Dust removal device for outdoor mine unloading
By designing a dust collection device consisting of a main dust collection pipe, branch dust collection pipes, cyclone pipes, hydraulic telescopic supports, and flexible dustproof cloth, the problem of low dust collection efficiency and spillage during pellet unloading was solved, achieving efficient dust control and environmental protection.
Patent Information
- Application Number
- CN202423210636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing dust collection equipment for pellet ore unloading has low dust collection efficiency during loading, especially in windy weather, resulting in severe dust overflow, leading to a harsh on-site environment and damage to workers' health.
A dust removal device was designed, comprising a main suction pipe, secondary suction pipes, a suction hopper, a cyclone tube, upper and lower housings, a hydraulic telescopic support, and a flexible dustproof cloth. Combined with a negative pressure fan and a positioning sensor, it achieves all-round dust collection and sealing, adapting to different weather conditions.
It improved the dust collection range and efficiency, prevented dust spillage, reduced secondary pollution, and enhanced the environmental protection level of the site and the health and safety of workers.
Smart Images

Figure CN223737231U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of dust removal equipment in mining, and specifically relates to a dust removal device for outdoor ore unloading. Background Technology
[0002] Currently, iron ore pellets are transported by truck. The loading volume is controlled by a funnel-shaped valve below the finished ore trough. The feeding device is covered with a flared opening and directly connected to a dust collection pipe. This dust collection system is simple in configuration, with strong suction at the center but weak suction at the edges, resulting in low dust collection efficiency. A large amount of dust raised during loading is only collected near the dust collection pipe, and areas far from the suction port cannot be effectively collected, causing dust to spill over onto the site. Especially in windy weather, this causes serious secondary pollution, creating a poor working environment, endangering the health of employees, and failing to meet on-site dust control standards. Summary of the Invention
[0003] The purpose of this utility model patent is to address the problems existing in the dust removal equipment used for unloading ore pellets onto trucks, and to provide a dust removal device for outdoor ore unloading. This utility model device features strong dust absorption capacity, good sealing performance, flexible control, reduced secondary pollution, and improved environmental protection level of on-site equipment.
[0004] An outdoor dust removal device for ore unloading includes a main dust collection pipe, a secondary dust collection pipe, a dust collection hopper, a cyclone pipe, an upper box, a lower box, a hydraulic telescopic support, and a flexible dustproof cloth.
[0005] The main suction pipe is connected to the top of several branch suction pipes. The bottom of the branch suction pipes is connected to the top of the suction hopper located in the upper box. The bottom of the suction hopper is fixedly connected to the bottom plate of the upper box. The top plate of the upper box has through holes corresponding to the branch suction pipes and through holes for the discharge pipe. The bottom plate has through holes corresponding to the top of the cyclone tubes and through holes for the discharge pipe. The top of the lower box is fixedly connected to the bottom plate of the upper box. Its top and bottom are open. There are several cyclone tubes located in the lower box. Their tops are fixedly connected to the bottom plate of the upper box. Cyclone elements are installed inside the tubes. Hydraulic supports with retractable support rods are provided around the lower box. Flexible sealing cloth for surrounding the truck bed is installed on the supports.
[0006] Furthermore, in the aforementioned outdoor dust removal device for ore unloading, the end of the dust suction pipe is connected to a negative pressure fan.
[0007] Furthermore, the aforementioned outdoor dust removal device for unloading ore has a positioning sensor on the ground below the lower box body for adjusting the position of the truck.
[0008] Furthermore, the aforementioned outdoor dust removal device for ore unloading also includes a voice warning device on its positioning sensor.
[0009] Compared with the prior art, the advantages of this utility model are:
[0010] 1. This device has a large dust collection range, strong absorption capacity, and high dust collection efficiency.
[0011] 2. The device has good sealing properties, which solves the problem of dust leakage and is suitable for windy weather.
[0012] 3. The device has a simple structure, is easy to maintain, and is flexible in control. It reduces secondary dust pollution, protects the on-site environment, reduces the labor intensity of workers, and improves the overall environmental protection level of enterprises. Attached Figure Description
[0013] Figure 1 Side view of this device;
[0014] Figure 2 A schematic diagram of the dustproof cloth covering this device;
[0015] Figure 3 Top view of the upper box bottom plate.
