Material cleaning structure of bran steaming machine and bran steaming machine

Abstract

The utility model discloses a material cleaning structure of a bran steaming machine, which comprises a cooking chamber material cleaning mechanism and a cooling chamber material cleaning mechanism, the cooking chamber material cleaning mechanism comprises a first driving device, a first scraper blade and a first discharging device, the first driving device is arranged in a cooking chamber, the bottom of the cooking chamber is provided with a first discharging position connected with the first discharging device, and the first discharging position is connected with the cooling chamber. The first scraping plate is connected with the first driving device, the cooling chamber material cleaning mechanism comprises a second driving device, a second scraping plate and a second discharging device, the second driving device is installed in the cooling chamber, a second discharging position connected with the second discharging device is arranged at the bottom of the cooling chamber, and the second scraping plate is connected with the second driving device. Materials falling to the bottom of the cooking chamber can be cleaned out through the cooking chamber material cleaning mechanism, the problem that the materials mildew at the bottom and generate peculiar smell to affect the product quality is solved, materials falling to the bottom of the cooling chamber can be cleaned out through the cooling chamber material cleaning mechanism, and the problem that the cooling efficiency is reduced due to the fact that the materials block air supply at the bottom is solved.

Description

Technical Field

[0001] This utility model relates to the field of rice bran steaming machine technology, and in particular to a rice bran steaming machine cleaning structure and rice bran steaming machine. Background Technology

[0002] There are two main processes for rice husk cooking: continuous production and discontinuous production. The former has a large output and high production efficiency, and the main equipment is a tunnel-type rice husk steamer, while some use a cooking tower-type rice husk steamer. The latter has a smaller output and lower production efficiency, and usually uses a still with water added to the bottom pot for steaming, or a tanker truck for steaming.

[0003] With the increasing use of tunnel-type rice husk steaming machines (also known as continuous rice husk steaming machines) in wineries, the processing capacity of rice husks has been greatly improved, but there are still many shortcomings in the production process. The main structure of existing tunnel-type rice husk steaming machines is largely the same, consisting of two parts: a steaming section and a cooling section. The steaming section consists of a set of rotating chain plates or roller-driven steel belts, a steaming section frame, a feed hopper, a tunnel-type box, a steaming chamber, steam piping components, and drainage piping components. The cooling section consists of a set of rotating chain plates or roller-driven steel belts, a cooling section frame, an exhaust hood, a tunnel-type box, a cooling chamber, and a discharge hopper.

[0004] To ensure that the rice husks in the tunnel-type container are fully steamed or cooled, the chain plates or steel belts carrying the rice husks must be perforated. In actual production, a certain amount of rice husks will inevitably fall through the mesh into the steaming and cooling chambers. If too much material accumulates in the steaming chamber or if it remains for too long, it will mold and carbonize, making it difficult to clean. One of the purposes of steaming rice husks is to remove any unpleasant odors from them. If the material in the steaming chamber becomes moldy, its musty smell will be transferred to the rice husks in the tunnel-type container above the mesh belt through the steam, reducing the quality of the steamed rice husks. If too much material accumulates in the cooling chamber, it will affect the air delivery surface and cooling effect of the centrifugal fan in the cooling chamber, resulting in a longer dehumidification and cooling time for the finished rice husks, thus affecting the yield. Utility Model Content

[0005] This application provides a material cleaning structure for a rice bran steamer to solve the problem of materials falling to the bottom of the cooling chamber and cooking chamber through openings in the chain plate or steel belt.

[0006] The first aspect of this application provides a material cleaning structure for a rice bran steamer, comprising:

[0007] The steaming chamber cleaning mechanism includes:

[0008] A first driving device is installed in the cooking chamber, and a first discharge position is provided at the bottom of the cooking chamber;

[0009] The first scraper is connected to the first driving device and is used to push the material at the bottom of the cooking chamber toward the first discharge position.

[0010] A first discharge device is connected to the first discharge position, and the first discharge device is used to send the material out to the outside of the cooking chamber;

[0011] The cooling chamber cleaning mechanism includes:

[0012] The second drive unit is installed in the cooling chamber, and the bottom of the cooling chamber is provided with a second discharge position;

[0013] The second scraper is connected to the second drive device and is used to push the material at the bottom of the cooling chamber toward the second discharge position.

[0014] The second discharge device is connected to the second discharge position and is used to send the material out to the outside of the cooling room.

