Transfer mechanism for new energy battery novel blister support production
The blister pack transfer device, which combines a hydraulic cylinder and an electric push rod with a suction cup assembly and a motor-driven clamping plate assembly, solves the problems of inaccurate positioning and blockage during the transfer of blister packs. It achieves efficient and precise transfer and correction, and improves the automation and efficiency of the production line.
Patent Information
- Application Number
- CN202520184703.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Existing thermoforming bracket transfer devices cannot transfer quickly and accurately after processing. Especially when the bracket is large or has a complex shape, inaccurate positioning and unstable gripping can easily occur, leading to blockages during the transfer process.
The use of hydraulic cylinder-driven irregular plate and suction cup assembly, in conjunction with electric push rod, enables precise gripping and transfer of the blister pack. The position of the pack is corrected by a motor-driven clamping plate assembly, ensuring stable transport on the conveyor belt.
It enables efficient and precise transfer and positioning of the blister pack, avoiding blockages during the transfer process and improving the automation level and efficiency of the production line.
Smart Images
Figure CN223737137U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermoforming bracket transfer technology, and in particular to a transfer mechanism for the production of new thermoforming brackets for new energy batteries. Background Technology
[0002] With the rapid development of the new energy battery industry, the demand for battery brackets is increasing. As an important component, blister brackets play a crucial role in the battery production process. Blister brackets not only need to maintain high precision and stability during processing, but also need to be efficiently and accurately transferred and positioned. Traditional transfer methods mostly rely on manual labor or relatively simple mechanical devices, which are inefficient and have large operational errors. Therefore, developing an efficient, precise, and automated blister bracket transfer mechanism is crucial for improving production efficiency and ensuring product quality. This device can achieve precise transfer and position correction of blister brackets through advanced hydraulic and electric push rods, solving a series of problems in traditional production methods and improving the overall operating efficiency and automation level of the production line.
[0003] Currently, most blister pack carriers use traditional robotic arms or conveyor structures for their transfer devices. These structures typically rely on electric motors to drive and transport materials via rollers, belts, etc. The robotic arms, on the other hand, use hydraulic devices or electric drives to perform gripping and placing actions.
[0004] Existing transfer structures often fail to efficiently and accurately move the thermoforming bracket to the next process in a short time after the thermoforming bracket is processed. This is especially true when the bracket is large or has a complex shape, where it is difficult to complete the transfer quickly. Traditional mechanical devices are prone to inaccurate positioning and unstable gripping when handling such brackets, leading to blockages during the transfer process. To address these issues, a new transfer mechanism for thermoforming bracket production of new energy batteries is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a transfer mechanism for the production of a new type of blister pack for new energy batteries, which aims to improve the problem in the prior art that the blister pack cannot be quickly transferred after processing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a transfer mechanism for the production of a new type of thermoforming bracket for new energy batteries, comprising a processing table and a support frame, wherein an electric push rod is fixedly connected to the top of the processing table, a push plate is fixedly connected to the output end of the electric push rod, a connecting plate is fixedly connected to the side wall of the push plate, a support plate is fixedly connected to the bottom of the connecting plate, a hydraulic cylinder is fixedly connected to the top of the support plate, a shaped plate is fixedly connected to the output end of the hydraulic cylinder, and an adsorption component is provided inside the shaped plate, the adsorption component being used for transferring the thermoforming bracket;
[0007] The adsorption assembly includes a sliding column and a suction cup. The outer wall of the sliding column is fixedly connected to the inside of the irregular plate. The top of the suction cup is fixedly connected to the bottom of the sliding column. The sliding column is slidably connected to the inside of the support plate. A forming frame is fixedly connected inside the processing table. A correction component is provided inside the support frame. The correction component is used to adjust the position of the vacuum forming bracket.
[0008] As a further description of the above technical solution: the correction component includes a support column and a clamping plate, both ends of the support column are fixedly connected inside the support frame, and the clamping plate is slidably connected to the outer wall of the support column;
[0009] As a further description of the above technical solution: a conveyor belt is provided inside the support frame, and the conveyor belt is fixedly connected inside the support frame;
[0010] As a further description of the above technical solution: a fixed frame is fixedly connected to the top of the support column, and a motor is fixedly connected to the top of the fixed frame;
[0011] As a further description of the above technical solution: a crank is fixedly connected to the output end of the motor, and a linkage rod is rotatably connected to one end of the crank;
[0012] As a further description of the above technical solution: one end of the linkage rod is rotatably connected to the top of the clamping plate, and the bottom of the clamping plate is in contact with the conveyor belt;
[0013] As a further description of the above technical solution: a conveyor belt is provided on one side of the processing table, and the outer side of the conveyor belt is fixedly connected to the inside of the processing table.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the hydraulic cylinder output end first drives the irregular plate, sliding column and suction cup to move downward, so that the blister bracket is adsorbed on the suction cup and then moves upward. Then, the electric push rod output end drives the push plate, connecting plate and support plate to move to the outside of the processing table, thereby achieving the effect of transferring the processed blister bracket. This solves the problem that the blister bracket cannot be quickly transferred after processing, and improves the processing efficiency of the production equipment.
