Automatic in-film nesting device

Abstract

The utility model discloses an automatic in-film nesting device, which belongs to the technical field of mechanical equipment and comprises a platform, a plurality of linearly distributed feeding mechanisms are mounted on one side of the platform, a support is mounted on the other side of the platform, a first driving sliding table moving in the horizontal direction is mounted on the support, and a second driving sliding table moving in the horizontal direction is mounted on the first driving sliding table. And a second driving sliding table moving in the vertical direction is mounted on the first driving sliding table, a mounting frame is arranged on the second driving sliding table, a clamping structure is arranged on the mounting frame, and the clamping structure is matched with the feeding mechanism.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically to an automated membrane nesting device. Background Technology

[0002] Injection-molded metal parts need to be inlaid with several evenly distributed plugs of different types. In the traditional processing, different types of plugs need to be picked up manually and installed in a specific position in a specific order. During the installation process, due to the small overall structure of the plugs, it is very easy to insert them into the wrong position. Moreover, it is very easy to grab multiple plugs at the same time when picking them up, which greatly affects the inlay efficiency. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides an automated in-mold nesting device. It utilizes a first drive slide to move the clamping structure horizontally and a second drive slide to move the clamping structure vertically. The horizontal and vertical movements work together to achieve automated and precise control of the mold position. At the same time, the push rod works in conjunction with the movable material channel to achieve automated insertion of the plug, which can effectively improve the embedding efficiency.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] An automated membrane nesting device includes a platform, on one side of which are mounted a plurality of linearly distributed feeding mechanisms, and on the other side of which are mounted a support. A first drive slide for horizontal movement is mounted on the support, and a second drive slide for vertical movement is mounted on the first drive slide. A mounting frame is provided on the second drive slide, and a clamping structure is provided on the mounting frame. The clamping structure cooperates with the feeding mechanisms.

[0006] Preferably, the feeding mechanism includes a worktable fixedly installed on the platform, two parallel pushing structures are installed on the upper surface of the worktable, a guide structure corresponding to and cooperating with the pushing structures is installed on the lower surface of the worktable, and a vibratory feeder cooperating with the guide structure is provided on one side of the worktable.

[0007] Preferably, the pushing structure includes a drive slide fixedly installed on the worktable, a positioning block that cooperates with the drive slide is provided on the side of the worktable near the bracket, a push rod is fixedly installed on the drive slide, the positioning block is provided with a through hole that cooperates with the push rod, and one end of the push rod passes through the through hole and cooperates with the clamping structure.

[0008] Preferably, the guiding structure includes a fixed material channel and a movable material channel. The fixed material channel is fixedly installed on the other side of the worktable opposite to the drive slide. One end of the fixed material channel is connected to the vibratory feeder, and the other end of the fixed material channel cooperates with the movable material channel. A support frame is provided on the platform of the worktable near the bracket. A drive cylinder for vertical movement is provided on the support frame. The movable material channel is fixedly installed on the movable end of the drive cylinder. The movable material channel and the fixed material channel are provided with material troughs that communicate with the vibratory feeder.

[0009] Preferably, a guide nozzle is fixedly connected to one end of the movable material channel near the support, and the guide nozzle is provided with a through hole communicating with the material trough.

[0010] Preferably, the clamping structure includes a movable plate, and a drive assembly for position adjustment is provided between the movable plate and the mounting frame. A plurality of evenly distributed guide rods for restricting the movement of the movable plate are fixedly installed on the mounting frame outside the drive assembly. One end of each guide rod passes through the movable plate, and a plurality of fastening assemblies for fixing the workpiece are fixedly installed on the side of the movable plate away from the mounting frame inside the plurality of guide rods.

[0011] Preferably, the driving component is a pneumatic cylinder or a hydraulic cylinder, and the fastening component is a robotic arm.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. In this utility model, the first driving slide table drives the clamping structure to move horizontally, and the second driving slide table drives the clamping structure to move vertically. The horizontal movement and the vertical movement are coordinated to achieve automated and precise control of the mold position.

[0014] 2. This utility model achieves automated insertion of plugs by cooperating with the push rod and the movable material channel, which can effectively improve the insertion efficiency;

[0015] 3. This utility model adopts a design of multiple feeding mechanisms. Different types of plugs can be automatically fed into the vibratory feeders of different feeding mechanisms. The clamping structure moves between different feeding mechanisms, which can not only enable the plugs to be quickly installed in the mold body, avoiding the impact of the vibratory feeder feeding process on the nesting efficiency, but also enable the nesting of different types of plugs, which is conducive to improving work efficiency.

