Shock absorber product welding clamp capable of achieving various lengths

Abstract

The utility model belongs to the technical field of welding clamps, and discloses a welding clamp capable of achieving shock absorber products of various lengths, the welding clamp comprises a base and a clamp set, the clamp set is transversely arranged above the base in a sliding mode, and the clamp set is provided with two clamps; chucks are symmetrically arranged on the base and located on the two sides of the clamp set; the welding clamp can easily deal with welding tasks of shock absorber products with various lengths, and through collaborative design of all parts, such as sliding fit of the clamp set and the chuck and the guiding effect of the sliding rod and the linear rail, the limitation that a traditional clamp is only suitable for products with specific lengths due to a fixed structure is effectively avoided.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of welding fixtures, in particular to a welding fixture for shock absorber products of various lengths. BACKGROUND

[0002] In a conventional welding process for shock absorber products, the welding fixtures used are mostly of fixed structure or have only limited adjustment capability; when facing shock absorber products of different lengths, such conventional fixtures are often difficult to meet the requirements.

[0003] Due to the inability to quickly and accurately adjust the clamping position, enterprises usually need to equip a large number of special fixtures for products of different length specifications, which not only leads to a substantial increase in fixture procurement costs, but also makes the storage and management of fixtures extremely cumbersome; in the production process, whenever the product length changes, a large amount of time is spent on replacing fixtures and debugging, which seriously reduces production efficiency, prolongs the production cycle and increases production costs.

[0004] At the same time, due to the lack of precise guidance and stable locking mechanism in the clamping process of conventional fixtures, clamping deviation is prone to occur, which in turn affects the welding quality, leading to an increase in scrap rate and further increasing the burden on enterprises.

[0005] Therefore, the application provides a welding fixture for shock absorber products of various lengths to solve the above problems. CONTENT OF THE INVENTION

[0006] To solve the above problems, the application provides a welding fixture for shock absorber products of various lengths.

[0007] The welding fixture for shock absorber products of various lengths provided by the application adopts the following technical solution:

[0008] The welding fixture for shock absorber products of various lengths comprises a base and a fixture group,

[0009] The fixture group is horizontally slidably arranged above the base, and the fixture group has two fixtures; the base is symmetrically provided with chucks on both sides of the fixture group.

[0010] Further, the sliding ranges of the fixture group and the chucks partially overlap.

[0011] By the technical scheme, the overlapping design effectively avoids the problem that part length products cannot be effectively clamped or post-clamping welding operation is inconvenient due to unreasonable structure layout, greatly expands the application range of the clamp, significantly improves the versatility and flexibility of the clamp in different length product welding scenarios, reduces production interruption or adjustment time caused by the limitation of the clamp, and indirectly improves the overall production efficiency.

[0012] Further, the front and rear ends of the base are provided with slide rods, and each clamp in the clamp group is provided with a sliding piece in sliding connection with the slide rods.

[0013] By the technical scheme, the existence of the slide rods limits the adverse movements such as deviation and shaking of the clamp group, ensures that the clamp group always moves along the predetermined straight track when adjusting the position, and enables the clamp group to be accurately positioned at a position matched with the length of the shock absorber product, thereby providing a high-precision clamping basis for subsequent welding operation.

[0014] Further, the sliding piece is an air lock.

[0015] By the technical scheme, when the two groups of clamps are adjusted in distance according to the length of the workpiece, the air lock can be instantly started and firmly lock the clamps at the current position, avoiding welding deviation caused by loose or displacement of the clamps; the quick locking mechanism greatly improves the continuity and smoothness of the production process, and reduces production interruption and repeated adjustment operation caused by unstable positioning of the clamps.

[0016] Further, the clamp group and the chuck are arranged on the base in sliding mode through the linear track.

[0017] By the technical scheme, the linear track has good straightness and flatness, can effectively ensure the stability and accuracy of the clamp group and the chuck during sliding, and avoid clamping errors and welding quality problems caused by deviation of the sliding path; in a long-term production process, the stability of the linear track can ensure that the clamp system always maintains consistent working performance, and reduces the precision decline caused by equipment wear or deformation.

[0018] Further, a pneumatic sliding block is connected between the clamp group and the linear track.

[0019] By the technical scheme, the pneumatic slider uses compressed air as a power source, can provide smooth and uniform driving force for the clamp group, and makes the sliding of the clamp group on the linear track more smooth and efficient; compared with the traditional manual pushing or mechanical transmission mode, the pneumatic slider reduces the influence of friction on the movement of the clamp group, reduces the labor intensity of the operator, and improves the speed and accuracy of the position adjustment of the clamp group. In the production process, the pneumatic slider can quickly respond to the instructions of the control system, accurately move the clamp group to the specified position, and provide a strong guarantee for efficient production.

[0020] In summary, the present application includes at least one of the following beneficial technical effects:

[0021] (1) The welding fixture can easily cope with the welding task of multiple length shock absorber products, through the coordinated design of each component, such as the sliding fit of the clamp group and the chuck, the guiding action of the slide rod and the linear track, etc., effectively avoiding the limitation that the traditional fixture can only be applied to specific length products due to fixed structure;

[0022] (2) The combination of the quick sliding adjustment of the clamp group and the quick locking function of the air lock greatly shortens the time of product clamping positioning, so that the welding operation can be more closely connected, reducing the pause and waiting time in the production process, thereby significantly improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic view of the present application;

[0024] Figure 2 is a perspective view of the present application.

