Workpiece supporting mechanism and supporting and leveling device thereof
By designing guide blocks and slider structures, the problem of traditional support pads being unable to adjust height is solved, achieving stable support for workpieces under deformation conditions and improving processing quality.
Patent Information
- Application Number
- CN202423182170.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional support blocks cannot be height adjusted, resulting in unstable support for the workpiece under specific height requirements and deformation conditions, which affects the processing quality.
The system employs a guide block and slider structure. Through the cooperation of the inclined surface and the jacking component, the slider slides along the inclined surface of the guide block, achieving height adjustment and fine-tuning, and ensuring stable support for the workpiece.
It achieves stable support for workpieces under different height requirements and deformation conditions, thus improving processing quality.
Smart Images

Figure CN223734392U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of machining, especially a workpiece supporting mechanism and its supporting and leveling device. BACKGROUND
[0002] In machining, it is often necessary to support workpieces on a workbench to meet the height requirement of a tool or to adjust the height of the workpiece to meet the positional relationship between workpieces when machining in cooperation with other workpieces (for example, when assembling two workpieces to machine holes simultaneously under the condition of a determined positional relationship).
[0003] In the above-mentioned supporting method for workpieces, the height of the workpiece can only be adjusted by a certain number of shims, which is not applicable in situations requiring high accuracy in height adjustment.
[0004] Therefore, there is a need for a technical solution to address the technical problem that the height of a workpiece cannot be adjusted by traditional supporting shims, the workpiece cannot be supported to a specific height, the workpiece cannot be stably supported in the case of deformation of the workpiece, and the machining quality is affected. SUMMARY
[0005] The utility model aims to overcome the technical problem that the height of a workpiece cannot be adjusted by traditional supporting shims, the workpiece cannot be supported to a specific height, the workpiece cannot be stably supported in the case of deformation of the workpiece, and the machining quality is affected, and provides a workpiece supporting mechanism and its supporting and leveling device.
[0006] In a first aspect, the utility model provides a workpiece supporting mechanism, which comprises a guide block, a sliding block, and a pushing component.
[0007] The utility model provides a workpiece supporting mechanism, which comprises a guide block, a sliding block, and a pushing component.
[0008] Preferably, the pushing component is an adjusting bolt, one end of which is provided with a limiting nut, the inclined surface is provided with an adjusting hole, the included angle between the adjusting hole and the inclined surface is α, 0°<α<90°, the sliding block is provided with a first connecting hole, the end of the adjusting bolt away from the limiting nut is connected with the adjusting hole through the first connecting hole, and a gap is arranged between the adjusting bolt and the inner wall of the first connecting hole.
[0009] During further rotation of the adjusting bolt in the adjusting hole, the limiting nut at the end of the adjusting bolt generates a pushing force on the side of the sliding block, the pushing force generates a pushing force in the direction of the inclined surface, thereby driving the sliding block to move along the inclined surface of the guide block, and the adjusting bolt moves in the gap between the adjusting bolt and the inner wall of the first connecting hole, thereby realizing fine adjustment of the height of the top surface of the sliding block.
[0010] Preferably, the first connecting hole is provided with a first countersunk hole at one end of the side surface of the sliding block.
[0011] The limiting nut at the end of the adjusting bolt can be embedded in the first countersunk hole, so as to increase the stroke of the adjusting bolt, thereby increasing the adjustment range of the height of the top surface of the sliding block.
[0012] Preferably, the guide block is provided with a plurality of second connecting holes, and the second connecting holes are provided with connecting bolts.
[0013] The end of the connecting bolt is inserted into the second connecting hole and connected with the workbench, so as to realize detachable connection of the guide block with the workbench, ensure the position of the entire supporting mechanism on the workbench, and also make it easier to disassemble the supporting mechanism when the supporting mechanism is not needed.
[0014] Preferably, the second connecting hole is arranged on the inclined surface, the inclined surface is provided with a plurality of second countersunk holes, and the second countersunk holes are arranged in one-to-one correspondence with the second connecting holes.
[0015] Arranging the second connecting hole on the inclined surface can maximize the reduction of the width of the guide block, reduce the interference of the guide block with surrounding tooling and workpieces during use, and arranging a countersunk hole at one end of the second connecting hole close to the inclined surface can install the nut at the end of the connecting bolt, so as to avoid interference of the connecting bolt with the sliding block on the inclined surface.
[0016] Preferably, the sliding block is provided with a limiting block on each side, and the abutting surface and the two limiting blocks enclose a limiting groove with a width adapted to the width of the guide block.
[0017] The sliding block is clamped on the guide block through the limiting groove, and the guide block plays a guiding role on the sliding block, so that the sliding block can always maintain a correct posture for sliding, and the sliding block is prevented from being deflected to both sides.
