Feeding structure of brick cutter

By designing the feeding structure of the brick cutter, the problems of uneven brick size and unstable cutting speed caused by unstable feeding of the brick cutter have been solved, thereby improving the accuracy of brick cutting and production efficiency, and simplifying the material handling process.

CN223735180UActive Publication Date: 2025-12-30DASHIQIAO BAODING REFRACTORY CO LTD
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Patent Information

Application Number
CN202423152450.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-30
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Unstable feeding during the brick cutting process leads to uneven brick dimensions and inconsistent cutting speed, affecting production efficiency and quality. In addition, the process of removing bricks after cutting is complicated and can easily damage the bricks.

Method used

A brick cutting machine feeding structure is adopted, including a base plate, a square frame, a hydraulic cylinder, a concave block, a circular roller, and a positioning structure. The hydraulic cylinder drives the cutter to cut refractory materials. The concave plate cooperates with the stone pad. The positioning structure pushes the circular block to engage with the circular slot through a compression spring, so as to achieve uniform feeding distance and ensure cutting accuracy.

Benefits of technology

It achieves accuracy and uniformity in brick cutting position, simplifies the material picking process, reduces the risk of brick deformation, and improves production efficiency and cutting quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223735180U_ABST
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Abstract

The utility model discloses a brick cutter feeding structure which comprises a bottom plate, a square frame is fixedly connected to the upper surface of the bottom plate, a hydraulic cylinder is fixedly connected to the upper surface of the square frame, a piston rod of the hydraulic cylinder penetrates through the upper surface of the square frame, a round roller is arranged in an inner cavity of the bottom plate, and rotating shafts on the two sides of the round roller are rotationally connected with the inner cavity of the bottom plate. The upper surface of the round roller is attached to the feeding structure. The feeding structure is fixed under the cutter, meanwhile, the circular clamping grooves are evenly distributed at intervals, the springs can be compressed during pushing, the circular blocks are driven to contract, meanwhile, the circular blocks are buckled with the adjacent circular clamping grooves, the same feeding interval is achieved, the accuracy of the brick cutting position is guaranteed, workers can more easily control the feeding structure, and the working efficiency is improved. After the cutting work is completed, the stone base plate buckled with the concave plate is taken down and directly put into a combustion furnace to be fired, the material taking process is reduced, deformation is avoided when the refractory bricks are shoveled off, and it is guaranteed that the production process is smoothly carried out.
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Description

Technical Field

[0001] This utility model relates to the field of brick cutting machine feeding technology, specifically to a brick cutting machine feeding structure. Background Technology

[0002] A brick cutter is a machine specifically designed for cutting refractory materials. It is primarily used to produce various types of refractory bricks, such as lightweight refractory bricks, clay refractory bricks, high-alumina refractory bricks, corundum refractory bricks, and wear-resistant bricks. In refractory material production, the final step is to mix and shape the refractory materials, then cut them using a brick cutter before firing. This process is mainly for producing a wide variety of refractory bricks. When using a brick cutter, it is necessary to use an appropriate feed to cut bricks of different sizes.

[0003] When cutting refractory materials with a brick cutter, unstable feeding can lead to uneven brick dimensions and fluctuating cutting speeds, affecting production efficiency and cutting quality. Furthermore, the handling and placement of cut bricks require more time and effort for subsequent firing processes; improper handling may damage the bricks. Therefore, we propose a new feeding structure for the brick cutter to ensure smooth production. Utility Model Content

[0004] The purpose of this utility model is to provide a feeding structure for a brick cutter to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a feeding structure for a brick cutting machine, including a base plate, a square frame fixedly connected to the upper surface of the base plate, a hydraulic cylinder fixedly connected to the upper surface of the square frame, and the piston rod of the hydraulic cylinder penetrating the upper surface of the square frame. A concave block is fixedly connected to the piston rod of the hydraulic cylinder, a cutting tool is provided in the inner cavity of the concave block, and the cutting tool is fixedly connected to the concave block by bolts. A circular roller is provided in the inner cavity of the base plate, and the two rotating shafts of the circular roller are rotatably connected to the inner cavity of the base plate. The upper surface of the circular roller is in contact with the feeding structure.

[0006] Preferably, the feeding structure includes a concave plate, the lower surface of which is in contact with the upper surface of the circular roller, and the rear side of the concave plate is disposed between the inner sidewalls of the square frame. Circular slots are provided on both sides of the concave plate, and multiple sets of circular slots are arranged sequentially. Protrusions are symmetrically fixedly connected to the upper surface of the concave plate. Stone pads are fastened to the outer walls of two protrusions. The sidewalls of the stone pads are in contact with the inner wall of the concave plate, and the upper surface of the stone pads is in clearance fit with the lower surface of the cutter.

