Efficient carding device for polyester knitted fabric production

By introducing drying and cleaning components into the polyester knitted fabric production equipment, the problems of fabric dampness and mold, as well as foreign matter adhesion, have been solved, achieving efficient combing and cleaning and improving fabric quality.

CN223738320UActive Publication Date: 2025-12-30DONGTAI JIRUI TEXTILE CO LTD
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Patent Information

Application Number
CN202423236035.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing polyester knitted fabric production equipment cannot dry the fabric after it has been steam-wetted, resulting in the fabric being damp and prone to mold, and it is also unable to effectively remove foreign matter from the fabric surface.

Method used

The design includes a drying component and a cleaning component. The drying component dries the fabric using a heating nozzle and a heating chamber, while the cleaning component removes foreign objects from the fabric surface using a vacuum cleaner head and a cleaning brush.

Benefits of technology

It enables rapid drying of fabrics, prevents dampness and mold, effectively removes foreign matter from the fabric surface, and improves combing effect and fabric quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient carding device for polyester knitted fabric production, which belongs to the technical field of textile fabrics and comprises a carding box, one side of the carding box is provided with a discharge port, one side of the discharge port is provided with a winding component, the other side of the carding box is provided with a feed port, a humidifying mechanism is arranged below the feed port, and the winding component is arranged below the feed port. Conveying assemblies are arranged in the carding box, a carding assembly is arranged between the conveying assemblies, a drying assembly is arranged on one side of each conveying assembly, and a cleaning assembly is arranged on one side of the feeding opening; the drying assembly is arranged, the drying nozzle is arranged in the carding box, so that carded fabric can be dried, the situation that the fabric is in a humid state and mildews during rolling is prevented, and due to the fact that one end of the drying nozzle is connected with the heating box, air for drying can be heated, and the drying effect is improved. And the fabric can be quickly dried.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to technical field, concretely relates to a high -efficient carding device for polyester knitted fabric production. BACKGROUND

[0002] Carding is in very important position in textile technology. The carding of textile fabric is two kinds of relative motion between comb and fiber, namely around needle movement and along needle movement. Through the movement mode, the fabric reaches fiber straight, and completes the separation and orientation task.

[0003] The utility model discloses a kind of high -efficient carding device for polyester knitted fabric production, including bottom plate, the upper end of the bottom plate is provided with fabric winding part, fixed plate and humidification mechanism, the fixed plate is provided with four groups of fabric conveying roller and carding component, the humidification mechanism includes water tank and steam jet head installed on bottom plate, the steam jet head is set to the right side of water tank, suction pump is set to the side of water tank, the two ends of the suction pump are provided with steam pipe connected with water tank and steam jet head respectively. The high -efficient carding device for polyester knitted fabric production, through winding part, fabric is wound and handled, the setting of conveying roller makes the winding of fabric more stable, when carding, water in water tank can be heated and evaporated by heater first, and it is extracted by suction pump, steam is sprayed on fabric by steam jet head, so that fabric is softened, and its straightness is better when subsequent carding, and the effect is better.

[0004] The above disclosed patent has the following problems: fabric cannot be dried after being wetted by steam, which is prone to mildew; the device cannot clean the carded fabric, and foreign matter can stick to the surface of the fabric after wetting and drying, which is difficult to clean. UTILITY MODEL CONTENTS

[0005] To solve the problems in the above background art, the utility model provides a high -efficient carding device for polyester knitted fabric production, which can dry and clean the fabric.

[0006] To achieve the above object, the utility model provides the following technical scheme: a high -efficient carding device for polyester knitted fabric production, including carding box, the side of the carding box is provided with discharge port, the side of discharge port is provided with winding assembly, the other side of carding box is provided with inlet, the humidification mechanism is provided below inlet, the inside of carding box is provided with conveying assembly, conveying assembly is provided with carding assembly, the side of conveying assembly is provided with drying assembly, the side of inlet is provided with cleaning assembly.

[0007] Preferably, the drying assembly comprises a drying nozzle, a conveying pipe, a suction pump I, a fixed plate, a heating wire, a heating box and an air inlet, wherein the inside of the carding box is provided with the drying nozzle, one end of the drying nozzle is provided with the conveying pipe, one end of the conveying pipe is provided with the suction pump I, the lower side of the suction pump I is provided with the heating box, the lower side of the heating box is provided with the air inlet, the inside of the heating box is provided with the fixed plate, and the fixed plate is provided with the heating wire.

[0008] Preferably, the drying nozzle is arranged in the inside of the carding box through the fixing block, and one end of the conveying pipe penetrates the carding box and is connected with the drying nozzle.

