Honeycomb type efficient brick cutting device

Abstract

The utility model relates to the technical field of brick cutting devices, and discloses a honeycomb type efficient brick cutting device which comprises a cutting table, a cutting bearing frame is arranged at the top of the cutting table, a lifting adjusting structure is arranged on the inner top wall of the cutting bearing frame, and a plurality of cutting tool bits are arranged at the bottom of the lifting adjusting structure at equal intervals. According to the honeycomb type denitration catalyst brick cutting device, honeycomb type denitration catalyst bricks extruded through die casting are transversely conveyed to the guiding-in conveying belt through the guiding-in conveying belt, the guiding-in conveying belt conducts vertical conveying operation, when the honeycomb type denitration catalyst bricks are conveyed and make contact with the contact type sensor, the lifting adjusting structure can be triggered to drive the cutting tool bits, and the multiple cutting tool bits can cut multiple bricks at a time; the automatic conveying cutting effect is good, the cutting efficiency and the cutting quality are high, the device has the automatic brick cutting function, manual control is not needed, and the cutting efficiency and the cutting quality are excellent.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of brick cutting device, concretely is honeycomb formula brick high -efficient cutting device. BACKGROUND

[0002] With the increasing environmental protection consciousness, the emission control of nitrogen oxide (NOx) becomes an important topic in the field of industrial production and energy conversion; honeycomb type denitration catalyst as efficient, environmental protection's denitration technology is widely used in coal -fired power plants, industrial boiler etc. field, nitrogen oxide (NOx) in the use process, usually can be made into honeycomb brick, honeycomb formula brick because its unique structure and performance advantage, such as good heat insulation, sound insulation and light weight etc. characteristics are widely used. In the production and manufacture process of honeycomb brick, usually need to use cutting device, cutting operation is carried out to the honeycomb brick extruded by die casting.

[0003] The traditional cutting mode mostly adopts manual ordinary cutting tool to operate, and this mode is not only low in efficiency, but also difficult to guarantee cutting precision, and the edges of the cut bricks are often uneven, which is prone to edge collapse, corner drop and other conditions, seriously affecting the quality of the bricks and subsequent use. The existing assembly line type cutting device is usually manually controlled for cutting, and the cutting efficiency and cutting quality are relatively general, the degree of automation is relatively low, and the practical performance is insufficient. Therefore, the honeycomb formula brick high -efficient cutting device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] (I) technical problem solved

[0005] In view of the defects of the prior art, the utility model provides a honeycomb formula brick high -efficient cutting device, which has the advantages of automatic brick cutting, manual control, excellent cutting efficiency and cutting quality.

[0006] (II) technical scheme

[0007] In order to achieve the above purpose, the utility model provides the following technical scheme: a honeycomb formula brick high -efficient cutting device, comprising a cutting table, the top of the cutting table is provided with a cutting bearing frame;

[0008] The inner top wall of the cutting bearing frame is provided with a lifting adjusting structure, the bottom of the lifting adjusting structure is provided with a plurality of cutting tool bits at equal distances, the top of the cutting table is provided with an import conveying belt, an export conveying belt and a material baffle,

[0009] The import conveying belt and the export conveying belt are arranged at right angles, the material baffle is located on the side of the export conveying belt, the material baffle is provided with a contact sensor, the output end of the contact sensor is electrically connected with the input end of the lifting adjusting structure, and the lifting adjusting structure can be telescoped up and down.

[0010] Preferably, the lead-in conveying belt and the lead-out conveying belt are transverse conveying and longitudinal conveying respectively, and the contact sensor is arranged on the side of the material blocking plate close to the lead-in conveying belt.

[0011] Preferably, the cutting table is provided with a first controller and a second controller, the output end of the first controller is electrically connected with the input end of the lead-in conveying belt, the output end of the second controller is electrically connected with the input end of the lead-out conveying belt, and the output end of the lifting adjusting structure is electrically connected with the input end of the second controller.

