Automatic waste discharge mechanism for thick foam die cutting

By combining hydraulic cylinders and vacuum adsorption plates, thick foam die-cut products and waste materials are automatically separated, solving the problem of time-consuming and labor-intensive manual separation and improving production efficiency and flexibility.

CN223735034UActive Publication Date: 2025-12-30SUZHOU INDAL PARK JIUTAI PRECISION ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520302469.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-12-30
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

After die-cutting existing thick foam, the product and waste material are tightly bonded together, and manual separation is time-consuming and labor-intensive, resulting in low production efficiency and increased labor costs.

Method used

Hydraulic cylinders are used to drive the top plate and top rod to separate products from waste. Vacuum adsorption plates and electromagnets are used to fix the top plate and grid plate to achieve automated separation and collection. Waste is transported by a conveyor.

Benefits of technology

It achieves automated separation of products and waste, saves manpower, improves production efficiency, and meets the production needs of products of different sizes and shapes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223735034U_ABST
    Figure CN223735034U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic waste discharge mechanism for thick foam die cutting, which comprises a main body assembly, and the main body assembly comprises a base, a fixed seat, a positioning pin, an electromagnet, a grating plate and a positioning hole; and a separation assembly is arranged at the top of the main body assembly and comprises a bracket, a hydraulic cylinder, a vacuum adsorption plate, a vacuum generator, a top plate and a top rod. The hydraulic cylinder drives the ejector plate and the ejector rod to move, products and waste are separated, the separated products penetrate through the grating plate to fall into the lower portion to be collected in a unified mode, the waste is conveyed to the conveyor and conveyed to a waste recycling area through the conveyor, manual waste discharging of workers is not needed, manpower and time are saved, and production efficiency is improved. The top plate is fixed through the vacuum adsorption plate, and the grating plate is fixed through the electromagnet, so that workers can conveniently and quickly replace the top plate and the grating plate, the production requirements of products with different sizes and shapes are met, and the production efficiency is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a waste discharge mechanism, in particular to a thick foam die cutting automatic waste discharge mechanism, belongs to thick foam die cutting technical field. BACKGROUND

[0002] Foam is the material that plastic particle foams, is called foam simply. Thick foam refers to the thick foam material, has excellent cushioning shock resistance, waterproof sealing, sound insulation and noise reduction and flame retardant fire resistance and other characteristics. Thick foam die cutting is a kind of die cutting process for thick foam material, raw material is precisely machined and cut according to predetermined shape to form specific shape spare parts.

[0003] When the die cutting procedure is completed, the product obtained and the waste produced are often closely attached or intertwined together, and manual separation is needed by staff. This process not only consumes time and effort, increases labor cost, but also has low waste discharge efficiency, and affects production progress, therefore, a thick foam die cutting automatic waste discharge mechanism is provided. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides a thick foam die cutting automatic waste discharge mechanism to solve or alleviate one of the technical problems in the prior art, at least to provide a beneficial choice.

[0005] The technical scheme of the utility model embodiment is realized as follows: a thick foam die cutting automatic waste discharge mechanism, comprising a main body assembly, the main body assembly includes base, fixed base, positioning pin, electromagnet, grating plate and positioning hole, the upper surface of the base is provided with fixed base, the inner side wall of the fixed base is fixedly connected with positioning pin in pairs of symmetry, the inner side wall of the fixed base is installed with electromagnet in pairs of symmetry, the inner side wall of the fixed base is installed with grating plate, the upper surface of the grating plate is symmetrically provided with positioning hole,

[0006] The top of the main body assembly is provided with a separation assembly, the separation assembly includes support, hydraulic cylinder, vacuum suction plate, vacuum generator, top plate and top rod, the front surface of the base is fixedly connected with support, the top of the support is installed with hydraulic cylinder, the bottom end of the piston rod of the hydraulic cylinder is installed with vacuum suction plate, the top of the support is installed with vacuum generator, the vacuum generator is communicated with vacuum suction plate through vacuum pipe, the bottom of the vacuum suction plate is installed with top plate, the bottom of the top plate is uniformly fixedly connected with top rod.

[0007] Further preferably, the upper surface of the base is fixedly connected with a support plate.

[0008] Further preferably, the front surface of the support plate is installed with an electric guide rail.

[0009] Further preferably, a front surface of the electric guide rail is slidably connected with the sliding seat.

[0010] Further preferably, a front surface of the sliding seat is fixedly connected with the limiting frame.

[0011] Further preferably, the bottom of the base is symmetrically fixedly connected with supporting legs.