[0015] The beneficial effects of the above embodiments are as follows: the material that falls to the bottom of the cooking chamber can be cleaned out by the cleaning mechanism of the cooking chamber, avoiding the problem of the material becoming moldy and producing odors at the bottom, which affects the product quality; the material that falls to the bottom of the cooling chamber can be cleaned out by the cleaning mechanism of the cooling chamber, avoiding the problem of the material blocking the air supply at the bottom, which leads to a decrease in cooling efficiency.

[0016] Based on the above embodiments, the embodiments of this application can be further improved as follows:

[0017] In one embodiment of this application: the first driving device drives the first scraper to rotate at the bottom of the cooking chamber, and the second driving device drives the second scraper to rotate at the bottom of the cooling chamber. The beneficial effect of this step is that the rotational movement of the first scraper pushes the material to the first discharge position, and the rotational movement of the second scraper pushes the material to the second discharge position.

[0018] In one embodiment of this application: the cooking chamber cleaning mechanism further includes: a first support frame connected to the cooking chamber, the first support frame supporting the first driving device, and the first scraper having first extending edges on both sides, the first extending edges extending above the first support frame; the cooling chamber cleaning mechanism further includes: a second support frame connected to the cooling chamber, the second support frame supporting the second driving device, and the second scraper having second extending edges on both sides, the second extending edges extending above the second support frame. The beneficial effects of this step are: by supporting the first driving device with the first support frame and the second driving device with the second support frame, the stability of the movement of the first and second driving devices is improved; the first extending edges facilitate scraping away material falling onto the first support frame, and the second extending edges facilitate scraping away material falling onto the second support frame, preventing material accumulation on the first and second support frames.

[0019] In one embodiment of this application: the first scraper is detachably connected to the first driving device, and the second scraper is detachably connected to the second driving device. The advantage of this step is that it facilitates subsequent maintenance of the first and second scrapers.

[0020] In one embodiment of this application, the discharge port of the first discharge device is equipped with an impeller unloader. The beneficial effect of this step is that the impeller unloader improves the sealing effect of the discharge port.

[0021] In one embodiment of this application, the material further includes a receiving tray and a receiving tray cleaning mechanism. The receiving tray is disposed directly below the discharge hopper of the rice bran steamer and the cooking chamber and cooling chamber. The receiving tray cleaning mechanism is connected to the receiving tray and is used to discharge the material outside the receiving tray. The beneficial effect of this step is that the receiving tray cleaning mechanism facilitates the removal of material from the rice bran steamer, thereby reducing manual labor intensity.

[0022] In one embodiment of this application: the material receiving tray cleaning mechanism includes: a third driving device, a third scraper, and a third discharging device. The third driving device is connected to the material receiving tray, the material receiving tray has a third discharging position, and the third scraper is connected to the third driving device. The third scraper is used to push the material in the material receiving tray to the third discharging position. The beneficial effect of this step is that the mechanized feeding operation is achieved through the cooperation of the third driving device, the third scraper, and the third discharging device.

[0023] In one embodiment of this application: the third driving device is used to drive the third scraper to rotate or reciprocate. The beneficial effect of this step is that the material is cleaned out of the receiving tray by the rotation or reciprocating motion of the third scraper.

[0024] In one embodiment of this application: when the third scraper reciprocates, the material receiving tray cleaning mechanism further includes: a first position sensor and a second position sensor. The first position sensor is disposed at one end of the material receiving tray located at the third discharge position, and the second position sensor is disposed at the other end of the material receiving tray. The first position sensor and the second position sensor are used to control the extreme movement positions of the scraper in the material receiving tray. The beneficial effect of this step is that the third scraper moves stably in the material receiving tray by being controlled by the first position sensor and the second position sensor.

[0025] The second aspect of this application provides a rice bran steaming machine, including the aforementioned rice bran steaming machine cleaning structure. Attached Figure Description

[0026] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0027] Figure 1 This is a two-dimensional structural diagram of a rice bran steaming machine;

[0028] Figure 2 for Figure 1 Sectional view along the middle AA;

[0029] Figure 3 for Figure 2 Enlarged schematic diagram of the middle section structure;

[0030] Figure 4 for Figure 3 A magnified view of part A in the diagram;

[0031] Figure 5 for Figure 3 A magnified view of part B in the diagram;

[0032] Figure 6 for Figure 2 Enlarged schematic diagram of the middle section structure;

[0033] Figure 7 for Figure 6 A magnified view of part of C;

[0034] Figure 8 for Figure 2Enlarged schematic diagram of the middle section structure;

[0035] Figure 9 for Figure 8 A magnified view of part of D;

[0036] Figure 10 for Figure 8 A magnified view of part of E in the diagram;

[0037] Figure 11 This is a three-dimensional structural diagram of a rice bran steaming machine;

[0038] Figure 12 for Figure 11 A magnified view of part of F;

[0039] Figure 13 This is a schematic diagram of the structure of the first scraper at the bottom of the cooking chamber.

