Material homogenizer for warehousing powder

By designing a uniform feeder for powder feeding, utilizing a variable frequency motor to drive the connecting rod rotation and a stepped shaft structure, the problem of uneven purity during powder feeding was solved, achieving uniform powder dispersion and reducing production costs.

CN223737193UActive Publication Date: 2025-12-30FANGDA RONGGUANG CARBON CO LTD
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Patent Information

Application Number
CN202520077590.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-30
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In the existing technology, the uneven purity of the powder during the powder loading process leads to large fluctuations in the oil volume during production, resulting in high rates of overpressure and underpressure scrap, which seriously affects production costs.

Method used

Design a material distributor for powder feeding, including a material dispersing component and an installation component. The material dispersing component is quickly installed at the top inlet of the silo using the installation component. A variable frequency motor drives the connecting rod to rotate. Combined with a stepped shaft structure and a thrust ball bearing, the powder is evenly dispersed. Material dispersing plates and spiral blades are used to improve the dispersion effect.

Benefits of technology

It achieves uniform distribution of powder in the silo, with a purity of 75% around the edges and 66% in the middle. The oil volume fluctuation is less than 30kg, which basically eliminates overpressure and low-pressure waste and reduces production costs.

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Abstract

The utility model provides a homogenizer for warehousing powder, which comprises a material dispersing component and a mounting component, and the material dispersing component is mounted at a feed inlet at the top of a stock bin through the mounting component; the material dispersing assembly comprises a connecting rod and a material dispersing unit arranged at the end of the connecting rod. The installation assembly comprises a welded pipe, a first positioning plate and a second positioning plate, the diameter of the first positioning plate and the diameter of the second positioning plate are matched with the pipe diameter of the welded pipe, first flange plates are arranged at the upper end and the lower end of the welded pipe, and the first positioning plate and the second positioning plate are installed at the upper end and the lower end of the welded pipe correspondingly. And the connecting rod penetrates through the first positioning plate and the second positioning plate and is rotationally and hermetically connected with the first positioning plate and the second positioning plate. The utility model can effectively solve the technical problems that the oil quantity fluctuation in the production process is large due to non-uniform powder purity in the batching process in the prior art, the rejection rate of overpressure and low pressure is high, and the production cost is seriously influenced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of material uniformizing device technical field, specifically a kind of material uniformizer for powder into warehouse. BACKGROUND

[0002] Carbon is a kind of black non-metallic mineral, is widely used in material science, energy chemical industry etc. With acicular coke (raw material) as an example, in production, raw material is screened according to different particle size and then used, sometimes too much acicular coke is screened out, it is not used in this production process and needs to be stored in unbalanced bin, waiting for next time to be used.

[0003] At present, when powder bin is fed in pressing process, due to segregation phenomenon, the purity around powder bin is more than 97%, and the purity in the middle is about 60%. Due to uneven powder purity in batching process, oil fluctuation is large in production process, leading to high waste rate of overpressure and low pressure, which seriously affects production cost. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of material uniformizer for powder into warehouse, which can effectively solve the technical problems that uneven powder purity in batching process in prior art leads to large oil fluctuation in production process, leading to high waste rate of overpressure and low pressure, which seriously affects production cost.

[0005] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0006] A kind of material uniformizer for powder into warehouse, including bulk material component and installation component, bulk material component is used for installing at the position of material bin top feed inlet place by installation component;

[0007] Among them,

[0008] Bulk material component includes connecting rod and bulk material unit arranged at the end of connecting rod;

[0009] Installation component includes welded pipe, first positioning plate, second positioning plate, the diameter of first positioning plate and second positioning plate matches the pipe diameter of welded pipe, the upper and lower ends of welded pipe are provided with first flange plate, first positioning plate and second positioning plate are installed at the upper and lower ends of welded pipe, connecting rod passes through first positioning plate and second positioning plate and is rotatably and sealingly connected with first positioning plate and second positioning plate, the first flange plate provided at both ends of welded pipe is connected with second flange plate and third flange plate respectively, connecting rod is connected with driving unit.

[0010] Further, first mounting hole is provided on first positioning plate, bearing and first skeleton seal are provided in first mounting hole.

[0011] The second positioning plate is provided with a second mounting hole, and a thrust ball bearing and a second skeleton seal are arranged in the second mounting hole.

[0012] Further, the connecting rod is a stepped shaft structure, and the thrust ball bearing is located at a shaft shoulder position of the connecting rod.

[0013] Preferably, the thrust ball bearing has a plurality of.