[0012] Preferably, the cutting bearing frame comprises support columns and a bearing plate, four support columns are fixedly arranged on the top of the cutting table in a rectangular shape, and the bearing plate is fixedly connected to the top of the four support columns.

[0013] Preferably, the lifting adjusting structure comprises a lifting hydraulic cylinder and a lifting mounting platform, the lifting hydraulic cylinder is fixedly mounted on the cutting bearing frame, the lifting mounting platform is fixedly mounted at the output end of the lifting hydraulic cylinder, a plurality of cutting tool bits are arranged at the bottom of the lifting mounting platform at equal distances, and the output end of the contact sensor is electrically connected with the input end of the lifting hydraulic cylinder.

[0014] Preferably, the bottom of the lifting adjusting structure is fixedly provided with mounting bearing seats at equal distances, the cutting tool bits are fixedly mounted at the bottom of the mounting bearing seats, and the number of the cutting tool bits is the same as that of the mounting bearing seats and the positions of the cutting tool bits correspond to those of the mounting bearing seats.

[0015] Preferably, two corresponding material blocking calibration plates are arranged on the top of the cutting table, the material blocking calibration plates are arranged above the lead-in conveying belt, and the two material blocking calibration plates correspond to each other in an L shape.

[0016] Preferably, the bottom of the material blocking calibration plate is provided with a magnetic block, the magnetic block is magnetically attracted to the top of the cutting table, and the material blocking calibration plate is magnetically fixed to the top of the cutting table by the magnetic block.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the honeycomb brick high-efficiency cutting device has the following beneficial effects:

[0019] 1、The honeycomb brick high-efficiency cutting device, the honeycomb denitration catalyst brick extruded by the import conveying belt is transversely conducted to the import conveying belt, is conducted vertically by the import conveying belt, is conveyed to the contact sensor, can trigger the cutting bit driven by the lifting adjusting structure, a plurality of bricks can be cut at a time by the plurality of cutting bits, rapid cutting forming is completed, the lifting adjusting structure is restored to the initial state after cutting is completed, the export conveying belt is triggered, the cut brick is quickly exported, the automatic conveying cutting effect is good, the cutting efficiency and quality are higher, the degree of automation is high, the device has the automatic brick cutting, manual control is not needed, and the cutting efficiency and cutting quality are excellent. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front view three-dimensional schematic view of the structure of the utility model;

[0021] Figure 2 It is a top view three-dimensional schematic view of the structure of the utility model;

[0022] Figure 3 It is a bottom view three-dimensional schematic view of the structure of the utility model;

[0023] Figure 4 It is a bottom view three-dimensional schematic view of the cutting bit and the mounting bearing seat connection structure of the utility model;

[0024] Figure 5 It is a top view three-dimensional schematic view of the material baffle and the magnetic block connection structure of the utility model.

[0025] In the drawing: 1, cutting table; 2, cutting bearing frame; 21, support column; 22, bearing plate; 3, lifting adjusting structure; 31, lifting type hydraulic cylinder; 32, lifting mounting platform; 4, cutting bit; 5, import conveying belt; 6, export conveying belt; 7, material baffle; 8, contact sensor; 9, first controller; 10, second controller; 11, mounting bearing seat; 12, material baffle calibration plate; 13, magnetic block. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 , the honeycomb brick high-efficiency cutting device, including cutting table 1, the top of cutting table 1 is equipped with cutting bearing frame 2;

[0028] The inner top wall of the cutting bearing frame 2 is provided with a lifting adjusting structure 3, the bottom of the lifting adjusting structure 3 is provided with a plurality of cutting heads 4 at equal distances, the top of the cutting table 1 is provided with an import conveying belt 5, an export conveying belt 6 and a material blocking plate 7,

[0029] The import conveying belt 5 and the export conveying belt 6 are arranged at right angles, the material blocking plate 7 is located on the side of the export conveying belt 6, the material blocking plate 7 is provided with a contact sensor 8, the output end of the contact sensor 8 is electrically connected with the input end of the lifting adjusting structure 3, and the lifting adjusting structure 3 can be telescoped up and down;