[0016] The components include: 1. Main suction pipe, 2. Sub-suction pipe, 3. Cyclone tube, 4. Upper housing, 5. Lower housing, 6. Hydraulic telescopic support, 7. Positioning sensor, 8. Flexible dustproof cloth, 9. Suction hopper, and 10. Discharge pipe. Detailed Implementation
[0017] Example
[0018] An outdoor dust removal device for ore unloading includes a main dust collection pipe 1, a secondary dust collection pipe 2, a dust collection hopper 9, a cyclone pipe 3, an upper box 4, a lower box 5, a hydraulic telescopic support 6, a positioning sensor 7, and a flexible dustproof cloth 8.
[0019] The main dust collection pipe is connected to a negative pressure fan at its end. The main dust collection pipe is connected to the top of several branch dust collection pipes. The bottom of each branch dust collection pipe is connected to the top of a dust collection hopper located inside the upper housing. The bottom of the dust collection hopper is fixedly connected to the bottom surface of the upper housing. The top plate of the upper housing has through holes corresponding to the branch dust collection pipes and through holes for the discharge pipe 10. The bottom plate has through holes corresponding to the top of the cyclone pipe and through holes for the discharge pipe. The discharge pipe passes through the upper housing and into the lower housing. The upper housing is connected to the exterior wall via fixed brackets and expansion bolts. The top of the lower housing... The lower compartment is fixedly connected to the bottom plate of the upper compartment, with its top and bottom open. Several cyclone tubes are located in the lower compartment, with their tops fixedly connected to the bottom plate of the upper compartment. Cyclone generators are installed inside the tubes. Hydraulic supports with retractable struts are installed around the lower compartment, and flexible sealing cloth for surrounding the truck bed is installed on the supports. The upper and lower ends of the flexible dustproof cloth are fixed to the upper and lower parts of the hydraulic telescopic supports, respectively. The dustproof cloth can extend and retract with the extension and retraction of the hydraulic telescopic supports. A positioning sensor for adjusting the position of the truck is installed on the ground below the lower compartment. The positioning sensor is also equipped with a voice warning device.
[0020] The method of using this device is as follows:
[0021] The truck is driven under the lower cargo box, positioning the truck bed within the four corners of the positioning sensor coil. This positioning sensor is connected to a voice warning system, helping the driver adjust the vehicle's position to ensure the ore truck is parked within the designated area. Once the entire truck is in the designated area, the voice warning system announces readiness. Then, the dust cover is lowered, the dustproof device is activated, and loading begins. The flexible sealing cloth slides down the support rod to the bottom, forming a sealed space to prevent dust from escaping. Simultaneously, the negative pressure of the fan generates strong centrifugal force, improving dust collection capacity. Multiple cyclone tubes optimize airflow distribution, increasing the suction power of the device at various points. Furthermore, the dust cover is particularly effective in windy weather, while also reducing airflow loss and enhancing dust capture capabilities.
Claims
1. A dust removing device for outdoor unloading of ore, characterized in that, The dust suction main pipe is connected with the top ends of several branch dust suction pipes, the bottom ends of the branch dust suction pipes are connected with the top ends of dust suction hoppers in the upper box, the bottom ends of the dust suction hoppers are fixedly connected with the bottom plate of the upper box, and the upper box is provided with through holes corresponding to the branch dust suction pipes and the through holes of the unloading pipes on the top plate, and is provided with through holes corresponding to the top ends of the cyclone pipes and the through holes of the unloading pipes on the bottom plate; the top end of the lower box is fixedly connected with the bottom plate of the upper box, the top end and the bottom end of the lower box are open, the cyclone pipes are several and are located in the lower box, the top ends of the cyclone pipes are fixedly connected with the bottom plate of the upper box, cyclone sub-pipes are arranged in the cyclone pipes, the hydraulic supports with the up-and-down retractable supporting rods are arranged around the lower box, and the flexible sealing cloth for surrounding the truck carriage is arranged on the supports. The end of the dust suction pipe is connected with a negative pressure fan.
2. The dust removal device for outdoor ore unloading according to claim 1, characterized in that, A positioning sensor for adjusting the position of the truck is arranged on the ground below the lower box.
3. The dust removal device for outdoor ore unloading according to claim 1, characterized in that, The positioning sensor is also provided with a voice alarm.
4. The dust removal device for outdoor unloading of ore according to claim 3, characterized in that,