Edible fungus bottle cap removing structure
The automated cap removal structure, which uses a conveyor belt to transport the mushroom bottles and employs suction cups and clamping plates, solves the problem of low efficiency in traditional manual cap removal, achieving efficient and stable automatic cap removal and adapting to large-scale edible fungi production.
Patent Information
- Application Number
- CN202520351743.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Traditional manual decapping methods are inefficient, costly, and produce inconsistent quality, making it difficult to meet the needs of large-scale edible fungi production. They can also easily lead to damage to the mushroom bottles or incomplete decapping.
An automated cap removal structure was designed, comprising a conveying mechanism, a cap removal plate, and a suction cup. The culture bottles are conveyed by a conveyor belt, and the caps of the culture bottles are adsorbed by the suction cups and fixed by clamping plates and baffles to achieve automated cap removal.
It improves the efficiency and success rate of cap removal, reduces labor costs, ensures the stability and safety of the mushroom bottles during the cap removal process, and adapts to the needs of large-scale production.
Smart Images
Figure CN223737668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to edible mushroom technical field, concretely relates to a kind of edible mushroom bottle cap removal structure. BACKGROUND
[0002] In edible mushroom production process, the removal of bottle cap is an important and highly repetitive work.The traditional manual decapitation mode is not only inefficient, but also has high labor cost, and it is difficult to meet the demand of large-scale edible mushroom production.At the same time, manual operation also has the problem of unstable decapitation quality, which is easy to cause bottle damage or incomplete decapitation due to improper operation, affecting the subsequent edible mushroom cultivation work.In addition, with the continuous development of edible mushroom industry, the requirements for production efficiency and quality are higher and higher, and an efficient, stable and highly automated bottle cap removal structure is urgently needed to replace the traditional manual operation mode. SUMMARY
[0003] In view of the above technical deficiencies, the utility model aims to provide an edible mushroom bottle cap removal structure, which can realize automatic decapitation.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides an edible mushroom bottle cap removal structure, comprising:
[0005] A conveying mechanism is provided with a conveyor belt, the bottle is placed on the conveyor belt, the surface of the conveyor belt is provided with a mounting groove for placing the bottle, and the diameter of the mounting groove is greater than the diameter of the bottle;
[0006] A cap taking plate is assembled above the conveying mechanism, the cap taking plate is fixed with a suction cup, and the suction cup can generate suction force on the bottle cap;
[0007] When the cap taking plate generates suction force on the bottle cap, the cap taking plate can drive the bottle cap to separate from the bottle.
[0008] Preferably, one side of each of the cap plates is fixed with a clamping plate, the conveying mechanism is provided with a fixed position, the conveying mechanism is provided with a movable barrier at the fixed position, and the barrier and the clamping plate can fix the bottle.
[0009] Preferably, one side of the conveying mechanism is fixed with a side frame, the inside of the side frame is provided with a linear push rod, and the output end of the linear push rod is connected with the barrier.
[0010] Preferably, the two side walls of the conveying mechanism are provided with through holes matched with the barrier, and when the barrier passes through the conveying mechanism, the two ends of the barrier are arranged in the through holes on the two sides respectively.
[0011] Preferably, the removing structure further comprises a bracket fixedly installed above the conveying mechanism, and the bracket is fixedly installed on both sides of the conveying mechanism through a slide rod.
[0012] Preferably, a slide rod is fixedly installed on the bracket, the cover taking plate is slidably installed on the slide rod, an oil cylinder is fixedly installed on the support plate, and an output end of the oil cylinder penetrates through the support plate and is fixedly installed on the cover taking plate.
[0013] Preferably, a plurality of grooves matched with the suction cups are arranged in the interior of the cover taking plate, the diameter of the grooves is greater than the diameter of the suction cups, and the diameter of the suction cups is less than the diameter of the bottle cap.
[0014] Preferably, an air duct is arranged in the interior of the cover taking plate, the air duct is in communication with the plurality of suction cups, and the air duct is further in communication with an air extractor outside the cover taking plate.
[0015] Preferably, a position giving groove matched with the bottle is arranged on the clamping plate and the blocking strip.
[0016] Preferably, a plurality of conveying lines are formed on the conveying belt through the installation groove.