[0030] The beneficial effects of the scheme are as follows: the honeycomb denitration catalyst bricks extruded by pressure casting are horizontally conducted to the import conveying belt 5 by the import conveying belt 5, vertically conducted by the import conveying belt 5, and when the bricks are conveyed to the contact sensor 8, the lifting adjusting structure 3 is triggered to drive the cutting heads 4, a plurality of bricks can be cut at a time by the plurality of cutting heads 4, the cutting and forming are completed quickly, after the lifting adjusting structure 3 is restored to the initial state, the export conveying belt 6 is triggered to quickly export the cut bricks, the automatic conveying and cutting effect is good, the cutting efficiency and quality are high, the degree of automation is high, the device has the functions of automatic brick cutting and does not need manual control, and the cutting efficiency and quality are excellent.

[0031] Further, the import conveying belt 5 and the export conveying belt 6 are respectively horizontal conveying and vertical conveying, and the contact sensor 8 is correspondingly arranged on the side of the material blocking plate 7 close to the import conveying belt 5;

[0032] By arranging the import conveying belt 5 and the export conveying belt 6 to be horizontal conveying and vertical conveying respectively, the bricks can be horizontally conveyed and vertically conveyed in sequence, the vertical conveying is stable after the brick cutting is completed, the cutting is convenient, the integrated honeycomb brick is conveyed from the import conveying belt 5 to the export conveying belt 6, the contact sensor 8 is triggered, and the conveying of the bricks is stably controlled, and the conveying adaptability is good.

[0033] Further, the cutting table 1 is provided with a first controller 9 and a second controller 10, the output end of the first controller 9 is electrically connected with the input end of the import conveying belt 5, the output end of the second controller 10 is electrically connected with the input end of the export conveying belt 6, and the output end of the lifting adjusting structure 3 is electrically connected with the input end of the second controller 10;

[0034] By setting the first controller 9 and the second controller 10 on the cutting table 1, the first controller 9 can control the conveying operation of the import conveying belt 5, and the second controller 10 can control the conveying operation of the export conveying belt 6. When the integrated brick is conveyed to the contact sensor 8 by the import conveying belt 5, the cutting is controlled by the lifting adjusting structure 3. At the same time, the first controller 9 can control the import conveying belt 5 to stop conveying. After the cutting is completed, the lifting adjusting structure 3 can send information to the second controller 10 to control the export conveying belt 6 to run and convey the multiple groups of bricks after cutting. After the conveying is completed, the first controller 9 controls the import conveying belt 5 to run again, so that the conveying and cutting operation can be repeated automatically, and the automation degree is relatively high.

[0035] Further, the cutting bearing frame 2 includes support columns 21 and a bearing plate 22. The four support columns 21 are evenly fixed to the top of the cutting table 1 in a rectangular shape, and the bearing plate 22 is fixedly connected to the top of the four support columns 21.

[0036] By setting the cutting bearing frame 2 to include support columns 21 and a bearing plate 22, the support columns 21 can stably support and bear the bearing plate 22. At the same time, the four support columns 21 can support and bear the bearing plate 22, and the import conveying belt 5 and the export conveying belt 6 are not easily blocked. The bearing plate 22 plays a supporting and bearing role, and has good adaptability.

[0037] Further, the lifting adjusting structure 3 includes a lifting hydraulic cylinder 31 and a lifting mounting platform 32. The lifting hydraulic cylinder 31 is fixedly installed on the cutting bearing frame 2, and the lifting mounting platform 32 is fixedly installed at the output end of the lifting hydraulic cylinder 31. A plurality of cutting tool bits 4 are arranged at equal distances on the bottom of the lifting mounting platform 32. The output end of the contact sensor 8 is electrically connected to the input end of the lifting hydraulic cylinder 31.