[0040] Among them, 1 is a cleaning mechanism for the cooking chamber, 101 is a first driving device, 102 is a first scraper, 103 is a first discharge device, and 104 is a first support frame;

[0041] 2 Cooling chamber cleaning mechanism, 201 Second drive device, 202 Second scraper, 203 Second discharge device, 204 Inclined chute;

[0042] 3. Cooking chamber, 301. First discharge position;

[0043] 4. Cooling chamber, 401 second discharge position;

[0044] 5 receiving tray, 501 third discharge position;

[0045] 6 receiving tray cleaning mechanism, 601 third drive device, 602 third scraper, 603 third discharge device, 604 first position sensor, 605 second position sensor;

[0046] 7. Discharge hopper;

[0047] 8 racks. Detailed Implementation

[0048] In this application, unless otherwise expressly specified and limited, the terms used should be interpreted broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral part; it can be a direct connection or an indirect connection through an intermediate medium. If electrical or electronic equipment is involved, it can also refer to an electrical connection or a communication signal connection, etc. For those skilled in the art, the specific meaning of different terms in this utility model can be understood according to the specific circumstances, and the scope of the specific meaning should be limited to achieving the function of this application.

[0049] In the description of this application, it should be understood that the directional terms or positional relationships described are based on the orientation or positional relationships shown in the accompanying drawings, or based on the orientation or positional relationships in actual use, and are only for the purpose of facilitating the description of the contents of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0050] Example 1

[0051] like Figure 1-13 As shown, a material cleaning structure for a rice bran steamer includes: a steaming chamber cleaning mechanism 1 and a cooling chamber cleaning mechanism 2. The steaming chamber cleaning mechanism 1 includes: a first driving device 101, a first scraper 102, and a first discharge device 103. The first driving device 101 is installed in the steaming chamber 3, and a first discharge position 301 is provided at the bottom of the steaming chamber 3. The first scraper 102 is connected to the first driving device 101 and is used to push the material at the bottom of the steaming chamber 3 toward the first discharge position 301. The first discharge device 103 is connected to the first discharge position 301. 103 is used to send the material out of the cooking chamber 3. The cooling chamber cleaning mechanism 2 includes: a second drive device 201, a second scraper 202, and a second discharge device 203. The second drive device 201 is installed in the cooling chamber 4. A second discharge position 401 is arranged at the bottom of the cooling chamber 4. The second scraper 202 is connected to the second drive device 201. The second scraper 202 is used to push the material at the bottom of the cooling chamber 4 toward the second discharge position 401. The second discharge device 203 is connected to the second discharge position 401. The second discharge device 203 is used to send the material out of the cooling chamber 4.

[0052] Specifically, such as Figure 4 , 10 As shown, the first drive device 101 drives the first scraper 102 to rotate at the bottom of the cooking chamber 3, and the second drive device 201 drives the second scraper 202 to rotate at the bottom of the cooling chamber 4. The rotation of the first scraper 102 pushes the material to the first discharge position 301, and the rotation of the second scraper 202 pushes the material to the second discharge position 401.

[0053] Specifically, such as Figure 4 , 10 As shown, both the first drive device 101 and the second drive device 201 are chain drive devices driven by electric motors. In the first drive device 101, the sprocket is rotatably mounted at the bottom of the cooking chamber 3, driven by an electric motor, with a chain wound around it. Multiple first scrapers 102 are evenly distributed along the length of the chain. In the second drive device 201, the sprocket is rotatably mounted at the bottom of the cooling chamber 4, driven by an electric motor, with a chain wound around it. Multiple second scrapers 202 are evenly distributed along the length of the chain.

[0054] Specifically, such as Figure 13 As shown, the cooking chamber cleaning mechanism 1 further includes: a first support frame 104, which is connected to the cooking chamber 3 and supports the chain. Since the chain is relatively long, supporting it with the first support frame 104 improves the stability of the chain's movement. The first scraper 102 has first extending edges on both sides, extending above the first support frame 104. The cooling chamber cleaning mechanism 2 further includes: a second support frame, which is connected to the cooling chamber 4 and supports the chain. Since the chain is relatively long, supporting it with the second support frame improves the stability of the chain's movement. The second scraper 202 has second extending edges on both sides, extending above the second support frame. The first extending edges facilitate scraping away material falling onto the first support frame 104, and the second extending edges facilitate scraping away material falling onto the second support frame, thereby reducing the material residue rate.