[0014] Further, the bulk material unit comprises a connecting sleeve and a bulk material plate, the connecting sleeve is fixedly connected with the bulk material plate, and the connecting sleeve is fixedly connected with the connecting rod.

[0015] The bulk material unit further comprises a plurality of bulk material pieces, and the bulk material pieces are fixedly arranged on the bulk material plate.

[0016] Further, the driving unit is a variable frequency motor.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model discloses a bulk material assembly and mounting assembly, and the mounting assembly can quickly install the bulk material assembly at the top feed inlet position of the stock bin, so that the powder can be dispersed and evenly scattered into the stock bin through the material distributor in actual use, the segregation problem of the powder after entering the stock bin can be effectively solved, the purity around the powder bin is about 75%, the purity in the middle is about 66%, the oil fluctuation is less than 30kg and is gentle, overpressure and low pressure waste are basically eliminated, and the production cost is reduced. DRAWINGS

[0019] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope, and for the ordinary skilled in the art, other related drawings can also be obtained without the creative labor on the premise of the drawings.

[0020] Figure 1 It is the whole structure schematic diagram of the utility model.

[0021] Figure 2 It is the position relation schematic diagram of the utility model feed hopper and connecting rod.

[0022] Reference signs:

[0023] 101 bulk assembly, 102 mounting assembly, 103 connecting rod, 104 bulk unit, 105 welded pipe, 106 first positioning plate, 107 second positioning plate, 108 first flange plate, 109 second flange plate, 110 third flange plate, 111 first mounting hole, 112 bearing, 113 first skeleton seal, 114 second mounting hole, 115 force ball bearing, 116 second skeleton seal, 117 connecting sleeve, 118 bulk plate, 119 bulk piece, 120 feeding hopper, 121 material gap, 122 spiral blade, 123 supporting rod. DETAILED DESCRIPTION

[0024] Hereinafter, only certain exemplary embodiments are simply described. As can be appreciated by those skilled in the art, the described embodiments can be modified in various different manners without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0025] In the description of the embodiments of the present application, it is to be understood that the orientation or positional relationship indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0026] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0027] In the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0028] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "underneath" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0029] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present application. In order to simplify the disclosure of the embodiments of the present application, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present application. In addition, the embodiments of the present application can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0030] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0031] Referring to Figure 1 and Figure 2 The present embodiment discloses a material distributor, in particular to a material distributor for powder into the warehouse, which comprises a bulk material assembly 101 and a mounting assembly 102, the bulk material assembly 101 is used for mounting at the top of the material warehouse inlet position through the mounting assembly 102;

[0032] Among them,

[0033] The bulk material assembly 101 comprises a connecting rod 103 and a bulk material unit 104 arranged at the end of the connecting rod 103;

[0034] The mounting assembly 102 comprises a welded pipe 105, a first positioning plate 106 and a second positioning plate 107, the diameters of the first positioning plate 106 and the second positioning plate 107 match the pipe diameter of the welded pipe 105, the upper and lower ends of the welded pipe 105 are provided with first flange plates 108, the first positioning plate 106 and the second positioning plate 107 are respectively installed at the upper and lower ends of the welded pipe 105, the connecting rod 103 passes through the first positioning plate 106 and the second positioning plate 107 and is rotationally and sealingly connected with the first positioning plate 106 and the second positioning plate 107, the first flange plates 108 provided at the two ends of the welded pipe 105 are respectively connected with second flange plates 109 and third flange plates 110, and the connecting rod 103 is connected with a driving unit.

[0035] The utility model mainly comprises a bulk material assembly 101 and an installation assembly 102, the installation assembly 102 is arranged, the bulk material assembly 101 can be quickly installed at the position of the feed inlet at the top of the bin, in actual use, when the powder enters the bin, the powder is dispersed and evenly scattered in the bin by the material distributor, the segregation problem after the powder enters the bin can be effectively solved, the purity around the powder bin (the bin) is about 75%, the purity in the middle is about 66%, the oil fluctuation is less than 30kg and is gentle, overpressure and low pressure waste are basically eliminated, and the production cost is reduced.

[0036] Wherein, first locating plate 106 is provided with first mounting hole 111, first mounting hole 111 is provided with bearing 112 and first skeleton seal 113.

[0037] Further, the second locating plate 107 is provided with the second mounting hole 114, the second mounting hole 114 is provided with the thrust ball bearing 115 and the second skeleton seal 116.

[0038] Further, the connecting rod 103 is a stepped shaft structure, the thrust ball bearing 115 is located at the shaft shoulder position of the connecting rod 103, and the stepped shaft structure is formed to better position.