[0038] By setting the lifting adjusting structure 3 to include a lifting hydraulic cylinder 31 and a lifting mounting platform 32, the lifting hydraulic cylinder 31 can control the lifting mounting platform 32 to run when the lifting hydraulic cylinder 31 is in telescopic operation, so as to drive the cutting tool bits 4. The cutting tool bits 4 can be controlled by controlling the lifting adjusting structure 3. A plurality of cutting tool bits 4 can cut a plurality of bricks at a time. The cutting control effect is good, and the cutting efficiency is high.

[0039] Further, the bottom of the lifting adjusting structure 3 is fixedly installed with an installation bearing seat 11 at equal distances. The cutting tool bits 4 are fixedly installed at the bottom of the installation bearing seat 11. The number of the cutting tool bits 4 and the installation bearing seat 11 is the same, and the positions correspond.

[0040] By setting the mounting carrier 11, the installation and fixation of the cutting head 4 are facilitated. The mounting carrier 11 can facilitate the installation of the cutting head 4, and the mounting and dismounting are convenient and suitable for use. The cutting head 4 and the mounting carrier 11 are the same in number and correspond in position, can stably bear and install the cutting head 4, and are convenient for dismounting and replacing.

[0041] Further, two corresponding material blocking calibration plates 12 are arranged on the top of the cutting table 1. The material blocking calibration plates 12 are arranged above the import conveying belt 5, and the two material blocking calibration plates 12 correspond to each other in an L shape.

[0042] By arranging the corresponding material blocking calibration plates 12, the import conveying belt 5 can be fixed for conveying. When the bricks are conveyed on the import conveying belt 5, the two material blocking calibration plates 12 can calibrate and shield the bricks, the shielding effect is good, the adaptability is excellent, the brick conveying is stable, the bricks are not easy to deviate or tilt during the cutting process, and the cutting efficiency and quality are excellent.

[0043] Further, the bottom of the material blocking calibration plate 12 is provided with a magnetic block 13. The magnetic block 13 is magnetically attracted to the top of the cutting table 1. The material blocking calibration plate 12 is magnetically attracted and fixed to the top of the cutting table 1 by the magnetic block 13.

[0044] By arranging the magnetic block 13, the installation and fixation of the material blocking calibration plate 12 are more convenient. The magnetic fixation effect is good, the dismounting and mounting are simple and convenient, the installation of the material blocking calibration plate 12 is excellent in adaptability, and the material blocking calibration plate 12 is convenient to use.

[0045] It should be noted that the devices in the present application are common market devices. Specific use can be selected according to needs, and the circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation point in circuit connection. Those skilled in the art can easily realize it, which belongs to the prior art and will not be described in detail.

[0046] Working principle: The import conveying belt 5 and the export conveying belt 6 are arranged on the top of the cutting table 1 in a right angle shape. The honeycomb denitration catalyst bricks extruded by pressure casting are conducted by the import conveying belt 5, and are horizontally conducted to the import conveying belt 5. Then, the vertically conducting operation is performed by the export conveying belt 6.

[0047] The cutting table 1 is provided with a cutting carrier 2, which can support a lifting adjusting structure 3. The lifting adjusting structure 3 is composed of a lifting hydraulic cylinder 31 and a lifting mounting platform 32. The lifting hydraulic cylinder 31 can drive the lifting mounting platform 32 to be lifted and controlled, so that the lifting adjusting structure 3 can be operated up and down. The bottom of the lifting adjusting structure 3 is provided with cutting heads 4 arranged at equal distances. The cutting heads 4 can be controlled by lifting the lifting adjusting structure 3. A plurality of cutting heads 4 can cut a plurality of bricks at a time.