[0017] The beneficial effects of the present application are as follows:
[0018] The design of the plurality of conveying lines on the conveying belt and the automatic decapping process greatly improve the work efficiency, can process more bottles in unit time, meet the large-scale production demand, and greatly improve the production capacity compared with manual decapping.
[0019] The design of the installation groove facilitates the placement and preliminary positioning of the bottle, the cooperation of the blocking strip and the clamping plate and the guiding and supporting of the through hole to the blocking strip ensure the stable position of the bottle during decapping, improve the decapping success rate and safety, and reduce the decapping failure and bottle damage caused by the shaking of the bottle.
[0020] The groove design in the cover taking plate is beneficial to the installation and maintenance of the suction cup, ensures the suction effect of the suction cup, the air duct realizes the centralized air supply of the air extractor to the plurality of suction cups, ensures the stable and consistent suction force of the suction cup, and further improves the decapping success rate and efficiency.
[0021] The bracket is fixedly installed on both sides of the conveying mechanism through the slide rod, provides a stable structural basis for the entire decapping device, and the cooperation of the slide rod and the oil cylinder makes the cover taking plate move stably and controllably, and guarantees the smooth decapping work. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The figure is a structural schematic view of the present application.
[0023] Figure 2 The figure is a sectional view of the removing structure.
[0024] Figure 3is a top view of the structure.
[0025] Figure 4 is Figure 2 is an enlarged view of A in
[0026] Figure 5 is a schematic view of the clamping plate.
[0027] Figure 6 is a schematic view of the blocking strip.
[0028] In the figure: 1, conveying mechanism, 101, conveying belt, 1011, mounting groove, 2, support, 3, cover taking plate, 4, clamping plate, 5, blocking strip, 6, side frame, 7, support plate, 8, air duct, 9, suction cup. DETAILED DESCRIPTION
[0029] The utility model will be explained below with specific embodiments, but is not limited to the utility model.
[0030] Example one
[0031] As Figures 1-6 shown, in this embodiment, a kind of edible mushroom bottle cap removal structure is provided, including conveying mechanism 1 and cover taking plate 3.
[0032] Conveying mechanism 1 is equipped with conveying belt 101, and bottle is placed on conveying belt 101, and conveying belt 101 surface is equipped with installation groove 1011 for placing bottle, and the diameter of installation groove 1011 is greater than the diameter of bottle, and bottle is placed in installation groove 1011 on conveying belt 101, and conveying mechanism 1 drives bottle to move to the below of cover taking plate 3.The side of conveying mechanism 1 is fixed with side frame 6, and linear push rod is installed in the inside of side frame 6, and the output end of linear push rod is connected with blocking strip 5, and by the extension of linear push rod, blocking strip 5 connected with the output end is moved, so as to realize the blocking fixed or loosening of blocking strip 5 to bottle, and linear push rod controls the movement of blocking strip 5, and action is accurate, and response speed is fast, and it is convenient to realize automatic control, and bottle can be accurately fixed and released according to the conveying rhythm of bottle.
[0033] Mounting groove 1011 on conveying belt 101 forms multiple conveying lines, improves the working efficiency of decap device, and more bottles can be handled in unit time, to meet the demand of large-scale production.
[0034] A cover plate 3 is arranged above the conveying mechanism 1, and a suction cup 9 is fixed on the cover plate 3. The suction cup 9 can generate suction force on the bottle cap, and then the cover plate 3 drives the bottle cap to separate from the bottle. The cover plate 3 is internally provided with a plurality of grooves matched with the suction cup 9. The diameter of the groove is larger than that of the suction cup 9, and the diameter of the suction cup 9 is smaller than that of the bottle cap. The diameter of the groove is larger than that of the suction cup 9, which is convenient for installing and fixing the suction cup 9, and ensures that the suction cup 9 can stably adsorb the bottle cap during work. The reasonable groove design is conducive to the installation and maintenance of the suction cup 9, ensures the adsorption effect of the suction cup 9, ensures that the suction cup 9 can firmly adsorb the bottle cap, and improves the success rate of cap removal.
