Polyester knitted fabric flattening device

By introducing a surface dust removal component and a synchronous lifting component into the polyester knitted fabric leveling device, the problems of dust damage and ironing roller tilting are solved, achieving efficient dust removal of the fabric and stable lifting of the ironing roller, thereby improving product quality and processing stability.

CN223738322UActive Publication Date: 2025-12-30DONGTAI JIRUI TEXTILE CO LTD
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Patent Information

Application Number
CN202423242240.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing polyester knitted fabric smoothing device lacks a surface dust removal device, which causes dust to damage the fabric during ironing, and the lack of a synchronous lifting component causes the ironing roller to tilt and produce wrinkles.

Method used

A surface dust removal component and a synchronous lifting component were designed, which respectively achieve the synchronous lifting of the fabric dust removal and the ironing roller through a fan and a bidirectional lead screw.

Benefits of technology

It effectively prevents dust from damaging the fabric during ironing, ensuring the stability and quality of the fabric's flatness, and improving the reliability and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester knitted fabric flattening device, which belongs to the technical field of textile fabric flattening and comprises a bottom plate, mounting plates are symmetrically arranged at the upper end of the bottom plate, a winding roller is arranged on one side of each mounting plate, vertical plates are symmetrically arranged on one side of the upper end of the bottom plate, and an ironing roller is arranged on one side of each vertical plate. The surface dust removal assembly is arranged on the other side of the upper end of the bottom plate, and the synchronous lifting assembly is arranged at the lower end of the vertical plate, so that dust removal of fabric before ironing is achieved, damage to the fabric caused by impurities such as dust during ironing is prevented, the reliability of the flattening device is improved, and the flattening device is convenient to use. According to the fabric flattening device, the collecting box is arranged so that dust can be conveniently treated by workers, the synchronous lifting assembly is arranged, synchronous lifting of the ironing roller is achieved, the situation that the ironing roller inclines due to the fact that the lifting height of an air cylinder is uneven, and wrinkles are generated on the surface of fabric is avoided, and the practicability of the flattening device is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of textile fabric smoothing technology, specifically relating to a polyester knitted fabric smoothing device. Background Technology

[0002] Polyester fabric is a very common synthetic fiber clothing fabric used in daily life. Its biggest advantages are its excellent wrinkle resistance and shape retention. Therefore, it is suitable for making outerwear, various bags and tents and other outdoor products. Polyester fabric has high strength and elastic recovery ability, so it is strong, durable, wrinkle-resistant and requires no ironing.

[0003] Chinese Patent Application No. 202322225462.0 discloses a polyester knitted fabric smoothing device, comprising: a base plate, on which a smoothing mechanism is provided, the smoothing mechanism consisting of two placement components, a servo motor, and an exhaust component; the two placement components are both disposed on the top of the base plate, and are symmetrically distributed from left to right; each placement component includes two mounting blocks, two rotating rods, two connecting blocks, a round rod, a material roller, and two bolts. The antibacterial recycled polyester knitted fabric smoothing device provided by this utility model has deodorizing properties, can enhance the antibacterial properties of the antibacterial recycled polyester knitted fabric, can also shape and smooth the antibacterial recycled polyester knitted fabric, and provides convenience for material handling and feeding.

[0004] The aforementioned patent has the following drawbacks: the flattening device lacks a surface dust removal device. When flattening and ironing the fabric, the surface of the fabric is not dusted first. Dust and other impurities will damage the fabric during ironing, which is not conducive to ensuring product quality. The flattening device lacks a synchronous lifting component. The cylinder pushing the ironing roller to lift and lower cannot ensure the parallelism of the ironing roller, which can easily cause the fabric to tilt and wrinkle on the surface of the ironing roller. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a polyester knitted fabric smoothing device, which features dust removal from the fabric surface and synchronous lifting and lowering of the ironing rollers.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a polyester knitted fabric flattening device, comprising a base plate, an mounting plate symmetrically arranged on the upper end of the base plate, a take-up roller arranged on one side of the mounting plate, a vertical plate symmetrically arranged on one side of the upper end of the base plate, an ironing roller arranged on one side of the vertical plate, a material roller arranged on the other side of the mounting plate, a surface dust removal component arranged on the other side of the upper end of the base plate, and a synchronous lifting component arranged at the lower end of the vertical plate.

[0007] Preferably, the surface dust removal assembly includes a collection box, a filter screen, a fan, a support pipe, a fixing frame, a conveying pipe, a suction pipe, and a collection box. The collection box is located on the other side of the upper end of the base plate. The collection box contains a filter screen, and a fan is located on one side of the filter screen. The support pipes are symmetrically arranged at the upper end of the collection box. The fixing frame is located at the upper end of the support pipe. The conveying pipe contains a conveying pipe, and a suction pipe is located on the surface of the conveying pipe. The collection box is located at the bottom of the inside of the collection box.

[0008] Preferably, the inside of the collection box is symmetrically provided with inclined plates on one side, and the inside of the collection box is provided with holes at the upper end.

[0009] Preferably, a fixing rod is provided on one side of the collection box, and a baffle is provided on the surface of the fixing rod.

