High-speed bottle arranging equipment for plastic oral liquid bottles
By designing a high-speed bottle unloading device for plastic oral liquid bottles with a corrugated chute and scraper assembly, the problem of traditional equipment being unable to adapt to high-speed production has been solved, realizing automated and orderly arrangement of bottles and efficient production.
Patent Information
- Application Number
- CN202520164192.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Traditional bottle sorting equipment is difficult to adapt to the demands of high-speed production and requires a lot of manual intervention, resulting in low production efficiency and poor bottle sorting quality.
A high-speed bottle sorting device was designed, which includes a hopper, a bottle sorting device, a sorting device, and a scraper assembly. The device utilizes components such as a wave-shaped chute, a photosensitive eye, and a striker assembly to achieve automated bottle sorting, sorting, and orderly arrangement, reducing manual intervention.
This improved the efficiency and stability of plastic oral liquid bottle handling, reduced manual intervention, and enhanced the automation level and production efficiency of the bottles.
Smart Images

Figure CN223737056U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of bottle unscrambling equipment, specifically a high-speed bottle unscrambling device for plastic oral liquid bottles. Background Technology
[0002] In the production and packaging of plastic oral liquid bottles, bottle sorting is a crucial step that directly affects production efficiency and bottle quality. The main function of bottle sorting is to organize and arrange the bottles produced during manufacturing, ensuring they can proceed in an orderly manner to subsequent filling and capping processes. This step is essential for maintaining the smoothness of the production line and improving production efficiency. Therefore, bottle sorting equipment has emerged. However, traditional equipment often struggles to meet the demands of high-speed production, and requires significant manual intervention when handling disorderly stacked plastic bottles. This not only increases production costs but also reduces production efficiency and the quality of bottle arrangement. To address these issues, this invention proposes a high-speed bottle sorting device for plastic oral liquid bottles, aiming to improve sorting efficiency and stability through technological innovation, reduce manual intervention, and achieve automated bottle sorting. Utility Model Content
[0003] To address the above problems, this utility model provides a high-speed bottle unscrambling device for plastic oral liquid bottles, which solves the technical problems of low production efficiency and low bottle arrangement quality in existing bottle unscrambling equipment.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A high-speed bottle unscrambling device for plastic oral liquid bottles includes a frame, a hopper at the top of the frame, multiple partitions forming a chute inside the hopper, a scraper assembly inside the chute, the chute being wavy, a bottle separating device at the lower end of the hopper, and a bottle sorting device at the lower end of the bottle separating assembly.
[0006] As a further improvement to the above solution, the scraper assembly includes a vertical rod, the lower end of which is connected to a motor.
[0007] As a further improvement to the above solution, the bottle separating device includes a first bottle pressing assembly, which is provided at the upper end of the slide groove to press down the bottle body; a photosensitive eye is provided at the side end of the first bottle pressing assembly; a housing is provided on the first bottle pressing assembly and the photosensitive eye; and a bottle blocking assembly is provided at the lower end of the photosensitive eye.
[0008] As a further improvement to the above solution, the first bottle pressing assembly includes a first bottle pressing cylinder, the telescopic end of which is connected to the first pressing plate; a spring is provided on the first bottle pressing cylinder.
[0009] As a further improvement of the above-mentioned scheme, the bottle blocking assembly comprises a bottle blocking cylinder, and the bottle blocking cylinder is provided with a blocking needle.
[0010] As a further improvement of the above-mentioned scheme, the direction arranging device comprises a hammer pin assembly, the hammer pin assembly is connected with the third cylinder through a pull rod assembly, and the lower end of the hammer pin assembly is provided with a first bottle falling box.
[0011] As a further improvement of the above-mentioned scheme, the hammer pin assembly comprises a rotating disc, and the rotating disc is provided with a hammer pin; and the hammer pin assembly is connected with the pull rod assembly through a rotating block.
[0012] As a further improvement of the above-mentioned scheme, the first bottle falling box is funnel-shaped.
[0013] As a further improvement of the above-mentioned scheme, the bottle pushing assembly comprises a pushing rod, and the pushing rod is connected with the fourth cylinder.