[0009] Preferably, the surface of the air inlet is provided with a dustproof plate, and the dustproof plate is fixed on the surface of the air inlet through bolts.

[0010] Preferably, the cleaning assembly comprises a dust suction head, a mounting plate, a cleaning brush, a dust suction pipe, a filter plate, a suction pump II, a collection box, a hopper and a collection drawer, one side of the feeding port is provided with the mounting plate, the surface of the mounting plate is provided with the cleaning brush, one side of the mounting plate is provided with the dust suction head, one end of the dust suction head is provided with the dust suction pipe, the lower side of the dust suction pipe is provided with the collection box, one side of the collection box is provided with the suction pump II, the inside of the collection box is provided with the hopper, the upper side of the hopper is provided with the filter plate, and the lower side of the hopper is provided with the collection drawer.

[0011] Preferably, the cleaning brush has two groups arranged above and below the feeding port respectively, and the dust suction pipe is bifurcated and connected with the dust suction head.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1、The utility model discloses a drying assembly is arranged, the inside of carding box is provided with drying nozzle, can dry the fabric after carding to prevent the fabric from being in the state of damp when winding and mildewing, one end of drying nozzle is connected with heating box, can heat the air for drying, and the fabric can be dried quickly.

[0014] 2、The utility model discloses a cleaning assembly is arranged, and the surface of fabric can be cleaned on one side of feeding port through the cleaning brush, prevents the foreign matter from adhering to the surface of fabric after fabric is wet and dried, and the dust suction head is arranged on one side of mounting plate, and the foreign matter that can be cleaned out is sucked and collected. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure schematic view of the utility model;

[0016] Figure 2 It is the structure sectional view of the utility model;

[0017] Figure 3The heating box sectional view of the utility model;

[0018] Figure 4 The cleaning assembly schematic view of the utility model;

[0019] Figure 5 The collection box sectional view of the utility model.

[0020] In the figure: 1, carding box;2, winding assembly;3, drying assembly;31, drying nozzle;32, conveying pipe;33, air pump one;34, fixed plate;35, heating wire;36, heating box;37, air inlet;4, cleaning assembly;41, dust collection head;42, mounting plate;43, cleaning brush;44, dust collection pipe;45, filter plate;46, air pump two;47, collection box;48, hopper;49, collection drawer;5, feeding port;6, discharge port;7, conveying assembly;8, carding assembly;9, humidification mechanism. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Embodiment 1

[0023] Please refer to Figures 1-5 The utility model provides the following technical scheme: a high -efficient carding device for terylene knitted fabric production, including carding box 1, carding box 1 one side is provided with discharge port 6, and discharge port 6 one side is provided with winding assembly 2, and carding box 1 other side is provided with feeding port 5, and the lower of feeding port 5 is provided with humidification mechanism 9, and the inside of carding box 1 is provided with conveying assembly 7, and is provided with carding assembly 8 between conveying assembly 7, and one side of conveying assembly 7 is provided with drying assembly 3, and one side of feeding port 5 is provided with cleaning assembly 4.

[0024] Specifically, the drying assembly 3 includes a drying nozzle 31, a conveying pipe 32, an air pump one 33, a fixed plate 34, a heating wire 35, a heating box 36 and an air inlet 37, wherein the inside of the carding box 1 is provided with the drying nozzle 31, one end of the drying nozzle 31 is provided with the conveying pipe 32, one end of the conveying pipe 32 is provided with the air pump one 33, the lower of the air pump one 33 is provided with the heating box 36, the lower of the heating box 36 is provided with the air inlet 37, the inside of the heating box 36 is provided with the fixed plate 34, and the fixed plate 34 is provided with the heating wire 35.

[0025] By adopting the above technical scheme, when the fabric is combed, the air suction pump one 33 is opened to suck air into the heating box 36. Since the heating wire 35 is installed in the interior of the heating box 36 through the fixing plate 34, the heating wire 35 in the interior of the heating box 36 will heat the air entering the heating box 36. The conveying pipe 32 will convey the heated air into the drying nozzle 31, and then the heated air is sprayed from the drying nozzle 31, so as to dry the combed fabric.

[0026] Specifically, the drying nozzle 31 is arranged in the interior of the carding box 1 through the fixing block, and one end of the conveying pipe 32 penetrates the carding box 1 and is connected with the drying nozzle 31.