[0012] Further preferably, an upper surface of the base is provided with a waste discharge groove, and a conveyor is arranged below the waste discharge groove and mounted on the bottom of the base.

[0013] Further preferably, a front surface of the bracket is mounted with a control console.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme.

[0015] Firstly, the utility model separates products and waste by driving the top plate and the top rod to move by the hydraulic cylinder, and the separated products fall through the grid plate into the lower part to be collected uniformly, and the waste is sent to the conveyor and then conveyed to the waste recycling area, so that manual waste discharge of workers is not needed, manpower and time are saved, and production efficiency is improved.

[0016] Secondly, the utility model fixes the top plate by the vacuum adsorption plate and fixes the grid plate by the electromagnet, so that the top plate and the grid plate can be quickly replaced by workers, thereby meeting the production requirements of products with different sizes and shapes and further improving production efficiency.

[0017] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above-described illustrative aspects, embodiments, and features, further aspects, embodiments, and features of the utility model will be apparent from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative labor.

[0019] Figure 1 It is a structural view of the utility model;

[0020] Figure 2 It is a rear view structural view of the utility model;

[0021] Figure 3 It is a grid plate structural view of the utility model;

[0022] Figure 4 The fixed seat structure diagram of the utility model.

[0023] The drawings show that the utility model discloses a thick bubble cotton die cutting automatic waste discharge mechanism, including main part assembly 10, main part assembly 10 including base 11, fixed seat 17, positioning pin 18, electromagnet 19, grating plate 110 and positioning hole 111;The upper surface of base 11 is provided with fixed seat 17, and the inner side wall of fixed seat 17 is fixedly connected with positioning pin 18 symmetrically, and the inner side wall of fixed seat 17 is symmetrically installed with electromagnet 19, and the inner side wall of fixed seat 17 is installed with grating plate 110, and the upper surface of grating plate 110 is symmetrically provided with positioning hole 111, and grating plate 110 can be quickly positioned and installed through the cooperation of positioning pin 18 and positioning hole 111, grating plate 110 is metal material, and grating plate 110 is fixed by magnetic force through the work of electromagnet 19; DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Accordingly, the drawings and descriptions are to be regarded as illustrative in nature and not restrictive.

[0025] The embodiments of the utility model will be described in detail below with reference to the drawings.

[0026] As Figures 1-4 The utility model discloses a thick bubble cotton die cutting automatic waste discharge mechanism, including main part assembly 10, main part assembly 10 including base 11, fixed seat 17, positioning pin 18, electromagnet 19, grating plate 110 and positioning hole 111;The upper surface of base 11 is provided with fixed seat 17, and the inner side wall of fixed seat 17 is fixedly connected with positioning pin 18 symmetrically, and the inner side wall of fixed seat 17 is symmetrically installed with electromagnet 19, and the inner side wall of fixed seat 17 is installed with grating plate 110, and the upper surface of grating plate 110 is symmetrically provided with positioning hole 111, and grating plate 110 can be quickly positioned and installed through the cooperation of positioning pin 18 and positioning hole 111, grating plate 110 is metal material, and grating plate 110 is fixed by magnetic force through the work of electromagnet 19;

[0027] The top of the main body assembly 10 is provided with a separation assembly 20, which comprises a support 21, a hydraulic cylinder 22, a vacuum suction plate 23, a vacuum generator 24, a top plate 25 and a top rod 26; the front surface of the base 11 is fixedly connected with the support 21, the top of the support 21 is installed with the hydraulic cylinder 22, the bottom end of the piston rod of the hydraulic cylinder 22 is installed with the vacuum suction plate 23, the top of the support 21 is installed with the vacuum generator 24, the vacuum generator 24 is communicated with the vacuum suction plate 23 through a vacuum pipe, the bottom of the vacuum suction plate 23 is installed with the top plate 25, and the bottom of the top plate 25 is uniformly fixedly connected with the top rod 26; the vacuum generator 24 works to generate negative pressure in the vacuum suction plate 23, the top plate 25 is adsorbed on the surface of the vacuum suction plate 23, the top plate 25 is fixed through the vacuum suction plate 23, the grid plate 110 is fixed through the electromagnet 19, and the top plate 25 and the grid plate 110 are conveniently replaced by the staff.

[0028] In this embodiment, specifically, the upper surface of the base 11 is fixedly connected with a support plate 12, and the support plate 12 is used for supporting the electric guide rail 13.

[0029] In this embodiment, specifically, the front surface of the support plate 12 is installed with the electric guide rail 13, and one end of the electric guide rail 13 is installed with a driving motor.