[0018] Preferably, the top surface of the sliding block is provided with a sunken area.
[0019] Preferably, the top surface of the sliding block is provided with a plurality of mounting screw holes, and at least one of the mounting screw holes is provided with a supporting screw rod.
[0020] When the workpiece has a large-area flat bottom surface, the sliding block can support the workpiece, but when the workpiece is small and the bottom surface has longitudinal and transverse intersecting ribs, the commonly used sliding block cannot effectively support the workpiece. Therefore, the supporting screw rod arranged on the top surface of the sliding block can effectively support the workpiece when the bottom surface to be supported is small, and the application range is wider.
[0021] Preferably, the supporting screw rod is provided with a rotating disc, and the rotating disc is arranged around the supporting screw rod.
[0022] The rotating disc can be rotated to drive the supporting screw rod to rotate, so that the installation, dismounting or height adjustment of the supporting screw rod can be realized, and the rotation of the supporting screw rod is more convenient and labor-saving.
[0023] Preferably, a pressing nut is arranged on the supporting screw rod, and the pressing nut is used to abut against the top surface of the sliding block.
[0024] The pressing nut abuts against the top surface of the sliding block, so that the supporting screw rod can be prevented from loosening or falling off during machining.
[0025] In another aspect, the utility model also provides a workpiece supporting and leveling device, which comprises a base, and a plurality of workpiece supporting mechanisms as described above are arranged on the base.
[0026] The workpiece supporting and leveling device uses the corresponding supporting mechanisms arranged on the base according to the shape of the bottom surface of the workpiece to support each position of the bottom surface of the workpiece, and the sliding block moves along the inclined surface of the guide block, so that the device can meet the demand of different supporting heights and provide stable support for the workpiece when the workpiece is deformed, thereby ensuring the machining quality.
[0027] Compared with the prior art, the utility model has the advantages of:
[0028] The supporting mechanism comprises a guide block with an inclined surface and a sliding block, the sliding block moves along the inclined surface under the action of the pushing component, so that the height of the top surface of the sliding block is changed, the demand of different supporting heights can be met, and when the workpiece is deformed, the height of the top surface of the sliding block can be finely adjusted through the movement of the sliding block, so that the bottom surface of the workpiece can be stably supported. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1is the axonometric view of the workpiece supporting mechanism in example 1 of the utility model;
[0030] Figure 2 is the sectional view of the workpiece supporting mechanism in example 1 of the utility model;
[0031] Figure 3 is the structural schematic view of the guide block of the utility model;
[0032] Figure 4 is the structural schematic view of the sliding block of the utility model;
[0033] Figure 5 is the sectional view of the workpiece supporting mechanism in example 2 of the utility model;
[0034] Figure 6 is the axonometric view of the workpiece supporting mechanism in example 3 of the utility model;
[0035] Figure 7 is a workpiece supporting leveling device of the utility model;
[0036] Markings in the figure:
[0037] 1-guide block, 11-inclined surface, 12-adjusting screw hole, 13-second connecting hole, 14-second counterbore hole, 2-sliding block, 21-adhesion surface, 22-first connecting hole, 221-clearance, 23-first counterbore hole, 24-limiting block, 25-mounting screw hole, 26-depression area, 3-adjusting bolt, 31-limiting nut, 4-supporting screw, 41-rotating disc, 5-pressing nut, 6-base. DETAILED DESCRIPTION
[0038] The utility model will be further described in detail in combination with specific embodiments. However, this should not be understood as the scope of the above-mentioned subject matter of the utility model being limited to the following embodiments. Any technology realized based on the content of the utility model belongs to the scope of the utility model.
[0039] In the description of the specific embodiments of the utility model, the orientation or position relationship expression terms appearing in the description, such as "up", "down", "left", "right", "center", "inner", "outer", etc. are based on the orientation or position relationship expressed in the drawings, or the orientation or position relationship used when the product / equipment / device of the utility model is normally used. These orientation or position relationship terms are only used to facilitate the description of the utility model scheme or simplify the description in the specific embodiments, so as to facilitate the quick understanding of the scheme by the technicians, and are not intended to indicate or imply that a specific device / component / element must have a specific orientation or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the utility model.
[0040] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding device / component / element is required to be absolutely horizontal or vertical or overhanging or parallel, but can be slightly inclined or have a deviation. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. Alternatively, it can be simplified to understand that the corresponding device / component / element is arranged in the direction of "horizontal", "vertical", "overhanging", "parallel" and the like, and can have an error / deviation of ±10% relative to the corresponding direction, more preferably an error / deviation of ±8%, more preferably an error / deviation of ±6%, more preferably an error / deviation of ±5%, more preferably an error / deviation of ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the utility model scheme.
