Welding device for hydraulic cylinder machining

By introducing a rotary welding mechanism and a dust extraction system into the welding device for hydraulic cylinder processing, the problems of displacement and fume pollution during the hydraulic cylinder welding process have been solved, thereby improving welding quality and environmental protection.

CN223734193UActive Publication Date: 2025-12-30DALIAN DAMING HYDRAULIC COMPLETE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423107208.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-30
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing welding equipment is prone to deviation during the rotation of the hydraulic cylinder, which affects the welding quality and the fumes generated during welding pollute the environment.

Method used

The system employs a rotary welding mechanism and a propulsion limiting mechanism. It uses a turntable and a gear ring to drive the electric push rod and welding torch to rotate. Combined with a dust collection hood and a vacuum cleaner, it collects fumes and dust, ensuring that the hydraulic cylinder is fixed and the fumes do not spread.

Benefits of technology

This technology enables the hydraulic cylinder to be fixed during the welding process, preventing displacement, improving welding quality, and effectively collecting fumes and dust to protect the processing environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding device for hydraulic cylinder machining, which comprises a base, and further comprises a rotary welding mechanism and a propelling limiting mechanism which are arranged on the base, the rotary welding mechanism comprises a supporting plate and a rotary disc, the supporting plate is arranged on the bottom plate, a through hole is formed in the supporting plate, the rotary disc is rotationally arranged on the supporting plate, multiple sets of electric push rods are symmetrically arranged on the inner side wall of the rotary disc, and welding guns are arranged at the output ends of the electric push rods. The utility model belongs to the technical field of hydraulic cylinder machining, and particularly relates to a welding device for hydraulic cylinder machining.
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Description

Technical Field

[0001] This utility model belongs to the field of hydraulic cylinder processing technology, specifically referring to a welding device for hydraulic cylinder processing. Background Technology

[0002] Hydraulic cylinders are widely used in industrial production. They are usually composed of components such as cylinder barrel, cylinder head, and piston rod, and these components need to be welded during the manufacturing process.

[0003] Existing welding equipment often fixes the hydraulic cylinder to be welded and rotates it during the welding process to achieve circumferential welding. However, the hydraulic cylinder is prone to displacement during rotation, which affects the welding quality. In addition, the welding process generates a lot of smoke and dust, polluting the surrounding environment. Utility Model Content

[0004] The technical problem this invention aims to solve is that existing welding equipment is prone to deviation when rotating the hydraulic cylinder, affecting the welding quality, and the fumes generated during welding cannot be collected, affecting the processing environment.

[0005] To achieve the above functions, the technical solution adopted by this utility model is as follows: a welding device for hydraulic cylinder processing, including a base, and further including a rotary welding mechanism and a propulsion limiting mechanism set on the base; the rotary welding mechanism includes a support plate and a turntable, the support plate is set on the base plate, the support plate is provided with through holes, the turntable is rotatably set on the support plate, the inner side wall of the turntable is provided with electric push rods, multiple sets of electric push rods are symmetrically arranged, and the output end of the electric push rod is provided with a welding gun.

[0006] Furthermore, a gear ring is provided on the outer wall of the turntable, and a motor is installed on the base plate. The output end of the motor is provided with a gear, which meshes with the gear ring.

[0007] Furthermore, the welding torch is equipped with a dust suction hood, and a vacuum cleaner is installed on the side wall of the turntable. A connecting pipe connects the vacuum cleaner and the dust suction hood.

[0008] Preferably, the connecting pipe is corrugated.

[0009] Furthermore, the propulsion limiting mechanism includes an adjustment groove and a push plate. The adjustment groove is located on the base plate and placed on one side of the support plate. A lead screw is rotatably installed in the adjustment groove. One end of the lead screw is shaft-connected to a motor II fixedly installed on the side wall of the base plate. The push plate is slidably installed in the adjustment groove and threadedly connected to the lead screw. A movable plate is provided on the push plate.

[0010] Preferably, the base plate is provided with a fixed plate and placed on the other side of the support plate. Two sets of fixed plates and movable plates are provided symmetrically. Cylinders are installed on both the fixed plate and the movable plate, and the output end of the cylinder is provided with a clamping plate.

[0011] The beneficial effects achieved by adopting the above-described structure are as follows:

[0012] 1. By setting up a turntable and gear ring, in conjunction with gears, it can drive the electric push rod and welding gun to rotate. The hydraulic cylinder is limited by the cylinder and clamping plate. The movement of the welding gun is used to achieve circumferential welding, and the hydraulic cylinder is prevented from deviating during rotation.

[0013] 2. By setting up a dust hood and a vacuum cleaner, the fumes generated during welding can be collected, preventing the fumes from polluting the surrounding environment. Attached Figure Description

[0014] Figure 1 The overall structure of the welding device for hydraulic cylinder processing proposed in this utility model Figure 1 ;

[0015] Figure 2 The overall structure of the welding device for hydraulic cylinder processing proposed in this utility model Figure 2 ;

[0016] Figure 3 This is a cross-sectional structural diagram of the welding device for hydraulic cylinder processing proposed in this utility model;

[0017] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle.