[0007] Preferably, the device further includes a positioning structure, wherein there are two positioning structures arranged symmetrically in the horizontal direction, the outer wall of the positioning structure is fixedly connected to the inner cavity of the square frame, and one side of the positioning structure penetrates the inner cavity of the square frame.

[0008] Preferably, the positioning structure includes a cylinder, the outer wall of which is fixedly connected to the inner cavity of the square frame, a compression spring is fixedly connected to one end of the inner wall of the cylinder, a push block is fixedly connected to the other end of the compression spring, the outer wall of the push block is clearance-fitted with the inner wall of the cylinder, a bracket is fixedly connected to the other end of the push block, and a circular block is rotatably connected to the center of the bracket, the side wall of the circular block is engaged with the circular groove of the concave plate.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: When cutting refractory bricks, the refractory material is diluted and mixed into a clay-like state beforehand. Then, the refractory material is placed on the surface of the feeding structure. The feeding structure is composed of a concave plate and a stone pad, and is conveyed by a roller at the bottom. At the same time, positioning structures are set on both sides. A rotatable round block is pushed by a compression spring. The round block engages with the round slot of the feeding structure, fixing the feeding structure directly below the cutter. The round slots are evenly distributed. When pushing, the spring is compressed, causing the round block to retract and engage with the adjacent round slot, achieving the same feeding distance and ensuring the accuracy of the brick cutting position. The operator can more easily control the feeding structure. After the cutting work is completed, the stone pad engaged with the concave plate is removed, and the brick is directly placed into the combustion furnace for firing. This reduces the material handling process and avoids deformation when shoveling down the refractory bricks, ensuring the smooth progress of the production process. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 for Figure 1 Detailed structural diagram of the intermediate circular roller;

[0012] Figure 3 for Figure 1 3D detailed view of the positioning structure;

[0013] Figure 4 for Figure 1 3D detail of the concave block;

[0014] Figure 5 for Figure 1 3D detailed view of the feed structure;

[0015] In the diagram: 1. Base plate; 2. Square frame; 3. Hydraulic cylinder; 4. Concave block; 5. Cutting tool; 6. Circular roller; 7. Feeding structure; 71. Concave plate; 72. Protrusion; 73. Stone pad; 8. Positioning structure; 81. Cylinder; 82. Compression spring; 83. Push block; 84. Support; 85. Circular block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-5 This utility model provides a feeding structure for a brick cutting machine, including a base plate 1, a square frame 2 fixedly connected to the upper surface of the base plate 1, a hydraulic cylinder 3 fixedly connected to the upper surface of the square frame 2, and the piston rod of the hydraulic cylinder 3 penetrating through the upper surface of the square frame 2. A concave block 4 is fixedly connected to the piston rod of the hydraulic cylinder 3, and a blade 5 is provided in the inner cavity of the concave block 4. The blade 5 is fixedly connected to the concave block 4 by bolts. A circular roller 6 is provided in the inner cavity of the base plate 1, and the two rotating shafts of the circular roller 6 are rotatably connected to the inner cavity of the base plate 1. The upper surface of the circular roller 6 is in contact with the feeding structure 7.

[0018] The feeding structure 7 includes a concave plate 71, the lower surface of which is in contact with the upper surface of the circular roller 6, and the rear side of the concave plate 71 is located between the inner sidewalls of the square frame 2. Circular slots are provided on both sides of the concave plate 71, and multiple sets of circular slots are arranged sequentially. Protrusions 72 are symmetrically fixedly connected to the upper surface of the concave plate 71. Stone pads 73 are fastened to the outer walls of the two protrusions 72. The sidewalls of the stone pads 73 are in contact with the inner wall of the concave plate 71, and the upper surface of the stone pads 73 is in clearance fit with the lower surface of the cutter 5.

[0019] It also includes a positioning structure 8, of which there are two, and they are arranged symmetrically in the horizontal direction. The outer wall of the positioning structure 8 is fixedly connected to the inner cavity of the square frame 2, and one side of the positioning structure 8 penetrates the inner cavity of the square frame 2.

[0020] The positioning structure 8 includes a cylinder 81, the outer wall of which is fixedly connected to the inner cavity of the square frame 2. A compression spring 82 is fixedly connected to one end of the inner wall of the cylinder 81, and a push block 83 is fixedly connected to the other end of the compression spring 82. The outer wall of the push block 83 is clearance-fitted with the inner wall of the cylinder 81. A bracket 84 is fixedly connected to the other end of the push block 83. A circular block 85 is rotatably connected to the center of the bracket 84. The side wall of the circular block 85 is engaged with the circular groove of the concave plate 71.