[0016] 2. In this utility model, when the blister pack is placed above the conveyor belt for conveying, the output end of the starter motor drives the crank to rotate. The movement of the crank causes the linkage rod to shift, which in turn causes the clamp to move horizontally on the support column. This achieves the effect of correcting and limiting the position of the blister pack above the conveyor belt, solving the problem of the blister pack deviating during the transfer process, which leads to blockage of the transfer channel. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the transfer mechanism for the production of a novel blister pack holder for new energy batteries proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the suction cup structure of the transfer mechanism for the production of a novel thermoforming bracket for new energy batteries proposed in this utility model.
[0019] Figure 3 This is a schematic diagram of the support frame structure of the transfer mechanism for the production of a novel thermoforming bracket for new energy batteries proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the support column structure of the transfer mechanism for the production of a novel thermoforming bracket for new energy batteries proposed in this utility model.
[0021] Legend:
[0022] 1. Processing table; 2. Electric push rod; 3. Push plate; 4. Connecting plate; 5. Conveyor belt; 6. Support frame; 7. Forming frame; 8. Hydraulic cylinder; 9. Support plate; 10. Irregular plate; 11. Sliding column; 12. Suction cup; 13. Motor; 14. Fixed frame; 15. Crank; 16. Linkage rod; 17. Clamping plate; 18. Support column. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1 and Figure 2This utility model provides an embodiment of a transfer mechanism for the production of novel blister packs for new energy batteries, including a processing table 1 and a support frame 6. An electric push rod 2 is fixedly connected to the top of the processing table 1. The installation of the electric push rod 2 on the top of the processing table 1 enables a push plate 3 to move precisely linearly along a set trajectory, thereby efficiently pushing the blister pack to complete accurate positioning and transfer. Its function is to transfer the blister pack from one workstation to another, ensuring the automation and smooth operation of the production line. A push plate 3 is fixedly connected to the output end of the electric push rod 2. Driven by the electric push rod 2, the push plate 3 plays a role in bearing and pushing. The movement of the push plate 3 can precisely guide the movement of the connecting plate 4 and the support plate 9, thereby controlling the working state of the adsorption components and ensuring that the blister pack does not have positional deviations. A connecting plate 4 is fixedly connected to the side wall of the push plate 3, and a support plate 9 is fixedly connected to the bottom of the connecting plate 4. The connecting plate 4 and the support plate 9 are fixedly connected, and the connecting plate 4 plays a role in transferring the blister pack. The pushing force of the push plate 3 is transmitted to the support plate 9, which in turn provides stable support to ensure the stability of the entire transfer mechanism. The hydraulic cylinder 8 and the special-shaped plate 10 connected to the top of the support plate 9 further enhance the stability and adsorption force during the transfer process. The hydraulic cylinder 8 is fixedly connected to the top of the support plate 9. The function of the hydraulic cylinder 8 is to control the lifting and lowering of the special-shaped plate 10 to adjust the adsorption force of the adsorption component, ensuring that the adsorption component can accurately adsorb the blister bracket for transfer. When needed, the hydraulic cylinder 8 can also precisely adjust the height of the adsorption component to adapt to blister brackets of different sizes. The output end of the hydraulic cylinder 8 is fixedly connected to the special-shaped plate 10. The special-shaped plate 10 can be adjusted in position according to needs by connecting to the hydraulic cylinder 8. The adsorption component inside can effectively fix the blister bracket during the transfer process, avoiding unstable phenomena such as sliding and tilting during handling. The special-shaped plate 10 is equipped with an adsorption component inside, which is used to transfer the blister bracket.
[0025] The adsorption assembly includes a sliding column 11 and a suction cup 12. The outer wall of the sliding column 11 is fixedly connected to the inside of the irregular plate 10, and the top of the suction cup 12 is fixedly connected to the bottom of the sliding column 11. The sliding column 11 is slidably connected to the inside of the support plate 9. A forming frame 7 is fixedly connected inside the processing table 1. The design of the forming frame 7 provides a stable working area for the adsorption assembly. A correction component is set inside the support frame 6. The support frame 6 provides structural support for the entire transfer mechanism, ensuring the stable installation of all components. The correction component is used to adjust the position of the blister bracket.