[0030] In this embodiment, specifically, the front surface of the electric guide rail 13 is slidably connected with a sliding seat 14, and the sliding seat 14 and the limiting frame 15 are driven to move through the work of the electric guide rail 13.

[0031] In this embodiment, specifically, the front surface of the sliding seat 14 is fixedly connected with the limiting frame 15, and the product and the waste are moved through the limiting frame 15.

[0032] In this embodiment, specifically, the bottom of the base 11 is fixedly connected with support legs 16 in a symmetrical manner, and the support legs 16 play a role in stabilizing support.

[0033] In this embodiment, specifically, the upper surface of the base 11 is provided with a waste discharge groove 112, and a conveyor 113 is arranged below the waste discharge groove 112, the conveyor 113 is installed at the bottom of the base 11, the waste falls onto the conveyor 113 under the action of gravity when passing through the waste discharge groove 112, and the waste is conveyed to a waste recycling area through the conveyor 113.

[0034] In this embodiment, specifically, the front surface of the support 21 is installed with a control console 27, and the control console 27 is used for controlling the work of the waste discharge mechanism.

[0035] The utility model discloses a work time: the product and waste that have not been separated are put into the inside of limiting frame 15, through electric guide rail 13 work, drive slide 14 and limiting frame 15 remove, after moving the product to the upper portion of grating plate 110, through hydraulic cylinder 22 work drive top plate 25 move downward, utilize the product of jacking rod 26 and eject, the product after separating falls into below being unified collection through grating plate 110, and waste continues to remove, falls on conveyer 113 under the action of gravity when passing waste slot 112, is conveyed to waste recovery area through conveyer 113, need not manual waste of staff, save manpower and time, improve production efficiency, through vacuum adsorption plate 23 fixed top plate 25, through electromagnet 19 fixed grating plate 110, the staff of convenient work quickly replace top plate 25 and grating plate 110, to meet the production demand of the product of different size and shape, further improve production efficiency.

[0036] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the utility model, and these should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.

Claims

1. A mechanism for automatic waste removal in thick foam die cutting, comprising a main body assembly (10), characterized in that: The main body assembly (10) comprises a base (11), a fixing seat (17), a positioning pin (18), an electromagnet (19), a grid plate (110) and a positioning hole (111); the upper surface of the base (11) is provided with the fixing seat (17), the inner side wall of the fixing seat (17) is symmetrically and fixedly connected with the positioning pin (18), the inner side wall of the fixing seat (17) is symmetrically mounted with the electromagnet (19), the inner side wall of the fixing seat (17) is mounted with the grid plate (110), and the upper surface of the grid plate (110) is symmetrically provided with the positioning hole (111); The top of the main body assembly (10) is provided with a separation assembly (20), and the separation assembly (20) comprises a support (21), a hydraulic cylinder (22), a vacuum suction plate (23), a vacuum generator (24), a top plate (25) and a top rod (26); the front surface of the base (11) is fixedly connected with the support (21), the top of the support (21) is mounted with the hydraulic cylinder (22), the bottom end of the piston rod of the hydraulic cylinder (22) is mounted with the vacuum suction plate (23), the top of the support (21) is mounted with the vacuum generator (24), the vacuum generator (24) is communicated with the vacuum suction plate (23) through a vacuum pipe, the bottom of the vacuum suction plate (23) is mounted with the top plate (25), and the bottom of the top plate (25) is uniformly fixedly connected with the top rod (26).

2. The automatic waste discharging mechanism for thick foam die cutting according to claim 1, characterized in that: The upper surface of the base (11) is fixedly connected with a support plate (12).

3. The automatic waste discharging mechanism for thick foam die cutting according to claim 2, characterized in that: The front surface of the support plate (12) is mounted with an electric guide rail (13).

4. The automatic waste discharging mechanism for thick foam die cutting according to claim 3, characterized in that: The front surface of the electric guide rail (13) is slidably connected with a sliding seat (14).

5. The automatic waste discharging mechanism for thick foam die cutting according to claim 4, characterized in that: The front surface of the sliding seat (14) is fixedly connected with a limiting frame (15).

6. The automatic waste discharging mechanism for thick foam die cutting according to claim 1, characterized in that: The bottom of the base (11) is symmetrically fixedly connected with supporting legs (16).

7. The automatic waste discharging mechanism for thick foam die cutting according to claim 1, characterized in that: The upper surface of the base (11) is provided with a waste discharge groove (112), and the lower portion of the waste discharge groove (112) is provided with a conveyor (113), and the conveyor (113) is mounted on the bottom of the base (11).

8. The automatic waste discharging mechanism for thick foam die cutting according to claim 1, characterized in that: The front surface of the support (21) is mounted with a control console (27).