[0027] By adopting the above technical scheme, the drying nozzle 31 is arranged in the interior of the carding box 1 through the fixing block, so that the drying nozzle 31 can be prevented from falling off. One end of the conveying pipe 32 penetrates the carding box 1 and is connected with the drying nozzle 31, so that the conveying pipe 32 can convey hot air into the drying nozzle 31.

[0028] Specifically, the surface of the air inlet 37 is provided with a dustproof plate, and the dustproof plate is fixed on the surface of the air inlet 37 through bolts.

[0029] By adopting the above technical scheme, the dustproof plate is fixed on the surface of the air inlet 37 through bolts, so that the air to be heated can be filtered.

[0030] When the embodiment is used, the drying nozzle 31 is arranged in the interior of the carding box 1 through the fixing block, so that the drying nozzle 31 can be prevented from falling off. One end of the conveying pipe 32 penetrates the carding box 1 and is connected with the drying nozzle 31, so that the conveying pipe 32 can convey hot air into the drying nozzle 31. When the fabric is combed, the air suction pump one 33 is opened to suck air into the heating box 36. Since the heating wire 35 is installed in the interior of the heating box 36 through the fixing plate 34, the heating wire 35 in the interior of the heating box 36 will heat the air entering the heating box 36. The conveying pipe 32 will convey the heated air into the drying nozzle 31, and then the heated air is sprayed from the drying nozzle 31, so as to dry the combed fabric.

[0031] Embodiment 2

[0032] The difference between the embodiment and embodiment 1 is that specifically, the cleaning assembly 4 comprises a dust collection head 41, a mounting plate 42, a cleaning brush 43, a dust collection pipe 44, a filter plate 45, a second air suction pump 46, a collection box 47, a funnel 48 and a collection drawer 49, one side of the feeding port 5 is provided with the mounting plate 42, the surface of the mounting plate 42 is provided with the cleaning brush 43, one side of the mounting plate 42 is provided with the dust collection head 41, one end of the dust collection head 41 is provided with the dust collection pipe 44, the lower portion of the dust collection pipe 44 is provided with the collection box 47, one side of the collection box 47 is provided with the second air suction pump 46, the inside of the collection box 47 is provided with the funnel 48, the upper portion of the funnel 48 is provided with the filter plate 45, and the lower portion of the funnel 48 is provided with the collection drawer 49.

[0033] By adopting the above technical scheme, the cleaning brush 43 is installed on one side of the feeding port 5 through the mounting plate 42, so that the fabric that needs to be combed can be cleaned, and the second air suction pump 46 is started to suck the foreign matters cleaned out through the dust collection head 41, the foreign matters are transported into the collection box 47 through the dust collection pipe 44 after being sucked, then the foreign matters are filtered out from the air by the filter plate 45 inside, and the foreign matters are guided to fall into the collection drawer 49 through the funnel 48 after being filtered out.

[0034] Specifically, the cleaning brush 43 has two groups and is arranged above and below the feeding port 5 respectively, and the dust collection pipe 44 is bifurcated and connected with the dust collection head 41.

[0035] By adopting the above technical scheme, the cleaning brush 43 has two groups and is arranged above and below the feeding port 5 respectively, so that the fabric can be cleaned comprehensively, and the dust collection pipe 44 is bifurcated and connected with the dust collection head 41, so that the second air suction pump 46 can control two groups of dust collection heads 41 to work simultaneously.

[0036] When the embodiment is used, the cleaning brush 43 has two groups and is arranged above and below the feeding port 5 respectively, so that the fabric can be cleaned comprehensively, and the dust collection pipe 44 is bifurcated and connected with the dust collection head 41, so that the second air suction pump 46 can control two groups of dust collection heads 41 to work simultaneously, the second air suction pump 46 is started to suck the foreign matters cleaned out through the dust collection head 41 while the fabric is cleaned, the foreign matters are transported into the collection box 47 through the dust collection pipe 44 after being sucked, then the foreign matters are filtered out from the air by the filter plate 45 inside, and the foreign matters are guided to fall into the collection drawer 49 through the funnel 48 after being filtered out.

[0037] The heating wire 35 in the utility model is an existing disclosed technology, and the selected model is XT8685.

[0038] The structure and use principle of the winding assembly 2, the conveying assembly 7, the carding assembly 8 and the humidifying mechanism 9 are disclosed in the high-efficiency carding device for polyester knitted fabric production disclosed in Chinese Patent Publication No. CN220724520U.