[0035] When the cover plate 3 generates suction force on the bottle cap, the cover plate 3 can drive the bottle cap to separate from the bottle, which improves the work efficiency and reduces the labor cost. The installation groove 1011 is larger in diameter than the bottle, which is convenient for placing the bottle and can adapt to the preliminary positioning of bottles of different specifications. The cover plate 3 is internally provided with an air duct 8, which is in communication with a plurality of suction cups 9. The air duct 8 is also in communication with an external air extraction device through the cover plate 3. The design of the air duct 8 realizes the centralized air supply of the air extraction device to the plurality of suction cups 9, ensures the stability and consistency of the suction force of the suction cup 9, and improves the cap removal efficiency.
[0036] Embodiment two
[0037] As shown in Figures 1-6 On the basis of embodiment one, the embodiment provides a clamping mechanism for the bottle, which is specifically as follows:
[0038] One side of each cover plate is fixed with a clamping plate 4. The conveying mechanism 1 is provided with a fixed position. The conveying mechanism 1 is provided with a movable blocking strip 5 at the fixed position. The blocking strip 5 and the clamping plate 4 can fix the bottle. When the bottle is conveyed to the fixed position, the movable blocking strip 5 cooperates with the clamping plate 4 fixed on one side of the cover plate 3 to clamp and fix the bottle from both sides, preventing the bottle from shaking during the cap removal process, ensuring the stability of the bottle during cap removal, improving the success rate and safety of cap removal, and avoiding cap removal failure or damage to the bottle due to bottle shaking. The clamping plate 4 and the blocking strip 5 are both provided with a position giving slot matched with the bottle. The position giving slot protects the bottle, prevents the bottle from being damaged due to excessive clamping force or improper contact during the fixing process, and ensures the integrity of the bottle.
[0039] The two side walls of the conveying mechanism 1 are both provided with a through hole matched with the blocking strip 5. When the blocking strip 5 passes through the conveying mechanism 1, the two ends of the blocking strip 5 are arranged in the through holes on both sides. When the blocking strip 5 moves, the two ends slide in the through holes, ensuring the stability and linearity of the movement of the blocking strip 5. The through hole plays a guiding and supporting role for the blocking strip 5, so that the blocking strip 5 is not easy to deviate or shake during movement, improving the accuracy of the blocking strip 5 and the clamping plate 4 in cooperation with the bottle.
[0040] Embodiment three
[0041] As Figures 1-6 shown, on the basis of example one and example two, the present embodiment provides the upper and lower moving mode of the cover plate 3, as follows:
[0042] The removal structure further comprises a bracket 2 fixedly installed above the conveying mechanism 1, the bracket 2 is fixedly installed on both sides of the conveying mechanism 1 through a slide rod, the bracket 2 provides support for the cover plate 3 and other components, and ensures that the cover plate 3 stably works above the conveying mechanism 1. The installation of the bracket 2 provides a stable structural basis for the whole cover removal device, so that the cover plate 3, the suction cup 9 and other components can accurately operate the flask, and the cover removal work is ensured to be smoothly performed.
[0043] The bracket 2 is fixedly provided with a slide rod, the cover plate 3 is slidably installed on the slide rod, an oil cylinder is fixedly provided on the support plate 7, an output end of the oil cylinder penetrates through the support plate 7 and is fixedly provided on the cover plate 3, the slide rod on the bracket 2 provides a track for the cover plate 3 to slide up and down, the oil cylinder is fixedly provided on the support plate 7, and the output end of the oil cylinder pushes the cover plate 3 to move up and down along the slide rod, so that the suction cup 9 approaches and moves away from the flask cover to perform the cover suction and removal operation, and the cooperation of the slide rod and the oil cylinder makes the movement of the cover plate 3 stable and controllable.
[0044] Working principle:
[0045] The flask is placed in the installation groove 1011 on the conveying belt 101, the installation groove 1011 has a diameter larger than that of the flask, so that the flask can be conveniently placed and preliminarily positioned for different specifications. The installation grooves 1011 on the surface of the conveying belt 101 form a plurality of conveying lines, and a plurality of flasks can be simultaneously conveyed. The conveying mechanism 1 drives the flask to move to a fixed position, at this time, the linear push rod pushes the blocking strip 5 to move, and cooperates with the clamping plate 4 fixed to one side of the cover plate 3 to clamp and fix the flask. The two ends of the blocking strip 5 slide in the through holes in the side walls of the conveying mechanism 1, so as to ensure the stability and linearity of the movement and improve the fixing accuracy.
