Spot welding device for motor manufacturing

Abstract

The utility model discloses a spot welding device for motor manufacturing. The spot welding device comprises a device body and a fixing device. A supporting table and a machining table are fixed to the device body, a toothed plate is installed on the supporting table, a sliding rail is fixed to the end, below the supporting table, of the toothed plate, a first sliding block is slidably arranged on the sliding rail, and a supporting plate is fixed to the first sliding block; the fixing device is installed on the machining table and comprises a containing table, a plurality of first sliding grooves are formed in the containing table, second sliding blocks are arranged in the first sliding grooves in a sliding mode, the ends, arranged outside the containing table, of the second sliding blocks are fixedly connected with clamping bodies, a main shaft is inserted into the containing table, and a third gear is fixed to one end of the containing table. A fixing shaft is arranged on one side of the third gear and installed on the machining table, a fourth gear is rotationally arranged on the fixing shaft, and a fixing block is fixed to the machining table. According to the utility model, through the related structural design, the rotor can be effectively fixed when the enameled wire of the rotor is welded, and the welding efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of motor manufacturing technology, and specifically relates to a spot welding device for motor manufacturing. Background Technology

[0002] An electric motor is a device that converts electrical energy into mechanical energy. Electric motors are widely used in various application scenarios. An electric motor is mainly composed of components such as a housing, rotor, stator, and end cover. Currently, the most commonly used electromagnetic wire for the rotor winding of an electric motor is the rotor enameled wire.

[0003] Currently, most welding of rotor enameled wires in existing technologies uses spot welding equipment, which requires intermittent rotation of the rotor for welding. During the rotation, the rotor position often shifts, affecting the final welding effect.

[0004] Therefore, in view of the above-mentioned technical problems, it is necessary to provide a spot welding device for motor manufacturing.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to provide a spot welding device for motor manufacturing, which can solve the problem of rotor position displacement during rotor enameled wire welding.

[0007] To achieve the above objectives, a specific embodiment of the present invention provides a spot welding device for motor manufacturing, comprising: a device body and a fixing device;

[0008] The device body is fixed with a support platform and a processing platform. A toothed plate is installed on the support platform. A slide rail is fixed at one end of the toothed plate below the support platform. A first slider is slidably arranged on the slide rail. A support plate is fixed on the first slider.

[0009] The fixing device is installed on the processing table. The fixing device includes a placement table. Several first sliding grooves are carved on the placement table. A second slider is slidably arranged in each of the first sliding grooves. A clamp is fixedly connected to one end of the second slider outside the placement table. A main shaft is inserted into the placement table. A third gear is fixed to one end of the placement table. A fixed shaft is arranged on one side of the third gear. The fixed shaft is installed on the processing table. A fourth gear is rotatably arranged on the fixed shaft. A fixing block is fixed on the processing table.

[0010] In one or more embodiments of this utility model, a first gear is installed on the support platform, the first gear meshes with the toothed plate, and a crank handle is connected to the outside of the support platform. By turning the crank handle, the first gear is driven to rotate, thereby driving the toothed plate to move up and down.

[0011] In one or more embodiments of this utility model, a pair of meshing second gears are rotatably arranged on the support plate. When the pair of second gears mesh and rotate, they drive the pair of second gears to clamp or separate. A connecting arm is fixed on each of the pair of second gears, and a welding probe is fixed on the connecting arm. The pair of connecting arms drive the pair of welding probes to clamp or release each other, thereby spot welding the rotor enameled wire.

[0012] In one or more embodiments of this utility model, one of the second gears is connected to a throttle handle. Rotating the throttle handle drives one of the second gears to rotate, thereby driving a pair of second gears to rotate in mesh. A telescopic cylinder is installed on the support plate, and a telescopic rod is installed on the telescopic cylinder. The telescopic rod is rotatably connected to the telescopic cylinder. The telescopic cylinder drives the telescopic rod to extend and retract back and forth, thereby rotating the throttle handle.

[0013] In one or more embodiments of this utility model, one end of the main shaft is fixed with a connecting rod that is the same number as the clamping body, and the end of the connecting rod away from the main shaft is rotatably equipped with a roller, and the main shaft drives the roller to move up and down through the connecting rod.

[0014] In one or more embodiments of this utility model, a second groove is chiseled on the clamping body, and the roller is slidably disposed in the second groove. The main shaft drives the roller to move up and down through the connecting rod. The roller slides in the second groove, driving the clamping body to move inward or outward, thereby achieving clamping or loosening of the rotor.

[0015] In one or more embodiments of this utility model, a limiting head is fixed at the end of the main shaft away from the connecting rod. A spring is fixed between the limiting head and the inner wall of the placement table. The elastic force provided by the spring causes the limiting head to move away from the placement table. The limiting head drives the connecting rod to move downward through the main shaft. The connecting rod drives the roller to move downward. The roller slides downward in the second slide groove, driving the clamp to move outward, thereby achieving clamping of the rotor.