[0018] Among them, 1. base, 2. rotary welding mechanism, 3. push-limit mechanism, 4. support plate, 5. turntable, 6. perforation, 7. electric push rod, 8. welding gun, 9. gear ring, 10. motor one, 11. gear, 12. dust hood, 13. vacuum cleaner, 14. connecting pipe, 15. adjusting groove, 16. push plate, 17. lead screw, 18. motor two, 19. movable plate, 20. fixed plate, 21. cylinder, 22. clamping plate. Detailed Implementation

[0019] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0021] like Figure 1-4 As shown, the welding device for hydraulic cylinder processing proposed in this utility model includes a base 1, and a rotary welding mechanism 2 and a push-limiting mechanism 3 set on the base 1. The rotary welding mechanism 2 includes a support plate 4 and a turntable 5. The support plate 4 is set on the base plate and has a through hole 6. The turntable 5 is rotatably set on the support plate 4. An electric push rod 7 is set on the inner side wall of the turntable 5. Multiple sets of electric push rods 7 are symmetrically arranged. A welding gun 8 is set at the output end of the electric push rod 7. The hydraulic cylinder is fixed on the push-limiting mechanism 3. When the electric push rod 7 is started, the welding gun 8 is driven to approach the welding point of the hydraulic cylinder. The turntable 5 is driven to rotate the electric push rod 7 and the welding gun 8 within a certain angle. Multiple sets of welding guns 8 are used for synchronous welding to improve the welding effect.

[0022] like Figure 3 and 4 As shown, a gear ring 9 is provided on the outer wall of the turntable 5, and a motor 10 is installed on the base plate. A gear 11 is provided at the output end of the motor 10. The gear 11 meshes with the gear ring 9. When the motor 10 is started, the gear 11 is driven to rotate, and the gear 11 drives the gear ring 9 to rotate, thereby adjusting the welding position. Meanwhile, the hydraulic cylinder remains fixed, which can prevent the hydraulic cylinder from shifting during rotation and ensure the welding quality.

[0023] like Figure 4 As shown, the welding torch 8 is equipped with a dust suction hood 12, and a vacuum cleaner 13 is installed on the side wall of the turntable 5. A connecting pipe 14 connects the vacuum cleaner 13 and the dust suction hood 12. The connecting pipe 14 is corrugated. When the vacuum cleaner 13 is activated, the welding fumes can be collected through the connecting pipe 14 and the vacuum cleaner 13. The corrugated connecting pipe 14 ensures that the dust suction head can always remain connected when the welding torch 8 moves.

[0024] like Figure 1 and 2As shown, the push-limiting mechanism 3 includes an adjusting groove 15 and a push plate 16. The adjusting groove 15 is located on the base plate and is positioned on one side of the support plate 4. A lead screw 17 is rotatably mounted inside the adjusting groove 15. One end of the lead screw 17 is shaft-connected to a motor 18 fixedly mounted on the side wall of the base plate. The push plate 16 is slidably located inside the adjusting groove 15 and is threadedly connected to the lead screw 17. A movable plate 19 is mounted on the push plate 16. A fixed plate 20 is mounted on the base plate and is positioned on the other side of the support plate 4. Two sets of fixed plates 20 and movable plates 19 are symmetrically arranged. Cylinders 21 are mounted on both the fixed plates 20 and movable plates 19. A clamping plate 22 is provided at the output end of the cylinder 21. The hydraulic cylinder is fixed between the fixed plates 20 through the clamping plate 22 of the cylinder 21. The parts to be welded are then fixed between the movable plates 19. The motor 18 is started, which drives the lead screw 17 to rotate. The lead screw 17 drives the push plate 16 to move, pushing the welding parts closer to the hydraulic cylinder. This method is convenient to use.

[0025] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A welding device for hydraulic cylinder machining, comprising a base, characterized in that: Also include the rotation welding mechanism and the advance limit mechanism set on the base; the rotation welding mechanism includes support plate and turntable, the support plate is equipped on the bottom plate, the support plate is equipped with the perforation, the turntable is rotationally equipped on the support plate, the inner side wall of the turntable is equipped with electric push rod, the electric push rod is symmetrically equipped with multiple groups, the output end of the electric push rod is equipped with the welding torch.

2. The welding apparatus for hydraulic cylinder machining according to claim 1, characterized in that: The outer side wall of the turntable is equipped with the gear ring, the bottom plate is installed with motor one, the output end of the motor one is equipped with the gear, the gear is engaged with the gear ring.

3. The welding apparatus for hydraulic cylinder machining of claim 1, wherein: The welding torch is equipped with dust cover, the sidewall of the turntable is installed with dust collector, the dust collector is connected with dust cover between the connecting pipe.

4. The welding apparatus for hydraulic cylinder machining according to claim 3, characterized in that: The connecting pipe is corrugated pipe shape setting.

5. The welding apparatus for hydraulic cylinder machining of claim 1, wherein: The advance limit mechanism includes adjusting groove and push plate, the adjusting groove is equipped on the bottom plate and is placed on one side of the support plate, the screw rod is rotationally equipped in the adjusting groove, one end of the screw rod is connected with motor two fixedly installed on the sidewall of the bottom plate, the push plate is slidingly equipped in the adjusting groove and is threadedly connected with the screw rod, the push plate is equipped with movable plate.

6. The welding apparatus for hydraulic cylinder machining of claim 5, wherein: The bottom plate is equipped with fixed plate and is placed on the other side of the support plate, the fixed plate and movable plate are symmetrically equipped with two groups, the fixed plate and movable plate are both installed with air cylinder, the output end of the air cylinder is equipped with clamping plate.