[0046] The cover plate 3 is installed on the bracket 2 through a slide rod, and the bracket 2 is fixed above the conveying mechanism 1. The output end of the oil cylinder on the support plate 7 pushes the cover plate 3 to move up and down along the slide rod. When the cover plate 3 moves downward, the suction cup 9 thereon approaches the flask cover, the suction cup 9 is communicated with the external air extraction device through the internal air duct 8, air extraction generates suction force to adsorb the flask cover. The cover plate 3 moves upward again, drives the flask cover to separate from the flask, and the cover removal operation is completed.
[0047] Finally, it should be noted that the above examples are only used to illustrate but not to limit the technical solutions of the present application. Although the present application has been described in detail with reference to the above examples, those skilled in the art should understand that the present application can still be modified or equivalently replaced without departing from the spirit and scope of the present application. Any modification or partial replacement should be covered in the scope of the claims of the present application.
Claims
1. A cap removal structure for edible fungi jars, characterized in that, The utility model relates to a bottle cap removing device for removing the bottle cap of a culture bottle, which comprises: a conveying mechanism, a conveying belt is installed on the conveying mechanism, the culture bottle is placed on the conveying belt, the conveying belt surface is provided with an installation groove for placing the culture bottle, and the diameter of the installation groove is larger than the diameter of the culture bottle; a cap taking plate is assembled above the conveying mechanism, a suction cup is fixed on the cap taking plate, and the suction cup can generate suction force on the culture bottle cap; wherein, when the cap taking plate generates suction force on the culture bottle cap, the cap taking plate can drive the culture bottle cap to separate from the culture bottle.
2. The mushroom bottle cap removing structure according to claim 1, wherein One side of each of the cap taking plates is fixed with a clamping plate, the conveying mechanism is provided with a fixed position, the conveying mechanism is provided with a movable blocking strip at the fixed position, and the blocking strip and the clamping plate can fix the culture bottle.
3. The mushroom bottle cap removing structure according to claim 1, wherein One side of each of the cap taking plates is fixed with a clamping plate, the conveying mechanism is provided with a fixed position, the conveying mechanism is provided with a movable blocking strip at the fixed position, and the blocking strip and the clamping plate can fix the culture bottle.
4. The mushroom bottle cap removing structure according to claim 3, wherein One side of each of the cap taking plates is fixed with a clamping plate, the conveying mechanism is provided with a fixed position, the conveying mechanism is provided with a movable blocking strip at the fixed position, and the blocking strip and the clamping plate can fix the culture bottle.
5. The mushroom bottle cap removing structure according to claim 1, wherein The conveying mechanism is fixed with a side frame, a linear push rod is installed in the side frame, and the output end of the linear push rod is connected with the blocking strip.
6. The mushroom bottle cap removing structure according to claim 5, wherein Through holes matched with the blocking strip are arranged in the side walls of the conveying mechanism, and when the blocking strip passes through the conveying mechanism, the two ends of the blocking strip are arranged in the through holes on the two sides respectively.
7. The mushroom bottle cap removing structure according to claim 1, wherein The removing structure further comprises a support, the support is fixedly installed above the conveying mechanism, and the support is fixed on the two sides of the conveying mechanism through a sliding rod.
8. The mushroom bottle cap removing structure according to claim 1, wherein The support is fixed with a sliding rod, the cap taking plate is slidably installed on the sliding rod, an oil cylinder is fixed on the supporting plate, and the output end of the oil cylinder penetrates through the supporting plate and is fixed on the cap taking plate.
9. The mushroom bottle cap removing structure according to claim 2, wherein The interior of the cap taking plate is provided with a plurality of grooves matched with the suction cups, the diameter of the grooves is larger than the diameter of the suction cups, and the diameter of the suction cups is smaller than the diameter of the culture bottle cap.
10. The mushroom bottle cap removing structure according to claim 1, wherein The interior of the cap taking plate is provided with an air duct, the air duct is communicated with the plurality of suction cups, and the air duct further penetrates through the cap taking plate and is communicated with an external air extraction device. The clamping plate and the blocking strip are provided with a clearance groove matched with the culture bottle. The installation grooves on the conveying belt form a plurality of conveying lines.