[0025] Explanation of reference numerals in the drawing: 1, base; 2, clamp group; 3, chuck; 4, slide rod; 5, linear track; 6, sliding member. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments; based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0029] Embodiments:

[0030] The following will be described in detail in combination with the accompanying drawings Figure 1 to further illustrate the present application.

[0031] The present application discloses a kind of vibration damper product welding fixture of multiple lengths can be realized, including base 1 and clamp group 2,

[0032] Clamp group 2 is transversely slidably arranged above base 1, and clamp group 2 has two clamps; chuck 3 is symmetrically arranged on both sides of clamp group 2.

[0033] Referring to Figure 1 and Figure 2 , the sliding range of clamp group 2 and chuck 3 partially overlaps; The overlapping design effectively avoids the problem that part of the length product cannot be effectively clamped or the welding operation is inconvenient after clamping due to unreasonable structure layout, greatly expands the application range of the clamp, significantly improves the versatility and flexibility of the clamp in different length product welding scenarios, reduces the production interruption or adjustment time caused by the limitation of the clamp, thereby indirectly improving the overall production efficiency.

[0034] Referring to Figure 1 and Figure 2The front and rear ends of the base 1 are provided with slide rods 4, and each clamp in the clamp group 2 is provided with a sliding piece 6 in sliding connection with the slide rod 4; the presence of the slide rod 4 limits the adverse movements such as deviation and shaking of the clamp group 2, and ensures that the clamp group 2 always moves along the predetermined straight track when adjusting the position; so that the clamp group 2 can be accurately positioned to a position matched with the length of the shock absorber product, thereby providing a high-precision clamping basis for subsequent welding operation.

[0035] Referring to Figure 1 and Figure 2 , the sliding piece 6 is an air lock; when the two groups of clamps are adjusted to the appropriate spacing according to the length of the workpiece, the air lock can be instantly started and the clamps are firmly locked in the current position, avoiding welding deviation caused by loose or displacement of the clamps; this quick locking mechanism greatly improves the continuity and smoothness of the production process, and reduces the production interruption and repeated adjustment operation caused by unstable positioning of the clamps.

[0036] Referring to Figure 1 and Figure 2 , the clamp group 2 and the chuck 3 are slidably arranged on the base 1 through the linear track 5; the linear track 5 has good straightness and flatness, which can effectively ensure the stability and accuracy of the clamp group 2 and the chuck 3 during sliding, avoiding clamping errors and welding quality problems caused by deviation of the sliding path; in the long-term production process, the stability of the linear track 5 can ensure that the clamp system always maintains consistent working performance, reducing the precision decline caused by equipment wear or deformation.

[0037] Referring to Figure 1 and Figure 2 , a ball slide is connected between the clamp group 2 and the linear track 5; which can make the clamp group 2 move smoothly and smoothly on the linear track 5; at the same time, it improves the speed and accuracy of the position adjustment of the clamp group 2; in the production process, the clamp group 2 can be quickly and accurately moved to the specified position for different lengths of workpieces, providing a strong guarantee for efficient production.

[0038] The implementation principle of the shock absorber product welding clamp of various lengths according to an embodiment of the application is as follows:

[0039] In actual production, according to the specific length requirement of the shock absorber product, the pneumatic slide is driven by the control system to drive the clamp group 2 to slide smoothly along the linear track 5, and when it moves to the appropriate position, the air lock is quickly started to firmly lock the clamp group 2.

[0040] At this time, the two shock absorber workpieces to be welded together are respectively placed between the same side clamps and the chuck 3, and the precise clamping of the products is realized through the cooperative action of the two, and then the chuck 3 and the clamp group 2 can be controlled to move towards the middle to carry out welding operation.

[0041] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A shock absorber product welding fixture capable of realizing multiple lengths, comprising a base (1) and a fixture group (2), characterized in that: the fixture group (2) is transversely slidably arranged above the base (1), and the fixture group (2) has two fixtures in common; the base (1) is symmetrically provided with chucks (3) on both sides of the fixture group (2). The sliding range of the fixture group (2) and the chuck (3) partially overlaps.

2. The welding fixture for shock absorber products of claim 1, wherein: The front and rear ends of the base (1) are provided with slide rods (4), and each fixture in the fixture group (2) is provided with a sliding piece (6) slidably connected with the slide rod (4).

3. The welding fixture for shock absorber products of claim 1, wherein: The sliding piece (6) is an air lock.

4. The vibration damper product welding fixture of claim 3, wherein: The fixture group (2) and the chuck (3) are slidably arranged on the base (1) through straight rails (5).

5. The welding fixture for shock absorber products of claim 1, wherein: A pneumatic sliding block is connected between the fixture group (2) and the straight rail (5).

6. The vibration damper product welding fixture of claim 5, wherein: ​

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