[0026] Specifically, in the process of producing new energy battery vacuum forming brackets, when using a transfer mechanism to handle materials, the hydraulic cylinder 8 is first activated. The output end of the hydraulic cylinder 8 pushes the shaped plate 10 downward through the force. During this process, the downward movement of the shaped plate 10 simultaneously drives the sliding column 11 and the suction cup 12 to move downward together. When the suction cup 12 contacts the vacuum forming bracket, the suction cup 12 firmly grasps the vacuum forming bracket through its adsorption function. At this point, hydraulic cylinder 8 begins to reverse its movement, pushing the irregular plate 10 upward, thereby causing the blister bracket to rise accordingly. Subsequently, the output end of electric push rod 2 is activated, pushing push plate 3 and connecting plate 4 to move together. Connecting plate 4 slides smoothly inside processing table 1, while simultaneously driving support plate 9 to slide from the inside to the outside of processing table 1. This allows the blister bracket to be precisely moved above the transfer mechanism, preparing for the next operation. Then, the suction force of suction cup 12 is released, and the blister bracket is securely placed above conveyor belt 5, completing the precise transfer of the blister bracket and preparing it for the next stage of transfer operation. Through the above steps, the entire process achieves a smooth transition of the blister bracket from suction, lifting to transfer, ensuring the efficient operation of the production line.
[0027] Reference Figure 3 and Figure 4The correction assembly includes a support column 18 and a clamping plate 17. Both ends of the support column 18 are fixedly connected inside the support frame 6. The function of the support column 18 is to provide support and stability, ensuring that the clamping plate 17 moves smoothly within the support frame 6. The clamping plate 17 is slidably connected to the outer wall of the support column 18. The function of the clamping plate 17 is to clamp or adjust the position of the object on the conveyor belt 5, ensuring that the object does not shift during processing. A conveyor belt 5 is installed inside the support frame 6. The function of the conveyor belt 5 is to transport the processed materials, maintaining continuous material delivery and ensuring the stability and efficiency of the processing. The conveyor belt 5 is fixedly connected inside the support frame 6, ensuring that the conveyor belt 5 remains stable during processing and does not shift. A fixed frame 14 is fixedly connected to the top of the support column 18. The function of the fixed frame 14 is to provide a mounting base for the motor 13. The foundation ensures that the motor 13 is not displaced by external forces during operation. The top of the fixed frame 14 is fixedly connected to the motor 13. The function of the motor 13 is to provide power to drive the crank 15 to rotate, which drives the linkage rod 16 to move, thereby realizing the sliding and adjustment of the clamping plate 17. The output end of the motor 13 is fixedly connected to the crank 15. The function of the crank 15 is to convert the rotational power of the motor 13 into reciprocating motion, which is transmitted to the clamping plate 17 through the linkage rod 16. One end of the crank 15 is rotatably connected to the linkage rod 16. The function of the linkage rod 16 is to convert the rotational motion of the crank 15 into the up and down movement of the clamping plate 17, thereby realizing the clamping and adjustment of the material on the conveyor belt 5 by the clamping plate 17. One end of the linkage rod 16 is rotatably connected to the top of the clamping plate 17. The linkage rod 16 achieves the clamping and adjustment of the material by connecting the clamping plate 17. The bottom of the clamping plate 17 fits against the conveyor belt 5, ensuring that the clamping plate 17 can accurately clamp the object on the conveyor belt 5 without deviation or loosening. The conveyor belt 5 is provided on one side of the processing table 1. The position of the conveyor belt 5 ensures that the material on the processing table 1 can be smoothly conveyed to the processing area. The outer side of the conveyor belt 5 is fixedly connected to the inside of the processing table 1. The fixed connection ensures that the conveyor belt 5 will not loosen or deviate during operation, ensuring the cooperation and coordination between the processing table 1 and the conveyor belt 5, and ensuring the accurate conveying of materials.
