Water draining device for high manganese steel quenching

By designing a fork-type transfer structure for the water discharge device, the stability and safety issues of the quenching transfer device for high manganese steel parts were solved, achieving efficient and safe material transfer while reducing site requirements and energy consumption.

CN223737627UActive Publication Date: 2025-12-30ZHEJIANG SHENGDA MACHINERY
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Patent Information

Application Number
CN202520398511.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-12-30
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing transfer devices for quenching high-manganese steel parts have problems such as high requirements for hoisting sites, poor stability, and potential safety hazards.

Method used

Design a forklift transfer structure for a drainage device, which uses a sliding base, support components and lifting components, combined with a drive device and counterweights to achieve stable material transfer, reduce site requirements and avoid manual intervention.

Benefits of technology

It enabled the stable transfer of high manganese steel parts, reduced site requirements, improved production efficiency, avoided safety hazards, and reduced energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a water draining device for high manganese steel quenching, which comprises a bottom frame arranged at the upper part of a quenching bath in a sliding frame manner, a first driving device for driving the bottom frame to slide, a supporting component arranged at the upper part of the bottom frame and a lifting component movably arranged on the supporting component, the supporting assembly comprises a supporting seat slidably arranged on the upper portion of the bottom frame, a supporting rod vertically and fixedly connected to the end of the supporting seat, and a second driving device driving the supporting seat to slide, wherein the lower portion of the supporting rod extends into the quenching pool. The lifting assembly comprises a lifting plate of a U-shaped structure, a third driving device driving the lifting plate to ascend and descend, a front fork arranged on the front portion of the lifting plate and used for transferring materials, and a limiting part arranged at the bottom of the lifting plate and used for limiting the descending distance of the lifting plate. The draining device for quenching the high-manganese steel is convenient to operate, materials are safely and reliably transferred, the requirement of the material quenching on a site is reduced, and the draining device can move back and forth among a plurality of heat treatment rooms, so that the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of mining machinery accessory processing device, especially relates to a device for high manganese steel quenching. BACKGROUND

[0002] The crusher is a kind of crushing equipment widely used in mining, metallurgy, construction and other industries, since high manganese steel crushing accessory on the crusher is subjected to high frequency and high impact load in the working process, therefore, it needs to be quenched heat treated in the manufacturing process to improve product performance.

[0003] The transfer device for high manganese steel accessory quenching in prior art generally adopts the form of gantry crane cooperating with manual to hoist the high manganese steel accessory after heat treatment into quenching pool for quenching, the quenching transfer device not only has higher requirement to hoisting site, but also has the problem of poor stability that hoisting chain shakes during the transfer process of accessory, manual participation is needed in the hoisting process, and there is also great security risk in the process that manual connects high-temperature accessory and hoisting chain, therefore, it is urgent to design a device for stably transferring high manganese steel accessory from heat treatment room to quenching pool for quenching. SUMMARY

[0004] The utility model discloses a device for high manganese steel quenching lower water device through the hoisting type material transfer structure becomes the fork type transfer structure and reduces the height requirement of production site also guarantees the stability in the material transfer process, effectively solve the prior art's problem.

[0005] In order to solve the above technical problem, the technical scheme of the utility model is as follows:

[0006] A device for high manganese steel quenching lower water device is arranged at the discharge side of the heat treatment room of high manganese steel heat treatment, comprising a chassis slidably arranged on the upper part of quenching pool, a first driving device for driving the chassis to slide, a support assembly arranged on the upper part of the chassis and a lifting assembly movably arranged on the support assembly, the support assembly comprises a support seat slidably arranged on the upper part of the chassis, a support rod vertically fixedly connected to the end part of the support seat and extending to the quenching pool in the lower part and a second driving device for driving the support seat to slide, the lifting assembly comprises a lifting plate in the form of "U" structure, a third driving device for driving the lifting plate to lift, a front fork arranged on the front part of the lifting plate for material transfer and a limiting portion arranged on the bottom of the lifting plate for limiting the lowering distance of the lifting plate, the movement path of the chassis and the movement path of the support assembly are perpendicular to each other, the movement path of the support assembly and the movement path of the lifting assembly are perpendicular to each other, and the movement path of the chassis and the movement path of the lifting assembly are also perpendicular to each other.

[0007] Further, the support rods are four in number and are distributed in a rectangular shape, the top of the support rods is provided with a mounting seat for mounting the third driving device, and the side of the support rods is provided with a sliding groove for sliding lifting of the lifting assembly.

[0008] Further, the third driving device comprises a driving motor fixedly arranged on the mounting seat, a roller transmission mechanism driven by the driving motor, and a counterweight arranged on one side of the roller transmission mechanism, the roller transmission mechanism comprises a roller rotatably arranged on the top of the mounting seat, driven gears arranged on both sides of the roller, a driving gear arranged in the middle of the roller and driven by the driving motor, and a chain rotatably sleeved on the driven gears, one end of the chain is connected to the counterweight, and the other end of the chain is connected to the lifting plate.