[0021] Working Principle: During the preparation of refractory material for brick cutting, the refractory material is diluted and mixed into a clay-like state beforehand. It is then placed in a cuboid shape on the surface of the feeding structure 7. The feeding structure 7 contacts the clay-like refractory material through a stone pad 73. The stone pad 73 is then placed on the inner wall of the concave plate 71, simultaneously engaging with the protrusions 72 on both sides. The bottom of the concave plate 71 is in contact with the rollers 6. Multiple rollers 6 are arranged and positioned at the center of the base plate 1. During brick cutting, the operator pushes the feeding structure 7 to move it across the surface of the rollers 6, passing through the square frame 2. A positioning structure 8 is symmetrically arranged inside the square frame 2, fixed to it by a cylinder 81. A compression spring 82 inside the cylinder 81 pushes a pusher block 83. A bracket 84 is located on the other side of the pusher block 83, with a rotatable circular block 85 positioned between the brackets 84. The circular block 85 interacts with the concave plate... The circular slots on the outside of plate 71 are engaged, and the spacing between the circular slots is evenly distributed. Then, the hydraulic cylinder 3 at the top of the square frame 2 drives the cutter 5 to press down, cutting the clay-like refractory material. At the same time, a concave block 4 is set between the cutter 5 and the hydraulic cylinder 3. The cutter 5 is fixed by bolts passing through the concave block 4. Different blades can be selected according to the shape of the brick. After the clay-like refractory material is cut, the hydraulic cylinder 3 is closed, and the feed structure 7 continues to be pushed forward. At the same time, the compression spring 82 is compressed, and the circular block 85 rotates against the outer wall of the concave plate 71 and engages with the adjacent circular slot. The hydraulic cylinder 3 provides power to perform the cutting work. At the same time, the concave plate 71 with different circular slot spacing can be selected according to the specifications of the refractory brick. After the cutting work is completed, the stone pad 73 that is engaged with the concave plate 71 is removed and placed directly into the combustion furnace for firing, reducing the material handling process and avoiding deformation when shoveling down the refractory brick.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feed structure for a brick cutter, characterized by: The utility model provides a cutting device for stone, including bottom plate (1), the upper surface of square frame (2) is fixedly connected with bottom plate (1), the upper surface of square frame (2) is fixedly connected with hydraulic cylinder (3), and the piston rod of hydraulic cylinder (3) is through the upper surface of square frame (2), the piston rod of hydraulic cylinder (3) is fixedly connected with concave block (4), the inner chamber of concave block (4) is provided with cutter (5), and cutter (5) is fixedly connected with concave block (4) through bolt, the inner chamber of bottom plate (1) is provided with round roller (6), and the inner chamber rotationally connected of bottom plate (1) is provided with the both sides pivot of round roller (6), the upper surface of round roller (6) is pasted with feeding structure (7).

2. A feed structure for a brick cutter as claimed in claim 1, wherein: The utility model provides a cutting device for stone, including bottom plate (1), the upper surface of square frame (2) is fixedly connected with bottom plate (1), the upper surface of square frame (2) is fixedly connected with hydraulic cylinder (3), and the piston rod of hydraulic cylinder (3) is through the upper surface of square frame (2), the piston rod of hydraulic cylinder (3) is fixedly connected with concave block (4), the inner chamber of concave block (4) is provided with cutter (5), and cutter (5) is fixedly connected with concave block (4) through bolt, the inner chamber of bottom plate (1) is provided with round roller (6), and the inner chamber rotationally connected of bottom plate (1) is provided with the both sides pivot of round roller (6), the upper surface of round roller (6) is pasted with feeding structure (7).

3. A feed structure for a brick cutter as claimed in claim 2, wherein: The utility model provides a cutting device for stone, including bottom plate (1), the upper surface of square frame (2) is fixedly connected with bottom plate (1), the upper surface of square frame (2) is fixedly connected with hydraulic cylinder (3), and the piston rod of hydraulic cylinder (3) is through the upper surface of square frame (2), the piston rod of hydraulic cylinder (3) is fixedly connected with concave block (4), the inner chamber of concave block (4) is provided with cutter (5), and cutter (5) is fixedly connected with concave block (4) through bolt, the inner chamber of bottom plate (1) is provided with round roller (6), and the inner chamber rotationally connected of bottom plate (1) is provided with the both sides pivot of round roller (6), the upper surface of round roller (6) is pasted with feeding structure (7). The utility model provides a cutting device for stone, including bottom plate (1), the upper surface of square frame (2) is fixedly connected with bottom plate (1), the upper surface of square frame (2) is fixedly connected with hydraulic cylinder (3), and the piston rod of hydraulic cylinder (3) is through the upper surface of square frame (2), the piston rod of hydraulic cylinder (3) is fixedly connected with concave block (4), the inner chamber of concave block (4) is provided with cutter (5), and cutter (5) is fixedly connected with concave block (4) through bolt, the inner chamber of bottom plate (1) is provided with round roller (6), and the inner chamber rotationally connected of bottom plate (1) is provided with the both sides pivot of round roller (6), the upper surface of round roller (6) is pasted with feeding structure (7).