[0041] In addition, the terms "first", "second", "third" and the like in the terms are only used to distinguish the same or similar components for description, and should not be understood as emphasizing or implying the relative importance of the specific components.
[0042] In addition, in the description of the embodiments of the utility model, "several", "a plurality of", "several" represent at least 2. It can be 2, 3, 4, 5, 6, 7, 8, 9 and the like in any case, and even more than 9.
[0043] In addition, in the description of the technical scheme of the utility model, unless otherwise specified / limited / limited, the terms "set", "install", "connect", "connect", "set", "lay", "arrange" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, which can be welding, riveting, bolting, screw connection and other commonly used connection means in the art. The connection can be mechanical connection, electrical connection or communication connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements.
[0044] Embodiment 1
[0045] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , a workpiece supporting mechanism includes a guide block 1, a sliding block 2 and a pushing component, the guide block 1 is provided with an inclined surface 11 at the top, the sliding block 2 is provided with a fitting surface 21 matched with the inclined surface 11, and the pushing component abuts against the sliding block 2 and is used to push the sliding block 2 to move along the inclined surface 11, so as to change the height of the top surface of the sliding block 2.
[0046] In use, the guide block 1 is installed on the workbench, the slider is attached to the inclined surface 11 of the guide block 1 through the attachment surface 21, and under the pushing of the pushing component, the slider 2 slides along the inclined surface 11 of the guide block 1, thereby changing the height of the top surface of the slider 2, and further enabling the slider 2 to adapt to the requirements of different support heights, and when the workpiece is deformed, the height of the top surface of the slider 2 can also be fine-tuned through the movement of the slider 2, so that the bottom surface of the workpiece can be stably supported.
[0047] The pushing component is an adjusting bolt 3, one end of the adjusting bolt 3 is provided with a limiting nut 31, the inclined surface 11 is provided with an adjusting screw hole 12, the included angle between the adjusting screw hole 12 and the inclined surface 11 is α, 0°<α<90°, and in this example, α is preferably 15°, the slider 2 is provided with a first connecting hole 22, the end of the adjusting bolt 3 away from the limiting nut 31 penetrates through the first connecting hole 22 and is connected with the adjusting screw hole 12, the diameter of the first connecting hole 22 is larger than the diameter of the adjusting screw hole 12 and the diameter of the adjusting bolt 3, so that after the adjusting bolt 3 is installed, there is a gap 221 between the adjusting bolt 3 and the inner wall of the first connecting hole 22, and during the further rotation of the adjusting bolt 3 in the adjusting screw hole 12, the limiting nut 31 at the end of the adjusting bolt 3 generates a pushing force on the side of the slider 2, which generates a pushing force in the direction of the inclined surface 11, thereby driving the slider 2 to move along the inclined surface 11 of the guide block 1, and further realizing the fine adjustment of the height of the top surface of the slider 2.
[0048] The slider 2: the first connecting hole 22 is provided with a first countersunk hole 23 at one end of the side surface of the slider 2, the diameter of the first countersunk hole 22 is larger than the diameter of the limiting nut 31, so that the limiting nut 31 has sufficient space to move in the first countersunk hole 23, the limiting nut 31 at the end of the adjusting bolt 3 can be embedded in the first countersunk hole 23, which can increase the stroke of the adjusting bolt 3, thereby increasing the adjustment range of the height of the top surface of the slider 2, and the slider 2 is provided with a limiting block 24 on each side, the attachment surface 21 and the two limiting blocks 24 form a limiting groove with a width adapted to the width of the guide block 1, the slider 2 is clamped on the guide block 1 through the limiting groove, and the guide block 1 plays a guiding role on the slider 2, so that the slider 2 can always maintain the correct posture to slide, avoiding the deflection of the slider 2 to both sides.
[0049] Guide block 1: Guide block 1 is provided with several second connecting holes 13. The second connecting holes 13 are equipped with connecting bolts. The ends of the connecting bolts are inserted into the second connecting holes 13 and connected to the worktable, realizing the detachable connection between guide block 1 and worktable. This ensures that the entire support mechanism is stable on the worktable, and the support mechanism can be easily removed when it is not needed. Furthermore, by setting the second connecting holes 13 on the inclined surface 11, the width of guide block 1 can be minimized, reducing the interference of guide block 1 with surrounding tooling and workpieces during use. By setting a countersunk hole 14 at one end of the second connecting hole 13 near the inclined surface 11, the nut at the end of the connecting bolt can be installed, avoiding interference of the connecting bolt with the slider 2 on the inclined surface 11.
[0050] Example 2
[0051] like Figure 5 As shown, in this embodiment, the difference from embodiment 1 is that the top surface of the slider 2 is provided with a plurality of mounting screw holes 25, and at least one mounting screw hole 25 is provided with a support screw 4.