[0048] The material blocking plate 7 is provided with a contact sensor 8, when the integrated honeycomb brick is conveyed by the leading conveying belt 5 to the leading-out conveying belt 6 and triggers the contact sensor 8, the lifting adjusting structure 3 drives the cutting tool head 4 to cut the brick, the rapid cutting and forming are completed, after the lifting adjusting structure 3 completes the cutting and returns to the initial state, the leading-out conveying belt 6 is triggered to quickly lead out the cut brick, the automatic conveying cutting effect is good, the cutting efficiency and quality are high, the degree of automation is high, so that the device has the functions of automatic brick cutting, manual control is not needed, the cutting efficiency and cutting quality are excellent, the problems of manual control cutting, relatively general cutting efficiency and cutting quality and relatively low degree of automation are solved.

[0049] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more limitations, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0050] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high efficiency cutting device for cellular blocks, comprising a cutting table (1), characterized in that: The top of the cutting table (1) is provided with a cutting support frame (2); The inner top wall of the cutting support frame (2) is provided with a lifting adjusting structure (3), the bottom of the lifting adjusting structure (3) is provided with a plurality of cutting tool bits (4) at equal distances, the top of the cutting table (1) is provided with an import conveying belt (5), an export conveying belt (6) and a material blocking plate (7), The import conveying belt (5) and the export conveying belt (6) are arranged at right angles, the material blocking plate (7) is located on the side of the export conveying belt (6), the material blocking plate (7) is provided with a contact sensor (8), the output end of the contact sensor (8) is electrically connected with the input end of the lifting adjusting structure (3), and the lifting adjusting structure (3) can be telescoped up and down.

2. The high efficiency cutting device for honeycomb blocks according to claim 1, characterized in that: The import conveying belt (5) and the export conveying belt (6) are respectively transverse conveying and longitudinal conveying, and the contact sensor (8) is correspondingly arranged on the side of the material blocking plate (7) close to the import conveying belt (5).

3. The high efficiency cutting device for honeycomb blocks of claim 1, wherein: The cutting table (1) is provided with a first controller (9) and a second controller (10), the output end of the first controller (9) is electrically connected with the input end of the import conveying belt (5), the output end of the second controller (10) is electrically connected with the input end of the export conveying belt (6), and the output end of the lifting adjusting structure (3) is electrically connected with the input end of the second controller (10).

4. The high efficiency cutting device for honeycomb blocks of claim 1, wherein: The cutting support frame (2) comprises support columns (21) and a bearing plate (22), four support columns (21) are evenly fixed on the top of the cutting table (1) in a rectangular shape, and the bearing plate (22) is fixedly connected to the top of the four support columns (21).

5. The high efficiency cutting device for honeycomb blocks of claim 1, wherein: The lifting adjusting structure (3) comprises a lifting hydraulic cylinder (31) and a lifting mounting platform (32), the lifting hydraulic cylinder (31) is fixedly installed on the cutting support frame (2), the lifting mounting platform (32) is fixedly installed at the output end of the lifting hydraulic cylinder (31), a plurality of cutting tool bits (4) are arranged at equal distances on the bottom of the lifting mounting platform (32), and the output end of the contact sensor (8) is electrically connected with the input end of the lifting hydraulic cylinder (31).

6. The high efficiency cutting device for honeycomb blocks of claim 1, wherein: The bottom of the lifting adjusting structure (3) is fixedly installed with a mounting bearing seat (11) at equal distances, the cutting tool bits (4) are fixedly installed on the bottom of the mounting bearing seat (11), and the number of the cutting tool bits (4) and the mounting bearing seat (11) is the same and the positions are corresponding.

7. The high efficiency cutting device for honeycomb blocks of claim 1, wherein: Two corresponding material blocking calibration plates (12) are placed on the top of the cutting table (1), the material blocking calibration plates (12) are correspondingly arranged above the import conveying belt (5), and the two material blocking calibration plates (12) are correspondingly L-shaped.

8. The high efficiency cutting device for honeycomb blocks of claim 7, wherein: The bottom of the material blocking calibration plate (12) is provided with a magnetic block (13), the magnetic block (13) is magnetically attracted to the top of the cutting table (1), and the material blocking calibration plate (12) is magnetically fixed to the top of the cutting table (1) by the magnetic block (13).

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