[0014] As a further improvement of the above-mentioned scheme, the second bottle pressing assembly comprises a second bottle pressing cylinder, and the second bottle pressing cylinder is connected with a second pressing plate.
[0015] Compared with the prior art, the device has the advantages that:
[0016] 1. The device for high-speed arranging plastic oral liquid bottles arranges the plastic bottles in an orderly state by using a hopper with a grid plate and a bottom plate with a bottle falling groove and a direction arranging mechanism, so that the arranging efficiency and stability of the plastic oral liquid bottles are improved.
[0017] 2. The bottle separating device realizes the orderly arrangement and conveying of the bottles, improves the automation degree and efficiency of the bottle separating process, ensures the stability of the bottles in the chute through the arrangement of the bottle pressing assembly, improves the accuracy of the bottle separating process through the arrangement of the inductive light eye, effectively controls the flow of the bottles through the arrangement of the bottle blocking assembly, prevents the bottles from being stacked or blocked, and ensures the smooth performance of the bottle separating process.
[0018] 3. The direction sorting device, through the setting chute, the striker assembly, the bottle falling box and the bottle pushing assembly, realizes automatic distinguishing of bottle mouth direction and automatic reversing, improves the automation degree and efficiency of the bottle sorting process. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a three-dimensional view of the utility model.
[0020] Figure 2 is a side view of the utility model.
[0021] Figure 3 is Figure 2 is a schematic view of the middle upper half.
[0022] Figure 4 is Figure 3 is an enlarged schematic view of the middle A.
[0023] Figure 5 is a schematic view of the direction sorting assembly in the side view of the utility model.
[0024] Figure 6 is Figure 5 is an enlarged schematic view of the middle B.
[0025] Figure 7 is a schematic view of the bottle mouth direction striker in the utility model.
[0026] Figure 8 is a schematic view of the bottle mouth non-direction striker in the utility model.
[0027] In the drawing: 1, first bottle pressing assembly; 101, first pressing plate; 102, spring; 103, first bottle pressing cylinder; 2, induction light eye; 3, bottle body; 4, bottle blocking assembly; 401, blocking needle; 402, bottle blocking cylinder; 5, chute; 6, frame body; 7, shell; 8, striker assembly; 801, rotating disc; 802, striker; 9, first bottle falling box; 10, second bottle pressing assembly; 1001, second bottle pressing cylinder; 1002, second pressing plate; 11, second bottle falling box; 12, third cylinder; 13, bottle pushing assembly; 14, pull rod assembly; 15, rotating block; 16, vertical rod; 17, hopper; 18, partition plate. DETAILED DESCRIPTION
[0028] In order to make the person skilled in the art better understand the technical scheme, the utility model is described in detail below in combination with examples, and the description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the utility model.
[0029] As Figures 1-8As shown, the specific solution of this embodiment is as follows: a high-speed bottle unscrambling device for plastic oral liquid bottles, including a frame 6, a hopper 17 is provided at the top of the frame 6, a plurality of partition plates 18 are provided in the hopper 17, the partition plates 18 form a chute 5, a scraper assembly is provided in the chute 5; the chute 5 is wavy; a bottle separating device is provided at the lower end of the hopper 17; a bottle sorting device is provided at the lower end of the bottle separating assembly.
[0030] like Figure 1 As shown, in a preferred embodiment of the above, the scraper assembly includes a vertical rod 16, the lower end of which is connected to a motor.
[0031] like Figure 1 As shown, in a preferred embodiment of the above, the bottle separating device includes a first bottle pressing assembly 1, which is disposed at the upper end of the slide groove 5 to press down the bottle body 3. A photosensitive eye 2 is disposed on the side end of the first bottle pressing assembly 1. A housing 7 is disposed on the first bottle pressing assembly 1 and the photosensitive eye 2. A bottle blocking assembly 4 is disposed at the lower end of the photosensitive eye 2. The first bottle pressing assembly 1 includes a first bottle pressing cylinder 103, the telescopic end of which is connected to a first pressing plate 101. A spring 102 is disposed on the first bottle pressing cylinder 103. The bottle blocking assembly 4 includes a bottle blocking cylinder 402, on which a blocking needle 401 is disposed.