[0052] When the workpiece has a large flat surface at the bottom, the slider 2 can provide support. However, when the workpiece is small and there are crisscrossing ribs on the bottom surface, the commonly used slider 2 cannot provide effective support. Therefore, in this embodiment, by setting a detachable support screw 4 on the top surface of the slider 2, it can also provide effective support when the bottom surface to be supported is small, thus having a wider range of applications.
[0053] Furthermore, the support screw 4 is provided with a turntable 41, which is arranged around the support screw 4. The support screw 4 can be rotated by rotating the turntable 41 to drive the support screw 4 to rotate, so as to realize the installation, disassembly or height adjustment of the support screw 4, making the rotation of the support screw 4 more convenient and less labor-intensive.
[0054] Furthermore, a clamping nut 5 is fitted on the support screw 4. The clamping nut 5 is used to abut against the top surface of the slider 2, which can play a role in preventing the support screw 4 from loosening or falling off during the processing.
[0055] Example 3
[0056] like Figure 6 As shown, the difference between this embodiment and embodiment 1 is that the top surface of the slider 2 is provided with a recessed area 26.
[0057] When there is a sunken structure on the bottom surface of the workpiece, the sunken structure interferes with the top surface of the slider 2. In this embodiment, a corresponding sunken area 26 is set on the top surface of the slider 2. The sunken area 26 can be in the form of a step, hole, groove or cavity, etc., to avoid the sunken structure at the bottom of the workpiece.
[0058] Embodiment 4
[0059] As Figure 7 shown in the embodiment, a workpiece support leveling device is provided, comprising a base 6, wherein a plurality of workpiece support mechanisms as any one of embodiments 1-3 are arranged on the base 6.
[0060] In use, according to the shape of the workpiece bottom surface, the support mechanisms are arranged on the base 6 correspondingly, and each position of the workpiece bottom surface is supported respectively, and through the movement of the sliding block 2 along the inclined surface 11 of the guide block 1, not only the demand of different support heights can be met, but also stable support for the workpiece can be provided when the workpiece is deformed, so as to ensure the machining quality.
[0061] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A workpiece support mechanism, characterized by, The device comprises a guide block (1), a sliding block (2) and a pushing component, the top of the guide block (1) is provided with an inclined surface (11), the sliding block (2) is provided with a fitting surface (21) matched with the inclined surface (11), the pushing component is in abutment with the sliding block (2) and is used for pushing the sliding block (2) to move along the inclined surface (11) so as to change the height of the top surface of the sliding block (2).
2. A workpiece support mechanism according to claim 1, wherein The pushing component is an adjusting bolt (3), one end of the adjusting bolt (3) is provided with a limiting nut (31), the inclined surface (11) is provided with an adjusting screw hole (12), the included angle between the adjusting screw hole (12) and the inclined surface (11) is α, 0° < α < 90°, the sliding block (2) is provided with a first connecting hole (22), the end of the adjusting bolt (3) away from the limiting nut (31) is connected with the adjusting screw hole (12) through the first connecting hole (22), and a gap (221) is arranged between the adjusting bolt (3) and the inner wall of the first connecting hole (22).
3. A workpiece support mechanism according to claim 2, wherein, One end of the first connecting hole (22) located on the side surface of the sliding block (2) is provided with a first countersunk hole (23).
4. The workpiece support mechanism of claim 1, wherein, The guide block (1) is provided with a plurality of second connecting holes (13), and the second connecting holes (13) are provided with connecting bolts in a matched mode.
5. A workpiece support mechanism according to claim 4, wherein, The second connecting holes (13) are arranged on the inclined surface (11), and the inclined surface (11) is provided with a plurality of second countersunk holes (14), the second countersunk holes (14) and the second connecting holes (13) are arranged in a one-to-one correspondence.
6. The workpiece support mechanism of claim 1, wherein, The sliding block (2) is provided with limiting blocks (24) on both sides, respectively, and the fitting surface (21) and the two limiting blocks (24) enclose a limiting groove with a width matched with the width of the guide block (1).
7. A workpiece support mechanism according to any one of claims 1 to 6, wherein The top surface of the sliding block (2) is provided with a plurality of mounting screw holes (25), and at least one mounting screw hole (25) is provided with a supporting screw rod (4).
8. A workpiece support mechanism according to claim 7, wherein, The supporting screw rod (4) is provided with a rotating disc (41), and the rotating disc (41) is arranged around the supporting screw rod (4).
9. A workpiece support mechanism according to claim 7, wherein, The supporting screw rod (4) is provided with a pressing nut (5), and the pressing nut (5) is used for abutting against the top surface of the sliding block (2).
10. A support levelling device characterised in that, The device comprises a base (6), and the base (6) is provided with a plurality of workpiece support mechanisms according to any one of claims 1-9.