[0055] Specifically, such as Figure 13 As shown, the chain plate extends into a connecting plate. The first scraper 102 is connected to the connecting plate by bolts, so that the first scraper 102 is detachably connected to the first drive device 101. The second scraper 202 forms a detachable connection structure with the second drive device 201 through the same structure, thereby facilitating the later maintenance of the first scraper 102 and the second scraper 202.

[0056] Specifically, the first scraper 102 and the second scraper 202 are made of non-metallic elastic wear-resistant materials, such as rubber sheets, to improve the service life of the first scraper 102 and the second scraper 202.

[0057] Specifically, such as Figure 7 , 10 As shown, the first discharge position 301 and the second discharge position 401 are grooves located at the bottom of the cooking chamber 3 and the cooling chamber 4, respectively. Both the first discharge device 103 and the second discharge device 203 are screw conveyors. The cleaning augers of the first discharge device 103 and the second discharge device 203 are rotatably set in the first discharge position 301 or the second discharge position 401. The material in the groove is sent out to the outside of the cooking chamber 3 through the first discharge position 301, and the material in the groove is sent out to the outside of the cooling chamber 4 through the second discharge device 203. The first discharge device 103 and the second discharge device 203 are not limited to screw conveyors, but can also use conveying equipment such as tubular chain conveyors. The discharge port of the first discharge device 103 is equipped with an impeller unloader. The impeller unloader improves the sealing effect of the discharge port and prevents steam from leaking out of the cooking chamber 3.

[0058] Specifically, such as Figure 3 , 5As shown in Figure 9, the material cleaning structure of the rice bran steamer also includes: a receiving tray 5 and a receiving tray cleaning mechanism 6. The receiving tray 5 is located directly below the discharge hopper 7, the cooking chamber 3, and the cooling chamber 4 of the rice bran steamer. The receiving tray cleaning mechanism 6 is connected to the receiving tray 5 and is used to deliver the material out of the receiving tray 5. The receiving tray cleaning mechanism 6 facilitates the removal of material from the rice bran steamer, thereby reducing the intensity of manual labor.

[0059] Specifically, such as Figure 3 , 8 As shown, the receiving tray 5 is connected to the frame 8 of the rice bran steamer. The receiving tray cleaning mechanism 6 includes a third drive device 601, a third scraper 602, and a third discharge device 603. The third drive device 601 is connected to the receiving tray 5, which has a third discharge position 501. The third scraper 602 is connected to the third drive device 601 and is used to push the material in the receiving tray 5 to the third discharge position 501. The mechanized feeding operation is achieved through the cooperation of the third drive device 601, the third scraper 602, and the third discharge device 603.

[0060] Specifically, such as Figure 5 , 9 As shown, the third drive device 601 adopts a chain drive device, which is driven by a motor. The sprocket of the chain drive device is rotatably connected to both ends of the receiving tray 5. Chain guide rails are connected to both sides of the receiving tray 5. The chain is wound around the sprocket and connected to both sides of the receiving tray 5 through the chain guide rails. The third scraper 602 is connected to the chain. The third drive device 601 is used to drive the third scraper 602 to rotate or reciprocate, thereby pushing the material in the receiving tray 5 to the third discharge position 501 through the third scraper 602.

[0061] Specifically, the third scraper 602 is connected to the connecting plate extending from the chain plate in the chain by bolts. When the third scraper 602 is connected above and below the chain, the chain drives the third scraper 602 to rotate. When the third scraper 602 is set between the chains, the chain drives the third scraper 602 to reciprocate.

[0062] Specifically, such as Figure 5 , 9As shown, when the third scraper 602 reciprocates, the receiving tray cleaning mechanism 6 further includes: a first position sensor 604 and a first position sensor 605. The first position sensor 604 and the first position sensor 605 are limit switches. The first position sensor 604 and the first position sensor 605 are connected to the controller's electrical control signal. The controller is connected to the motor's electrical control signal in the third drive device 601. The first position sensor 604 is located at one end of the receiving tray 5 at the third discharge position 501, and the first position sensor 605 is located at the other end of the receiving tray 5. The first position sensor 604 and the first position sensor 605 are used to control the scraper's extreme movement position in the receiving tray 5. When the first position sensor 604 and the first position sensor 605 detect the third scraper 602, the motor reverses, and the third scraper 602 moves stably in the receiving tray 5 under the control of the first position sensor 604 and the first position sensor 605.