[0016] 4. In this utility model, the drive cylinder drives the movable material channel to complete the movement of the plug between the fixed material channel and the push structure, realizing the cooperation between the push structure and the guide structure. The design of the material groove in the movable material channel can not only restrict the movement of the plug, but also facilitate the positioning of the push rod, and avoid the push rod from bending due to excessive extension length.

[0017] 5. The design of the guide nozzle on the movable material channel in this utility model can not only reserve space for the movement of the plug in the material groove to facilitate the drag rod, but also use the through hole to achieve precise nesting of the plug in the mold body. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an automated membrane nesting device according to the present invention;

[0019] Figure 2 for Figure 1 A magnified view of part A in the image.

[0020] In the diagram: 1-Platform, 2-Bracket, 3-First drive slide, 4-Second drive slide, 5-Guide nozzle, 6-Mounting bracket, 7-Movable plate, 8-Drive assembly, 9-Guide rod, 10-Fastening assembly, 11-Workbench, 12-Vibrating plate, 13-Drive slide, 14-Positioning block, 15-Push rod, 16-Fixed material channel, 17-Movable material channel, 18-Support frame, 19-Drive cylinder, 20-Material trough. Detailed Implementation

[0021] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0022] like Figure 1-2 An automated membrane inlay device is shown, comprising a platform 1. Several linearly distributed feeding mechanisms are mounted on one side of the platform 1, and a support 2 is mounted on the other side of the platform 1. A first drive slide 3 for horizontal movement is mounted on the support 2. A second drive slide 4 for vertical movement is mounted on the first drive slide 3. A mounting frame 6 is provided on the second drive slide 4, and a clamping structure is provided on the mounting frame 6 for fixing the mold body. The mold body fixed by the clamping structure cooperates with the feeding mechanisms to install the plug inside the mold body. The first drive slide 3 drives the clamping structure horizontally... Moving upwards, the second drive slide 4 drives the clamping structure to move vertically. The horizontal movement is coordinated with the vertical movement, which can achieve precise matching between the mold body fixed by the clamping structure and the feeding mechanism, realizing automated in-mold nesting. The design of multiple feeding mechanisms allows for the automated feeding of different types of plugs in the vibratory feeder 12. The movement of the clamping structure between different feeding mechanisms can not only enable the plug to be quickly installed in the mold body, avoiding the impact of the vibratory feeder 12 feeding process on the nesting efficiency, but also enable the nesting of different types of plugs, which is conducive to improving work efficiency.

[0023] The feeding mechanism includes a workbench 11 fixedly installed on the platform 1. Two parallel pushing structures are installed on the upper surface of the workbench 11, and a guide structure corresponding to and cooperating with the pushing structures is installed on the lower surface of the workbench 11. A vibratory feeder 12 cooperating with the guide structure is provided on one side of the workbench 11. The vibratory feeder 12 can be used to realize the automated feeding of plugs.

[0024] The pushing structure includes a drive slide 13 fixedly installed on the worktable 11. The worktable 11 is provided with a positioning block 14 that cooperates with the drive slide 13 on the side near the bracket 2. A push rod 15 is fixedly installed on the drive slide 13. The positioning block 14 is provided with a through hole that cooperates with the push rod 15. One end of the push rod 15 passes through the through hole and cooperates with the clamping structure. The positioning block 14 can protect the root of the push rod 15 and prevent the root of the push rod 15 from bending due to excessive lever arm during the push of the plug.

[0025] The guiding structure includes a fixed material channel 16 and a movable material channel 17. The fixed material channel 16 is fixedly installed on the other side of the worktable 11 opposite to the drive slide 13. One end of the fixed material channel 16 is connected to the vibratory feeder 12, and the other end of the fixed material channel 16 cooperates with the movable material channel 17. A support frame 18 is provided on the platform 1 of the worktable 11 near the bracket 2. A drive cylinder 19 for vertical movement is provided on the support frame 18. The movable material channel 17 is fixedly installed on the movable end of the drive cylinder 19. The movable material channel 17 and the fixed material channel 16 are provided with a material groove 20 that communicates with the vibratory feeder 12. The drive cylinder 19 drives the movable material channel 17 to complete the movement of the plug between the fixed material channel 16 and the push structure, thereby realizing the cooperation between the push structure and the guiding structure. The design of the material groove 20 in the movable material channel 17 can both restrict the movement of the plug and facilitate the positioning of the push rod 15, avoiding the push rod 15 from bending due to excessive extension length.