[0009] Further, the counterweight is movably arranged in the gap between the front and rear support rods, the width of the counterweight is the same as the width between the front and rear support rods, and the length of the counterweight is greater than the length between the left and right support rods.

[0010] Further, the lifting plate is rotatably provided with rollers on both sides, the rollers are rotatably embedded in the sliding groove, and the number of the rollers is four.

[0011] Further, the bottom of the chassis is further fixedly connected with a baffle for preventing liquid in the quenching tank from splashing, and the length of the baffle is the same as the width of the quenching tank.

[0012] Further, the first driving device and the second driving device are both driving motors.

[0013] The utility model has the following characteristics and beneficial effects:

[0014] The utility model relates to a device for high manganese steel quenching is passed through setting three driving devices guaranteeing the flexibility of whole device can realize the back and forth movement between a plurality of heat treatment rooms adopts the structure of front fork can guarantee the stability of material in the transfer process also avoids the security hidden danger that manual participation exists, the position of the lifting assembly is avoided to be too low and cause the damage of material and pool bottom contact through the third driving device is arranged to the structure with counterweight can effectively reduce the energy consumption in the lifting process of equipment, adopts the connecting form of roller and sliding groove between the lifting plate and support rod can make the lifting process more smooth. The utility model relates to a device for high manganese steel quenching is convenient to operate, material transfer is safe and reliable, not only reduces the requirement of material quenching to site, can also realize the back and forth activity between a plurality of heat treatment rooms improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0016] Figure 1 It is a structural schematic view of the water device for high manganese steel quenching of the present application;

[0017] Figure 2 It is a structural schematic view of the lifting assembly in the water device for high manganese steel quenching of the present application;

[0018] Figure 3 It is a connection structure schematic view of the support rod and the lifting assembly of the water device for high manganese steel quenching of the present application;

[0019] Figure 4 It is a partial enlarged view in Figure 1

[0020] In the figure, 1 is a heat treatment room; 2 is a quenching pool; 3 is a bottom frame; 4 is a first driving device; 5 is a support assembly; 51 is a support seat; 52 is a support rod; 53 is a second driving device; 6 is a lifting assembly; 61 is a lifting plate; 611 is a roller; 62 is a third driving device; 621 is a driving motor; 622 is a roller transmission mechanism; 6221 is a roller; 6222 is a driven gear; 6223 is a driving gear; 6224 is a chain; 623 is a counterweight; 63 is a front fork; 64 is a limiting part; 7 is a mounting seat; 8 is a sliding groove; 9 is a baffle. DETAILED DESCRIPTION

[0021] The specific embodiments of the present application will be further described in combination with the drawings. It should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation of the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as there is no conflict.

[0022] Referring to Figure 1 ​As shown, a structure diagram of a water outlet device for high manganese steel quenching, the water outlet device is arranged on the discharge side of the heat treatment room 1 of the high manganese steel heat treatment, including the chassis 3 slidingly arranged on the upper part of the quenching pool 2, the first driving device 4 driving the chassis 3 to slide, the support assembly 5 arranged on the upper part of the chassis 3 and the lifting assembly 6 movably arranged on the support assembly 5, the first driving device 4 is a driving motor 621 driving the chassis 3 to slide on the slide rail on the bank of the quenching pool 2, the support assembly 5 includes the support seat 51 slidingly arranged on the upper part of the chassis 3, the support rod 52 vertically fixedly connected to the end of the support seat 51 and extended to the inside of the quenching pool 2 at the lower part, and the second driving device 53 driving the support seat 51 to slide, the first driving device 4 is a driving motor 621 driving the support seat 51 to slide on the slide rail on the upper part of the chassis 3, the lifting assembly 6 includes the lifting plate 61 in the "U" type structure, the third driving device 62 driving the lifting plate 61 to lift, the front fork 63 arranged on the front part of the lifting plate 61 for material transfer, and the limiting part 64 arranged on the bottom of the lifting plate 61 for limiting the descending distance of the lifting plate 61, the limiting part 64 arranged on the bottom of the lifting plate 61 can avoid the position of the lifting assembly 6 being too low to cause the material to contact the pool bottom and be damaged, the movement path of the chassis 3 and the movement path of the support assembly 5 are perpendicular to each other, the movement path of the support assembly 5 and the movement path of the lifting assembly 6 are perpendicular to each other, and the movement path of the chassis 3 and the movement path of the lifting assembly 6 are also perpendicular to each other, through the arrangement of the three driving devices, the flexibility of the whole device is ensured, the back and forth movement between multiple heat treatment rooms 1 can be realized, and the production efficiency is improved.

[0023] The chassis 3 is also fixedly connected with the baffle 9 preventing the liquid in the quenching pool 2 from splashing, the length of the baffle 9 is the same as the width of the quenching pool 2, and the structure provided with the baffle 9 can avoid the high-temperature material entering the quenching pool 2 to cause the liquid splashing and safety hazards.