[0063] Specifically, such as Figure 12 The impeller unloader (airlocker) shown is equipped with a waste bin at its discharge port. The waste bin collects the material cleaned from the cooking chamber 3. The second discharge position 401 is also connected to an inclined chute 204. The discharge port of the inclined chute 204 is located in the receiving tray 5. The discharge from the inclined chute 204 is cleaned by the receiving tray cleaning mechanism 6.

[0064] The working principle of the material cleaning structure of this type of steaming rice bran machine is as follows: The first drive device 101 drives the first scraper 102 to move, pushing the material that falls to the bottom of the cooking chamber 3 to the first discharge position 301, and the first discharge device 103 conveys the material to the waste bin; the second drive device 201 drives the second scraper 202 to move, pushing the material that falls to the bottom of the cooling chamber 4 to the second discharge position 401, and the second discharge device 203 conveys the material to the receiving tray 5; the third drive device 601 drives the third scraper 602 to push the material in the receiving tray 5 to the third discharge position 501, and the third discharge device 603 sends the material out to the next stage.

[0065] Example 2

[0066] A rice bran steaming machine, including the rice bran steaming machine cleaning structure disclosed in Embodiment 1.

[0067] Example 2

[0068] A rice bran steaming machine, including the rice bran steaming machine cleaning structure disclosed in Embodiment 1.

[0069] The above are merely embodiments of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all existing technologies in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent.

Claims

1. A defrictioning structure for a steam expander, characterized by, The application relates to a steaming and cooking machine, which comprises: a cooking chamber material cleaning mechanism, which comprises: a first driving device installed in the cooking chamber, wherein the bottom of the cooking chamber is provided with a first discharging position; a first scraper connected with the first driving device, wherein the first scraper is used for pushing the material at the bottom of the cooking chamber towards the first discharging position; a first discharging device connected with the first discharging position, wherein the first discharging device is used for discharging the material outside the cooking chamber; a cooling chamber material cleaning mechanism, which comprises: a second driving device installed in the cooling chamber, wherein the bottom of the cooling chamber is provided with a second discharging position; a second scraper connected with the second driving device, wherein the second scraper is used for pushing the material at the bottom of the cooling chamber towards the second discharging position; a second discharging device connected with the second discharging position, wherein the second discharging device is used for discharging the material outside the cooling chamber.

2. The defecator clear structure of claim 1, wherein, The first driving device drives the first scraper to perform a rotary motion at the bottom of the cooking chamber, and the second driving device drives the second scraper to perform a rotary motion at the bottom of the cooling chamber.

3. The defecator clear structure of claim 1 wherein, The cooking chamber material cleaning mechanism further comprises a first supporting frame connected with the cooking chamber, wherein the first supporting frame is used for supporting the first driving device, and the first scraper is provided with first extension edges on both sides, which extend above the first supporting frame. The cooling chamber material cleaning mechanism further comprises a second supporting frame connected with the cooling chamber, wherein the second supporting frame is used for supporting the second driving device, and the second scraper is provided with second extension edges on both sides, which extend above the second supporting frame.

4. The defecator clear structure of claim 1 wherein, The first scraper is detachably connected with the first driving device, and the second scraper is detachably connected with the second driving device.

5. The defecator clear structure of claim 1 wherein, The discharging port of the first discharging device is provided with an impeller discharger.

6. The defecator clearwell construction of claim 1 wherein, The application further comprises: a material receiving disc and a material receiving disc cleaning mechanism, wherein the material receiving disc is arranged directly below the discharging hopper of the steaming and cooking machine and the cooking chamber and the cooling chamber, and the material receiving disc cleaning mechanism is connected with the material receiving disc and is used for discharging the material outside the material receiving disc.

7. The defecator clear structure of claim 6 wherein, The material receiving disc cleaning mechanism comprises a third driving device, a third scraper and a third discharging device, wherein the third driving device is connected with the material receiving disc, the material receiving disc is provided with a third discharging position, the third scraper is connected with the third driving device, and the third scraper is used for pushing the material in the material receiving disc to the third discharging position.

8. The defecator clearwell construction of claim 7 wherein, The third driving device is used for driving the third scraper to perform a rotary motion or a reciprocating motion.

9. The defecator clear structure of claim 8, wherein, When the third scraper performs a reciprocating motion, the material receiving disc cleaning mechanism further comprises a first position sensor and a second position sensor, wherein the first position sensor is arranged at one end of the material receiving disc at the third discharging position, the second position sensor is arranged at the other end of the material receiving disc, and the first position sensor and the second position sensor are used for controlling the limit motion position of the scraper in the material receiving disc.

10. A rusk steaming machine characterised in that, The application further relates to a steaming and cooking machine provided with the material cleaning structure according to any one of claims 1 to 9.

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