[0032] like Figure 1 As shown, in a preferred embodiment of the above, the guiding device includes a striking pin assembly 8, which is connected to a third cylinder 12 via a pull rod assembly 14. A first bottle drop box 9 is provided at the lower end of the striking pin assembly 8, and a second bottle pressing assembly 10 and a second bottle drop box 11 are sequentially provided at the lower end of the first bottle drop box 9. A bottle pushing assembly 13 is provided at the side end of the second bottle drop box 11. The striking pin assembly 8 includes a turntable 801, on which a striking pin 802 is provided. The striking pin assembly 8 is connected to the pull rod assembly 14 via a rotating block 15. The first bottle drop box 9 is funnel-shaped. The bottle pushing assembly 13 includes a push rod, which is connected to a fourth cylinder. The second bottle pressing assembly 10 includes a second bottle pressing cylinder 1001, which is connected to a second pressing plate 1002.
[0033] Work process:
[0034] 1. The plastic bottles are quickly and smoothly fed into the chute 5: The hopper 17 is equipped with partitions 18 of varying heights, resembling a wave shape and the same width as the chute 5. As the bottles fall into the hopper 17 (a flat belt with side guards continuously conveys the plastic bottles to the bottle unscrambler's hopper), the contact area with the upper part of the partitions 18 is small. Due to their own weight and inertia, they roll freely and are quickly fed into the chute 5. When the bottles in the chute 5 and the bottles in the partitions 18 stack together, the bottle scraper component separates them, forming a continuous automatic feeding system. The bottle scraper device scrapes the disordered and scattered plastic bottles into the lower chute 5.
[0035] 2. Decompose the continuous motion of the bottle into controllable intermittent motion:
[0036] Implementation method: The bottle-blocking component 4 pops out first to prevent the bottles in the slide 5 from sliding down. The sensor photometer 2 set above analyzes whether there are missing bottles in each slide 5. If there is a missing bottle in one slide 5, the hopper will automatically replenish the material until there are bottles in each slide 5 before proceeding to the next step. After each slide 5 is filled with bottles, the first bottle-pressing component 1 presses down on the bottles, and the bottle-blocking component 4 is released. This realizes the decomposition of the continuously moving bottles into a controllable intermittent motion method, which prepares for the subsequent unified adjustment of the bottle orientation.
[0037] Working process: The first bottle-pressing cylinder 103 in the bottle-pressing assembly 1 is released first, and the bottle-blocking cylinder 402 in the bottle-blocking assembly 4 is extended. The distance between the first bottle-pressing cylinder 103 and the bottle-blocking cylinder 402 is one and a half bottle heights. When the bottle falls freely to the stop pin 401 of the bottle-blocking cylinder 402, it stops moving, and the first bottle-pressing cylinder 103 presses down on the second bottle. The bottle-blocking cylinder 402 retracts, and the bottle falls freely into the guiding mechanism.
[0038] 3. Automatically distinguishes the orientation of the bottle opening and simultaneously aligns the bottle openings to a uniform direction:
[0039] Implementation method: A striking pin 802 is installed at the bottom of the slide 5. When the bottle mouth faces the striking pin 802, the striking pin 8102 will insert into the bottle mouth. When the bottle mouth does not face the striking pin 802, the bottle tail will touch the striking pin 802, blocking its movement, thus automatically distinguishing the direction of the bottle mouth. Then the striking pin 802 rotates counterclockwise (the rotation of the striking pin 802 is driven by the third cylinder 12 and the pull rod assembly 14). The striking pin 802 inserted into the bottle mouth will drive the bottle to rotate, realizing the reversal. Bottles not inserted into the striking pin 8102 will fall freely, thus realizing automatic reversal.
[0040] Its main working process is: the bottle is sent to the striker assembly 8 by the chute 5 free fall, the pull rod assembly 14 is driven up and down by the third cylinder 12, and the striker assembly 8 is rotated during the up and down movement of the third cylinder 12, so as to realize the automatic alignment movement. After the bottle mouth is uniformly upward, it is free-falling to the second bottle box 11 under the influence of gravity, and then the bottle is pushed out by the push bottle assembly 13; when the bottle is tilted in the second bottle box 11, it can be flattened by the second bottle pressing assembly 10, that is, the second pressing plate 1002 is driven to move up and down by the extension of the second bottle pressing cylinder 1001 to flatten the bottle. Finally, the whole mechanism returns to the original point, and the steps are repeated to realize continuous and rapid bottle sorting action.