[0028] Specifically, after the blister packer is accurately placed above the conveyor belt 5, the conveyor belt 5 is started, allowing the blister packer to move smoothly on the conveyor belt 5. However, during the movement, the blister packer may shift or rotate due to uneven forces or slight collisions during operation, resulting in misalignment of the packer and even blockage of the transfer channel. To avoid this situation and ensure the smooth operation of the production line, the motor 13 is started. The output end of the motor 13 drives the crank 15 to rotate. The rotation of the crank 15 causes the linkage rod 16 to move accordingly, ensuring accurate transmission of the action. The movement of the linkage rod 16 further causes the clamping plate 17 to slide smoothly under the guidance of the support column 18. Through this linkage mechanism, the clamping plate 17 can accurately adjust the position of the blister packer above the conveyor belt 5, correcting it to the predetermined track position and avoiding shifting or blockage. The successful implementation of this process not only ensures the stable operation of the blister packer but also effectively improves the working efficiency of the production line, ensuring that there is no jamming or obstruction during the transfer process and guaranteeing the smooth progress of subsequent processes.
[0029] Working Principle: When using the transfer mechanism in the production of new energy battery vacuum forming brackets, the hydraulic cylinder 8 is first activated. The output end of the hydraulic cylinder 8 drives the shaped plate 10 downward. During the downward movement of the shaped plate 10, the sliding column 11 and the suction cup 12 are simultaneously moved downward. When the suction cup 12 contacts the vacuum forming bracket, it adsorbs and grasps the bracket. Then, the hydraulic cylinder 8 drives the shaped plate 10 upward, moving the vacuum forming bracket upward. Subsequently, the output end of the electric push rod 2 is activated, driving the push plate 3 and the connecting plate 4 to move. The connecting plate 4 slides inside the processing table 1, simultaneously moving the support plate 9 outward from the processing table 1, thereby achieving... Once the blister pack is moved above the transfer mechanism, the suction force of the suction cup 12 is released to place the blister pack above the conveyor belt 5 for the next transfer. When the blister pack is placed above the conveyor belt 5, the conveyor belt 5 is started to move the blister pack. During the movement, the blister pack will deviate and rotate, causing blockage of the transfer channel. At this time, the motor 13 is started, and the output end of the motor 13 drives the crank 15 to rotate. The rotation of the crank 15 pulls the linkage rod 16 to move, and then the linkage rod 16 drives the clamp 17 to slide on the support column 18, thereby achieving the purpose of adjusting and correcting the position of the blister pack above the conveyor belt 5.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A transfer mechanism for producing new energy battery new blister support, comprising a processing table (1) and a support frame (6), characterized in that: The processing table (1) top fixedly connected with electric push rod (2), the electric push rod (2) output end fixedly connected with push plate (3), the push plate (3) side wall fixedly connected with connecting plate (4), the connecting plate (4) bottom fixedly connected with support plate (9), the support plate (9) top fixedly connected with hydraulic cylinder (8), the hydraulic cylinder (8) output end fixedly connected with special-shaped plate (10), the special-shaped plate (10) inside is provided with adsorption assembly, the adsorption assembly is used for transfer suction support frame; The adsorption assembly includes a sliding column (11) and a suction cup (12), the sliding column (11) is fixedly connected to the inside of the special-shaped plate (10), the suction cup (12) is fixedly connected to the bottom of the sliding column (11), the sliding column (11) is slidingly connected in the support plate (9), the processing table (1) is fixedly connected with a forming frame (7), the support frame (6) is provided with a correction assembly, and the correction assembly is used for adjusting the position of the suction support frame.
2. The new energy battery new type blister support production transfer mechanism according to claim 1, characterized in that: The correction assembly includes a support column (18) and a clamping plate (17), the support column (18) is fixedly connected to the inside of the support frame (6), and the clamping plate (17) is slidingly connected to the outer wall of the support column (18).
3. The transfer mechanism for producing new energy battery new type blister support according to claim 2, characterized in that: The support frame (6) is provided with a conveyor belt (5), and the conveyor belt (5) is fixedly connected in the support frame (6).
4. The transfer mechanism for producing new energy battery new type blister support according to claim 2, characterized in that: The support column (18) top fixedly connected with fixed frame (14), the fixed frame (14) top fixedly connected with motor (13).
5. The transfer mechanism for producing new energy battery new type blister support according to claim 4, characterized in that: The motor (13) output end fixedly connected with crank (15), one end of the crank (15) is rotatably connected with linkage rod (16).
6. The transfer mechanism for producing new energy battery new type blister support according to claim 5, characterized in that: One end of the linkage rod (16) is rotatably connected to the top of the clamping plate (17), and the bottom of the clamping plate (17) is attached to the conveyor belt (5).
7. The new energy battery new type blister support production transfer mechanism according to claim 1, characterized in that: The processing table (1) is provided with a conveyor belt (5) on one side, and the conveyor belt (5) is fixedly connected to the inside of the processing table (1).