with a fixed frame (22), the middle part of the fixed frame (22) is connected with an output shaft (23) through a bearing, the top center of the fixed frame (22) is provided with a driving motor (221), the output end of the driving motor (221) is connected with the output shaft (23), the middle part of the output shaft (23) is provided with a driving wheel (24), one side of the fixed frame (22) is provided with an electric telescopic rod (25), the output end of the electric telescopic rod (25) is connected with a limiting cylinder (251), the middle part of the limiting cylinder (251) is provided with an auxiliary shaft (26), both sides of the ring forging rack (21) are provided with a No. 2 electric telescopic rod (27), one end of the No. 2 electric telescopic rod (27) is provided with an auxiliary wheel (28).

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