[0016] In one or more embodiments of this utility model, a rotating rod is rotatably mounted on the fixed block. An upper pressure head is fixed at one end of the rotating rod below the limiting head, and a handle is fixed at the other end of the rotating rod away from the upper pressure head. By pressing down the handle, the upper pressure head is driven to push the limiting head upward, thereby causing the connecting rod to drive the roller to slide upward in the second slide groove, causing the clamp to move inward and release the rotor.

[0017] In one or more embodiments of this utility model, a connector is fixed on the fourth gear, and an intermittent gear is installed on the connector. The intermittent gear meshes with the third gear. When the toothed part of the intermittent gear meshes with the third gear, it drives the third gear to rotate. The third gear drives the placement platform to rotate. A slot is drilled on the fourth gear, and a locking block is fixed on the intermittent gear. The locking block is inserted into the slot. By inserting the locking block into the slot, the rotation of the fourth gear drives the intermittent gear to rotate.

[0018] In one or more embodiments of this utility model, a fifth gear meshes with one side of the fourth gear, and a drive motor is connected below the fifth gear. The drive motor drives the fifth gear to rotate, and the fifth gear drives the fourth gear to rotate. The drive motor is fixed on the device body.

[0019] Compared with the prior art, this utility model can effectively fix the rotor during the welding of the rotor enameled wire through related structural design, thereby improving welding efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a perspective view of a spot welding device for motor manufacturing, in which the rotor is placed, according to one embodiment of the present invention.

[0022] Figure 2 for Figure 1 The structural diagram shown at point A in the middle;

[0023] Figure 3 This is a perspective view of a spot welding device for motor manufacturing according to one embodiment of the present invention.

[0024] Figure 4 for Figure 3 The structural diagram shown at point B in the middle;

[0025] Figure 5 This is a perspective view of a spot welding device for motor manufacturing according to one embodiment of the present invention.

[0026] Figure 6 for Figure 5 The structural diagram shown at point C is shown below.

[0027] Figure 7This is a perspective cross-sectional view of the placement platform in one embodiment of the present utility model;

[0028] Figure 8 for Figure 7 The structural diagram shown at point D is shown in the middle.

[0029] Figure 9 This is a schematic diagram of the structure of the fourth gear in one embodiment of the present invention.

[0030] Explanation of key figure labels:

[0031] 1- Device body, 101- Support platform, 102- Processing table, 103- Gear plate, 104- First gear, 105- Handle, 106- Slide rail, 107- First slider, 108- Support plate, 109- Telescopic cylinder, 110- Telescopic rod, 111- Turn handle, 112- Second gear, 113- Connecting arm, 114- Welding probe, 2- Fixing device, 201- Placement platform, 202- First slide rail, 203- Second slider, 20 4-Clamping body, 205-Main shaft, 206-Spring, 207-Third gear, 208-Limit head, 209-Rotating rod, 210-Upper pressure head, 211-Handle, 212-Connecting rod, 213-Second slide groove, 214-Roller, 215-Fourth gear, 216-Intermittent gear, 217-Fixed shaft, 218-Fifth gear, 219-Drive motor, 220-Clamping block, 221-Clamping slot, 222-Connecting head, 223-Fixed block. Detailed Implementation

[0032] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0033] like Figures 1 to 9 As shown, a spot welding device for motor manufacturing in one embodiment of the present invention includes: device body 1 and fixing device 2.

[0034] like Figures 1 to 4As shown, a support platform 101 and a processing table 102 are fixed on the main body 1 of the device, serving as a fixed support. A toothed plate 103 is installed on the support platform 101, and a slide rail 106 is fixed to one end of the toothed plate 103 located below the support platform 101. The toothed plate 103 drives the slide rail 106 to move up and down. A first slider 107 is slidably arranged on the slide rail 106, and a support plate 108 is fixed on the first slider 107. The first slider 107 drives the support plate 108 to move on the slide rail 106. A first gear 104 is installed on the support platform 101, and the first gear 104 meshes with the toothed plate 103. A crank handle 105 is connected to the outside of the support platform 101 for the first gear 104. By turning the crank handle 105, the first gear 104 is rotated, thereby driving the toothed plate 103 to move up and down.

[0035] like Figures 1 to 4 As shown, a pair of meshing second gears 112 are rotatably mounted on the support plate 108. When the pair of second gears 112 mesh and rotate, they clamp or separate. Each of the pair of second gears 112 has a connecting arm 113 fixed to it, and a welding probe 114 is fixed to the connecting arm 113. The connecting arms 113 clamp or release the welding probe 114, thus spot welding the rotor enameled wire. One of the second gears 112 is connected to a throttle 111. Rotating the throttle 111 rotates one of the second gears 112, thereby causing the pair of meshing second gears 112 to rotate. A telescopic cylinder 109 is mounted on the support plate 108, and a telescopic rod 110 is mounted on the telescopic cylinder 109. The telescopic rod 110 is rotatably connected to the telescopic cylinder 109. The telescopic cylinder 109 drives the telescopic rod 110 to extend and retract, thereby rotating the throttle 111.