[0039] The working principle and use process of the utility model: the utility model is used for drying the fabric of the high-efficiency carding device for polyester knitted fabric production, when the fabric is wound, it needs to be dried, the drying nozzle 31 is arranged in the inside of the carding box 1 through the fixing block, so that the drying nozzle 31 can be prevented from falling off, one end of the conveying pipe 32 penetrates the carding box 1 and is connected with the drying nozzle 31, so that the conveying pipe 32 can convey hot air into the drying nozzle 31, when the fabric is carded, the air suction pump one 33 is opened to suck air into the heating box 36, because the heating wire 35 is installed in the inside of the heating box 36 through the fixing plate 34, so that when the air enters the heating wire 35 in the inside of the heating box 36, the heating wire 35 can heat the air, after the air is heated, the conveying pipe 32 can convey the air into the drying nozzle 31, and then the air is sprayed from the drying nozzle 31, so that the carded fabric is dried.

[0040] When used, the fabric of the high-efficiency carding device for polyester knitted fabric production is cleaned, when the fabric is carded, it needs to be cleaned, the cleaning brush 43 has two groups arranged above and below the feeding port 5, so that the fabric can be cleaned comprehensively, and the dust suction pipe 44 is connected with the dust suction head 41 in a bifurcated manner, so that the air suction pump two 46 can control two groups of dust suction heads 41 to work together, when the fabric is cleaned, the air suction pump two 46 is opened to suck the foreign matters cleaned out through the dust suction head 41, after the foreign matters are sucked, the dust suction pipe 44 can convey them into the collection box 47, and then the filter plate 45 in the inside can filter them out from the air, after the foreign matters are filtered out, they can fall into the collection drawer 49 through the guide of the hopper 48.

[0041] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency carding device for producing polyester knitted fabrics, comprising a carding box (1), wherein a discharge port (6) is provided on one side of the carding box (1), a winding assembly (2) is provided on one side of the discharge port (6), a feed port (5) is provided on the other side of the carding box (1), a humidification mechanism (9) is provided below the feed port (5), a conveying assembly (7) is provided inside the carding box (1), and carding assemblies (8) are arranged between the conveying assemblies (7), characterized in that: One side of the conveying assembly (7) is provided with the drying assembly (3), and one side of the feeding port (5) is provided with the cleaning assembly (4).

2. The high-efficiency carding device for producing polyester knitted fabric according to claim 1, characterized in that: The drying assembly (3) comprises a drying nozzle (31), a conveying pipe (32), a suction pump I (33), a fixed plate (34), a heating wire (35), a heating box (36) and an air inlet (37), wherein the inside of the carding box (1) is provided with the drying nozzle (31), one end of the drying nozzle (31) is provided with the conveying pipe (32), one end of the conveying pipe (32) is provided with the suction pump I (33), the lower side of the suction pump I (33) is provided with the heating box (36), the lower side of the heating box (36) is provided with the air inlet (37), the inside of the heating box (36) is provided with the fixed plate (34), and the fixed plate (34) is provided with the heating wire (35).

3. The high-efficiency carding device for producing polyester knitted fabric according to claim 2, characterized in that: The drying nozzle (31) is arranged in the inside of the carding box (1) through the fixing block, and one end of the conveying pipe (32) penetrates the carding box (1) and is connected with the drying nozzle (31).

4. The high-efficiency carding device for polyester knitted fabric production according to claim 2, characterized in that: The surface of the air inlet (37) is provided with a dustproof plate, and the dustproof plate is fixed on the surface of the air inlet (37) through bolts.

5. The high-efficiency carding device for producing polyester knitted fabric according to claim 1, characterized in that: The cleaning assembly (4) comprises a dust suction head (41), a mounting plate (42), a cleaning brush (43), a dust suction pipe (44), a filter plate (45), a suction pump II (46), a collection box (47), a funnel (48) and a collection drawer (49), wherein one side of the feeding port (5) is provided with the mounting plate (42), the surface of the mounting plate (42) is provided with the cleaning brush (43), one side of the mounting plate (42) is provided with the dust suction head (41), one end of the dust suction head (41) is provided with the dust suction pipe (44), the lower side of the dust suction pipe (44) is provided with the collection box (47), one side of the collection box (47) is provided with the suction pump II (46), the inside of the collection box (47) is provided with the funnel (48), the upper side of the funnel (48) is provided with the filter plate (45), and the lower side of the funnel (48) is provided with the collection drawer (49).

6. The high-efficiency carding device for producing polyester knitted fabric according to claim 5, characterized in that: The cleaning brush (43) has two groups arranged above and below the feeding port (5) respectively, and the dust suction pipe (44) is connected with the dust suction head (41) in a bifurcated manner.

Citation Information

Patent Citations

  • Efficient carding device for polyester knitted fabric production

    CN220724520U