[0026] The movable material channel 17 is fixedly connected to a guide nozzle 5 at one end near the support 2. The guide nozzle 5 has a through hole that communicates with the material groove 20. The design of the guide nozzle 5 on the movable material channel 17 can not only reserve space for the movement of the plug in the material groove 20 to facilitate the drag rod, but also use the through hole to make the plug accurately nested in the mold body.

[0027] The clamping structure includes a movable plate 7. A drive assembly 8 for position adjustment is provided between the movable plate 7 and the mounting frame 6. The drive assembly 8 is a pneumatic cylinder or a hydraulic cylinder. The design of the drive assembly 8 can adjust the distance between the workpiece and the movable material channel 17 to meet the installation needs of plugs of different lengths. Several evenly distributed guide rods 9 for restricting the movement of the movable plate 7 are fixedly installed on the mounting frame 6 outside the drive assembly 8. One end of the guide rod 9 passes through the movable plate 7. Several fastening assemblies 10 for fixing the workpiece are fixedly installed on the side of the movable plate 7 away from the mounting frame 6 inside the several guide rods 9.

[0028] The drive component 8 is a pneumatic cylinder or a hydraulic cylinder, and the fastening component 10 is a robotic arm.

[0029] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. An automated film inlay nesting apparatus characterized by, The utility model provides a platform, one side of the platform is equipped with a plurality of linear distribution's feeding mechanism, the other side of the platform is equipped with a support, the support is equipped with the first drive slide that moves in horizontal direction, the first drive slide is equipped with the second drive slide that moves in vertical direction, the second drive slide is equipped with the mounting bracket, the mounting bracket is equipped with the clamping structure, the clamping structure is matched with feeding mechanism.

2. An automated film inlay nesting apparatus as defined in claim 1, wherein, The feeding mechanism includes a workbench fixedly installed on the platform, two parallel push structures are installed on the upper end surface of the workbench, a guide structure corresponding to the push structure is installed on the lower end surface of the workbench, and a vibration disc matched with the guide structure is arranged on one side of the workbench.

3. An automated film inlay nesting apparatus as defined in claim 2, wherein, The push structure includes a drive slide fixedly installed on the workbench, a positioning block matched with the drive slide is arranged on the side of the workbench close to the support, a push rod is fixedly installed on the drive slide, a through hole matched with the push rod is arranged on the positioning block, and one end of the push rod passes through the through hole and is matched with the clamping structure.

4. An automated film inlay nesting apparatus as defined in claim 3, wherein, The guide structure includes a fixed channel and a movable channel, the fixed channel is fixedly installed on the other side of the workbench opposite to the drive slide, one end of the fixed channel is connected with the vibration disc, the other end of the fixed channel is matched with the movable channel, a support is arranged on the platform on the side of the workbench close to the support, a drive cylinder moving vertically is arranged on the support, the movable channel is fixedly installed on the movable end of the drive cylinder, and grooves communicated with the vibration disc are arranged on the fixed channel and the movable channel.

5. An automated film inlay nesting apparatus as defined in claim 4, wherein, One end of the movable channel close to the support is fixedly connected with a guide nozzle, and a through hole communicated with the groove is arranged on the guide nozzle.

6. An automated film inlay nesting apparatus as defined in claim 1, wherein, The clamping structure includes a movable plate, a drive assembly for position adjustment is arranged between the movable plate and the mounting bracket, a plurality of uniformly distributed guide rods for limiting the movement of the movable plate are fixedly installed on the mounting bracket outside the drive assembly, one end of the guide rod penetrates the movable plate, and a plurality of fastening assemblies for fixing workpieces are fixedly installed on the side of the movable plate away from the mounting bracket inside the guide rods.

7. An automated film inlay nesting apparatus as defined in claim 6, wherein, The drive assembly is a cylinder or a hydraulic cylinder, and the fastening assembly is a mechanical hand.

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