[0024] Referring to Figure 2 , Figure 3 and Figure 4As shown in the structure diagram of the lifting assembly of the water outlet device for high manganese steel quenching, the connection structure diagram of the support rod and the lifting assembly, and the enlarged view of A, the number of the support rod 52 is four and the support rod 52 is distributed in a rectangular shape, the top of the support rod 52 is provided with a mounting seat 7 for mounting the third driving device 62, the side of the support rod 52 is provided with a sliding groove 8 for sliding lifting of the lifting assembly 6, the third driving device 62 comprises a driving motor 621 fixedly arranged on the mounting seat 7, a roller transmission mechanism 622 driven by the driving motor 621 and a counterweight 623 arranged on one side of the roller transmission mechanism 622, the roller transmission mechanism 622 comprises a roller 6221 rotatably arranged on the top of the mounting seat 7, driven gears 6222 arranged on both sides of the roller 6221, a driving gear 6223 arranged in the middle of the roller 6221 and driven by the driving motor 621, and a chain 6224 rotatably sleeved on the driven gear 6222, one end of the chain 6224 is connected to the counterweight 623, and the structure provided with the counterweight 623 can effectively reduce the energy consumption in the lifting process of the equipment, and the other end is connected to the lifting plate 61, the lifting plate 61 is rotatably provided with a plurality of rollers 611 on both sides, the rollers 611 are rotatably embedded in the sliding groove 8, and the number of the rollers 611 is four; the connection form of the rollers 611 can make the lifting process more smooth.

[0025] The counterweight 623 is movably arranged in the gap between the front and rear support rods 52, the width of the counterweight 623 is the same as the width between the front and rear support rods 52, and the length of the counterweight 623 is greater than the length between the left and right support rods 52, so that the size-adapted structure can prevent the counterweight 623 from being separated from the support rod 52, and ensure the stability of the equipment during operation.

[0026] The water outlet device for high manganese steel quenching can stably transfer the high manganese steel accessory from the heat treatment room 1 to the quenching pool 2 for quenching, which not only reduces the requirements of the material quenching on the site, but also enables the high manganese steel accessory to move back and forth between multiple heat treatment rooms 1, thereby improving the production efficiency.

[0027] The embodiments of the utility model are described in detail in combination with the drawings, but the utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, and still fall within the protection scope of the utility model.

Claims

1. A water discharge device for quenching of high manganese steel, which is provided at a discharge side of a heat treatment room for heat treatment of high manganese steel, characterized in that: The application relates to a quenching pool sliding frame device, which comprises a bottom frame slidingly arranged on the upper portion of a quenching pool, a first driving device for driving the bottom frame to slide, a supporting assembly arranged on the upper portion of the bottom frame and a lifting assembly movably arranged on the supporting assembly, the supporting assembly comprises a supporting base slidingly arranged on the upper portion of the bottom frame, supporting rods vertically fixedly connected to the end portions of the supporting base and extending downwards into the quenching pool, and a second driving device for driving the supporting base to slide, the lifting assembly comprises a lifting plate in a U-shaped structure, a third driving device for driving the lifting plate to lift and lower, a front fork arranged on the front portion of the lifting plate for material transfer, and a limiting portion arranged on the bottom portion of the lifting plate for limiting the lowering distance of the lifting plate, the movement path of the bottom frame is perpendicular to the movement path of the supporting assembly, the movement path of the supporting assembly is perpendicular to the movement path of the lifting assembly, and the movement path of the bottom frame is also perpendicular to the movement path of the lifting assembly.

2. A water quenching device for high manganese steel quenching according to claim 1, characterized in that: The number of the supporting rods is four, and the supporting rods are distributed in a rectangular shape; the top portions of the supporting rods are provided with mounting seats for mounting the third driving device; and the side surfaces of the supporting rods are provided with sliding grooves for the lifting assembly to slide and lift.

3. A water quenching device for high manganese steel quenching according to claim 2, characterized in that: The third driving device comprises a driving motor fixedly arranged on the mounting seat, a roller transmission mechanism driven by the driving motor, and a counterweight arranged on one side of the roller transmission mechanism; the roller transmission mechanism comprises a roller rotatably arranged on the top portion of the mounting seat, driven gears arranged on the two sides of the roller, a driving gear arranged on the middle portion of the roller and driven by the driving motor, and a chain rotatably sleeved on the driven gears; one end of the chain is connected to the counterweight, and the other end of the chain is connected to the lifting plate.

4. A water quenching device for high manganese steel quenching according to claim 3, characterized in that: The counterweight is movably arranged in the gap between the front and rear supporting rods, the width of the counterweight is the same as the width between the front and rear supporting rods, and the length of the counterweight is greater than the length between the left and right supporting rods.

5. A device for quenching high manganese steel according to claim 2 or 3 or 4, characterized in that: Rollers are rotatably arranged on the two sides of the lifting plate, the rollers are rotatably embedded in the sliding grooves, and the number of the rollers is four.

6. A water quenching device for high manganese steel quenching according to any one of claims 1-4, characterized in that: The bottom portion of the bottom frame is further fixedly connected with a baffle for preventing liquid in the quenching pool from splashing, and the length of the baffle is the same as the width of the quenching pool.

7. A water quenching device for high manganese steel quenching according to any one of claims 1-4, characterized in that: The first driving device and the second driving device are both driving motors.