[0039] Further, the thrust ball bearing 115 has a plurality of.

[0040] Wherein, the bulk material unit 104 includes connecting sleeve 117 and bulk material plate 118, connecting sleeve 117 is fixedly connected with bulk material plate 118, connecting sleeve 117 is fixedly connected with connecting rod 103.When the material falls on the bulk material plate 118, the material is dispersed under the action of centrifugal force, and the purpose of material distribution is realized.

[0041] Further, the bulk material unit 104 further includes a plurality of bulk material pieces 119, and the bulk material pieces 119 are fixedly arranged on the bulk material plate 118.The plurality of bulk material pieces 119 arranged can improve the dispersion effect of the material and improve the material distribution effect.

[0042] Wherein, the driving unit is a variable frequency motor.

[0043] The embodiment adopts the power provided by the variable frequency motor to drive the connecting rod 103 to rotate, the connecting rod 103 plays a power transmission role, the welded pipe 105 and the first flange plate 108, the second flange plate 109, the third flange plate 110, the first skeleton oil seal (the first skeleton seal 113) and the second skeleton oil seal (the second skeleton seal 116) play a rotating device sealing role, the thrust ball bearing 115, the first positioning plate 106 and the second positioning plate 107 play a supporting role, the bearing 112 and the first positioning plate 106 and the second positioning plate 107 play an axial positioning role, the bulk material piece 119 and the bulk material plate 118 play a powder dispersing role, and the connecting sleeve 117 plays a supporting role of the bulk material plate 118. The variable frequency motor is arranged to make the material distributor achieve the best use effect.

[0044] Further, in some preferred embodiments, the bulk material assembly 101 further comprises a feeding hopper 120, a material gap 121 is formed between the small end of the feeding hopper 120 and the connecting rod 103, the feeding hopper 120 is fixedly connected with the bin, and the connecting rod 103 at the small end of the feeding hopper 120 is provided with a spiral blade 122; in this way, the material can enter the feeding hopper 120, so that the material can fall along the connecting rod 103 to the bulk material plate 118, and then the material can be more uniformly scattered around; the spiral blade 122 can also achieve the purpose of mixing the material.

[0045] The feeding hopper 120 and the bin are fixedly connected through a supporting rod 123.

[0046] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including all changes and modifications falling within the scope of the present application.

[0047] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A material distributor for use in the charging of a bin, characterised in that: The bulk material assembly and the mounting assembly are used for mounting at the feed inlet position of the top of the stock bin through the mounting assembly; Wherein, The bulk material assembly comprises a connecting rod and a bulk material unit arranged at the end of the connecting rod; The mounting assembly comprises a welded pipe, a first positioning plate and a second positioning plate, the diameters of the first positioning plate and the second positioning plate match the pipe diameter of the welded pipe, the upper and lower ends of the welded pipe are respectively provided with a first flange plate, the first positioning plate and the second positioning plate are respectively arranged at the upper and lower ends of the welded pipe, the connecting rod passes through the first positioning plate and the second positioning plate and is rotationally and sealingly connected with the first positioning plate and the second positioning plate, the first flange plates arranged at the two ends of the welded pipe are respectively connected with a second flange plate and a third flange plate, and the connecting rod is connected with a driving unit.

2. A material homogenizer for charging a silo according to claim 1, characterized in that: The first positioning plate is provided with a first mounting hole, and a bearing and a first skeleton seal are arranged in the first mounting hole.

3. A material homogenizer for charging a silo with powder material according to claim 2, characterized in that: The second positioning plate is provided with a second mounting hole, and a thrust ball bearing and a second skeleton seal are arranged in the second mounting hole.

4. A material homogenizer for charging a silo according to claim 3, characterized in that: The connecting rod is a stepped shaft structure, and the thrust ball bearing is located at the shaft shoulder position of the connecting rod.

5. A material homogenizer for charging a silo with powder material according to claim 3, characterized in that: The thrust ball bearing has a plurality of.

6. A material homogenizer for charging a silo with powder material according to any one of claims 1-5, characterized in that: The bulk material unit comprises a connecting sleeve and a bulk material plate, the connecting sleeve is fixedly connected with the bulk material plate, and the connecting sleeve is fixedly connected with the connecting rod.

7. A material homogenizer for charging a silo with powder material according to claim 6, characterized in that: The bulk material unit further comprises a plurality of bulk material pieces, and the bulk material pieces are fixedly arranged on the bulk material plate.

8. A material homogenizer for charging a silo with powder material according to claim 1, characterized in that: The driving unit is a variable frequency motor.