[0036] like Figures 5 to 9 As shown, the fixing device 2 is installed on the processing table 102. The fixing device 2 includes a placement table 201, on which several first sliding grooves 202 are carved. Second sliders 203 are slidably disposed within each of the first sliding grooves 202. A clamping body 204 is fixedly connected to one end of each second slider 203 outside the placement table 201. The second slider 203 drives the clamping body 204 to move along the trajectory of the first sliding grooves 202. A main shaft 205 is inserted into the placement table 201, and a third gear 207 is fixed to one end of the placement table 201. The third gear 207 drives the placement table 201 to rotate. A fixed shaft 217 is provided on one side of the third gear 207. The fixed shaft 217 is installed on the processing table 102 and is detachable, allowing for the replacement of intermittent gears 216 with different numbers of teeth. A fourth gear 215 is rotatably disposed on the fixed shaft 217, and a fixing block 223 is fixed on the processing table 102.

[0037] like Figures 5 to 9As shown, one end of the main shaft 205 is fixed with connecting rods 212, the same number as the clamping body 204. Rollers 214 are rotatably mounted on the ends of the connecting rods 212 away from the main shaft 205. The main shaft 205 drives the rollers 214 to move up and down via the connecting rods 212. A second groove 213 is carved into the clamping body 204. The rollers 214 are slidably disposed within the second groove 213. The main shaft 205 drives the rollers 214 to move up and down via the connecting rods 212. The rollers 214 slide within the second groove 213, causing the clamping body 204 to move inward or outward, thereby clamping or releasing the rotor.

[0038] like Figures 5 to 9 As shown, a limiting head 208 is fixed at the end of the main shaft 205 away from the connecting rod 212. A spring 206 is fixed between the limiting head 208 and the inner wall of the placement table 201. The elastic force provided by the spring 206 causes the limiting head 208 to move away from the placement table 201. The limiting head 208 drives the connecting rod 212 to move downward through the main shaft 205. The connecting rod 212 drives the roller 214 to move downward. The roller 214 slides downward in the second slide groove 213, driving the clamp 204 to move outward, thereby achieving the clamping of the rotor. A rotating rod 209 is rotatably mounted on the fixed block 223. An upper pressure head 210 is fixed to one end of the rotating rod 209 below the limiting head 208. A handle 211 is fixed to the other end of the rotating rod 209 away from the upper pressure head 210. By pressing down the handle 211, the upper pressure head 210 is driven to push the limiting head 208 upward, thereby causing the connecting rod 212 to drive the roller 214 to slide upward in the second slide groove 213, causing the clamp 204 to move inward and release the rotor.

[0039] like Figures 5 to 9 As shown, a connector 222 is fixed on the fourth gear 215, and an intermittent gear 216 is installed on the connector 222. The intermittent gear 216 meshes with the third gear 207. When the toothed part of the intermittent gear 216 meshes with the third gear 207, it drives the third gear 207 to rotate, realizing the intermittent rotation of the third gear 207. By replacing the intermittent gear 216 with different numbers of teeth, the third gear 207 can rotate intermittently at different angles. The third gear 207 drives the placement platform 201 to rotate. A slot 221 is carved on the fourth gear 215, and a block 220 is fixed on the intermittent gear 216. The block 220 is inserted into the slot 221. By inserting the block 220 into the slot 221, the rotation of the fourth gear 215 drives the intermittent gear 216 to rotate. The fourth gear 215 is meshed with the fifth gear 218 on one side. The fifth gear 218 is connected to the drive motor 219 below. The drive motor 219 drives the fifth gear 218 to rotate, and the fifth gear 218 drives the fourth gear 215 to rotate. The drive motor 219 is fixed on the main body 1 of the device.

[0040] Working principle: First, take a rotor to be welded. Press down the handle 211 to drive the upper pressure head 210 to push the limiting head 208 upward. The limiting head 208 drives the connecting rod 212 to move upward through the main shaft 205. The connecting rod 212 drives the roller 214 to slide upward in the second slide groove 213, causing the clamping body 204 to move inward. Then, place the rotor on the placement table 201. Then release the handle 211. The elastic force provided by the spring 206 moves the limiting head 208 away from the placement table 201. The limiting head 208 drives the connecting rod 212 to move downward through the main shaft 205. The connecting rod 212 drives the roller 214 to move downward. The roller 214 slides downward in the second slide groove 213, causing the clamping body 204 to move outward, thereby achieving the clamping and fixing of the rotor.