[0041] The V-shaped groove structure of the push plate at the front end of the push bottle cylinder facilitates the output of the bottle and prevents the bottle from shaking, wearing, deforming and the like.
[0042] It should be noted that in this paper, the terms include, contain or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or device. In this paper, specific examples are applied to the principle and implementation of the technical scheme of the utility model, and the above examples are only used to help understand the method and its core idea. The above described is only the preferred embodiment of the utility model, it should be pointed out that due to the limited expression of the text, there are infinite specific structures objectively, for ordinary skilled personnel in the technical field, without departing from the principle of the utility model, a number of improvements, refinements or changes can be made, and the above technical features can be combined in a proper way; these improvements, refinements, changes or combinations, or without improvement, the concept and technical scheme of the utility model are directly applied to other occasions, which should be regarded as the protection scope of the utility model.
Claims
1. A high-speed bottle sorting device for plastic oral liquid bottles, characterized in that, The device comprises a frame (6), a hopper (17) is arranged at the top end of the frame (6), a plurality of partition plates (18) are arranged in the hopper (17), the partition plates (18) form a chute (5), a scraper assembly is arranged in the chute (5); the chute (5) is arranged in a wave shape; a bottle separating device is arranged at the lower end of the hopper (17); a direction correcting device is arranged at the lower end of the bottle separating assembly.
2. The high-speed plastic oral liquid bottle sorting equipment according to claim 1, characterized in that, The scraper assembly comprises a vertical rod (16), and the lower end of the vertical rod (16) is connected with a motor.
3. The high-speed plastic oral liquid bottle sorting equipment according to claim 1, characterized in that, The bottle separating device comprises a first bottle pressing assembly (1) arranged at the upper end of the chute (5) and used for pressing a bottle (3), a sensing light eye (2) is arranged at the side end of the first bottle pressing assembly (1); a shell (7) is arranged on the first bottle pressing assembly (1) and the sensing light eye (2); a bottle blocking assembly (4) is arranged at the lower end of the sensing light eye (2).
4. The high-speed plastic oral liquid bottle sorting equipment according to claim 3, characterized in that, The first bottle pressing assembly (1) comprises a first bottle pressing cylinder (103), and the telescopic end of the first bottle pressing cylinder (103) is connected with a first pressing plate (101); a spring (102) is arranged on the first bottle pressing cylinder (103).
5. The high-speed plastic oral liquid bottle sorting equipment according to claim 3, characterized in that, The bottle blocking assembly (4) comprises a bottle blocking cylinder (402), and a blocking needle (401) is arranged on the bottle blocking cylinder (402).
6. The high-speed plastic oral liquid bottle sorting equipment according to claim 1, characterized in that, The direction correcting device comprises a striking needle assembly (8), the striking needle assembly (8) is connected with a third cylinder (12) through a pull rod assembly (14); a first bottle falling box (9) is arranged at the lower end of the striking needle assembly (8), a second bottle pressing assembly (10) and a second bottle falling box (11) are sequentially arranged at the lower end of the first bottle falling box (9), and a bottle pushing assembly (13) is arranged at the side end of the second bottle falling box (11).
7. The high-speed plastic oral liquid bottle sorting equipment according to claim 6, characterized in that, The striking needle assembly (8) comprises a rotating disc (801), and a striking needle (802) is arranged on the rotating disc (801); the striking needle assembly (8) is connected with the pull rod assembly (14) through a rotating block (15).
8. The high-speed bottle sorting equipment for plastic oral liquid bottles according to claim 6, characterized in that, The first bottle falling box (9) is arranged in a funnel shape.
9. The high-speed plastic oral liquid bottle sorting equipment according to claim 6, characterized in that, The bottle pushing assembly (13) comprises a push rod, and the push rod is connected with a fourth cylinder.
10. The high-speed bottling apparatus for plastic oral liquid bottles according to claim 6, characterized in that, The second bottle pressing assembly (10) comprises a second bottle pressing cylinder (1001), and the second bottle pressing cylinder (1001) is connected with a second pressing plate (1002).