[0041] Then, by turning the rocker handle 105, the first gear 104 is driven to rotate, thereby driving the toothed plate 103 to move downward. The toothed plate 103 drives the first slider 107 to move downward through the slide rail 106. After moving to the appropriate position, the first slider 107 is pushed to move left and right on the slide rail 106 to the appropriate position. The enameled wire to be welded is placed between a pair of welding probes 114. Then, the number of rotor enameled wires to be welded in one revolution of the rotor is determined. The fixed shaft 217 is removed and replaced with an intermittent gear 216 with a relative number of teeth, so that the gap rotation angle of the third gear 207 is consistent with the angle of every two rotor enameled wires to be welded. Then, the welding equipment is started. The telescopic cylinder 109 drives the telescopic rod 110 to extend and retract back and forth, thereby rotating the handle 111. The handle 111 drives one of the second gears 112 to rotate, thereby driving a pair of second gears 112 to rotate in mesh. When the pair of second gears 112 rotate in mesh, they drive a pair of welding probes 114 to clamp or loosen each other, thereby spot welding the rotor enameled wire.

[0042] Meanwhile, the drive motor 219 below drives the fifth gear 218 to rotate, the fifth gear 218 drives the fourth gear 215 to rotate, the fourth gear 215 drives the intermittent gear 216 to rotate, and when the intermittent gear 216 rotates, the toothed part meshes with the third gear 207, driving the third gear 207 to rotate, realizing the intermittent rotation of the third gear 207. The third gear 207 drives the placement platform 201 to rotate intermittently, realizing the welding of the enameled wire on one circle of the rotor. After the welding is completed, simply press down the handle 211 to release and remove the rotor.

[0043] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0044] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A spot welding device for motor manufacturing, characterized by, The utility model relates to a welding device, including: The device body, the support table, the processing table are fixed on the device body, the gear plate is installed on the support table, the gear plate is fixed with the slide rail in the lower end of the support table, the first sliding block is arranged on the slide rail and slides, the support plate is fixed on the first sliding block, The fixing device is installed on the processing table, the fixing device includes the placement table, a plurality of first sliding grooves are carved in the placement table, the second sliding block is arranged in the first sliding groove and slides, the second sliding block is fixedly connected with the clamping body in the outer end of the placement table, the main shaft is inserted in the placement table, the third gear is fixed in the one end of the placement table, the fixed shaft is arranged on one side of the third gear, the fixed shaft is installed on the processing table, the fourth gear is rotatably arranged on the fixed shaft, and the fixed block is fixed on the processing table.

2. A spot welding device for motor manufacturing according to claim 1, characterized in that, The first gear is installed on the support table, the first gear and the gear plate are engaged with each other, and the first gear is connected with the crank handle outside the support table.

3. A spot welding device for motor manufacturing according to claim 1, characterized in that, A pair of second gears are rotatably arranged on the support plate and engaged with each other, a connecting arm is fixed on each of the pair of second gears, and a welding probe is fixed on the connecting arm.

4. A spot welding device for motor manufacturing according to claim 3, characterized in that, One of the second gears is connected with a rotating handle, a telescopic cylinder is installed on the support plate, a telescopic rod is installed on the telescopic cylinder, and the telescopic rod is rotatably connected with the telescopic cylinder.

5. A spot welding device for motor manufacturing according to claim 1, characterized in that, The main shaft is fixed with a connecting rod consistent with the number of clamping bodies at one end, and a roller is rotatably arranged on the end of the connecting rod away from the main shaft.

6. A spot welding device for motor manufacturing according to claim 5, wherein The clamping body is carved with a second sliding groove, and the roller is slidably arranged in the second sliding groove.

7. A spot welding device for motor manufacturing according to claim 6, characterized in that The main shaft is fixed with a limiting head away from the connecting rod, and a spring is fixed between the limiting head and the inner wall of the placement table.

8. A spot welding device for motor manufacturing according to claim 1, characterized in that, A rotating rod is rotatably arranged on the fixed block, an upper pressing head is fixed on the end of the rotating rod below the limiting head, and a handle is fixed on the end of the rotating rod away from the upper pressing head.

9. A spot welding device for motor manufacturing according to claim 1, characterized in that, A connecting head is fixed on the fourth gear, an intermittent gear is installed on the connecting head, the intermittent gear and the third gear are engaged with each other, a clamping groove is carved on the fourth gear, a clamping block is fixed on the intermittent gear, and the clamping block is inserted in the clamping groove.

10. A spot welding device for motor manufacturing according to claim 1, characterized in that, The fourth gear is rotatably arranged with a fifth gear on one side, the fifth gear is connected with a driving motor below, and the driving motor is fixed on the device body.

Images