[0010] Preferably, the synchronous lifting assembly includes a fixed frame, a two-way lead screw, a movable block, a rotating shaft, a support rod, and a fixed block. The lower end of the vertical plate is provided with a fixed frame, the movable blocks are symmetrically arranged inside the fixed frame, the two-way lead screw is provided inside the movable block, the rotating shaft is provided inside the movable block, a support rod is provided on one side of the rotating shaft, and a fixed block is provided at one end of the support rod.

[0011] Preferably, a turntable is provided at one end of the bidirectional lead screw, and a limit block is provided at the other end of the bidirectional lead screw.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model achieves dust removal of the fabric before ironing by setting a surface dust removal component, preventing dust and other impurities from damaging the fabric during ironing and causing a decline in product quality, improving the reliability of the flattening device, and setting a collection box to facilitate the handling of dust by staff.

[0014] 2. By setting up a synchronous lifting component, this utility model realizes the synchronous lifting of the ironing roller, avoiding uneven cylinder lifting height that causes the ironing roller to tilt, resulting in wrinkles on the fabric surface, ensuring the stability of fabric processing, and improving the practicality of the flattening device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a front sectional view of the present invention;

[0017] Figure 3 This is a cross-sectional view of the surface dust removal component of this utility model;

[0018] Figure 4 This is a schematic diagram of the synchronous lifting component of this utility model.

[0019] In the diagram: 1. Base plate; 2. Mounting plate; 3. Take-up roller; 4. Vertical plate; 5. Ironing roller; 6. Material roller; 7. Surface dust removal assembly; 71. Collection box; 72. Filter screen; 73. Fan; 74. Support pipe; 75. Fixing frame; 76. Conveying pipe; 77. Suction pipe; 78. Collection box; 8. Synchronous lifting assembly; 81. Fixing frame; 82. Two-way lead screw; 83. Movable block; 84. Rotating shaft; 85. Support rod; 86. Fixing block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please see Figure 1-4 The present invention provides the following technical solution: a polyester knitted fabric flattening device, including a base plate 1, an mounting plate 2 symmetrically arranged on the upper end of the base plate 1, a take-up roller 3 arranged on one side of the mounting plate 2, a vertical plate 4 symmetrically arranged on one side of the upper end of the base plate 1, an ironing roller 5 arranged on one side of the vertical plate 4, a material roller 6 arranged on the other side of the mounting plate 2, a surface dust removal component 7 arranged on the other side of the upper end of the base plate 1, and a synchronous lifting component 8 arranged at the lower end of the vertical plate 4.

[0023] Specifically, the surface dust removal assembly 7 includes a collection box 71, a filter screen 72, a fan 73, a support pipe 74, a fixing frame 75, a conveying pipe 76, a suction pipe 77, and a collection box 78. The collection box 71 is located on the other side of the upper end of the base plate 1. The filter screen 72 is installed inside the collection box 71. The fan 73 is installed on one side of the filter screen 72. The support pipe 74 is symmetrically arranged at the upper end of the collection box 71. The fixing frame 75 is installed at the upper end of the support pipe 74. The conveying pipe 76 is installed inside the fixing frame 75. The suction pipe 77 is installed on the surface of the conveying pipe 76. The collection box 78 is installed at the bottom of the inside of the collection box 71.

[0024] By adopting the above technical solution, when removing dust from the fabric, the fan 73 is started to blow airflow from the filter screen 72 to the collection box 71. The external airflow carries the dust on the surface of the fabric through the suction pipe 77 into the conveying pipe 76. The dust enters the collection box 71 from the lower end of the support pipe 74 and falls into the collection box 78 by gravity, thus completing the dust removal of the fabric.

[0025] Specifically, the inside of the collection box 71 is symmetrically provided with inclined plates on one side, and the inside of the collection box 71 is provided with holes at the upper end.

[0026] By adopting the above technical solution, when using the surface dust removal component 7, the inclined plate can guide the dust on both sides to ensure that the dust falls into the collection box 78. The hole is aligned with the lower end of the support tube 74 to facilitate the dust entering the collection box 71.

[0027] Specifically, a fixing rod is provided on one side of the collection box 71, and a baffle is provided on the surface of the fixing rod.

[0028] By adopting the above technical solution, when dealing with dust, the baffle is rotated upward around the fixed rod, and then the collection box 78 is pulled outward to handle the dust.

[0029] In this embodiment, when in use: the fan 73 is started to blow airflow from the filter screen 72 to the collection box 71. The external airflow carries dust from the fabric surface through the suction pipe 77 into the conveying pipe 76. The dust enters the collection box 71 from the lower end of the support pipe 74 and falls into the collection box 78 by gravity, thus completing the dust removal of the fabric. When using the surface dust removal component 7, the inclined plate can guide the dust on both sides to ensure that the dust falls into the collection box 78. The hole is aligned with the lower end of the support pipe 74 to facilitate the dust entering the collection box 71. When dealing with dust, rotate the baffle upward around the fixed rod, and then pull the collection box 78 outward to deal with the dust.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that, specifically, the synchronous lifting assembly 8 includes a fixed frame 81, a bidirectional lead screw 82, a movable block 83, a rotating shaft 84, a support rod 85, and a fixed block 86. The lower end of the vertical plate 4 is provided with a fixed frame 81, the movable block 83 is symmetrically arranged inside the fixed frame 81, the bidirectional lead screw 82 is arranged inside the movable block 83, the rotating shaft 84 is arranged inside the movable block 83, the support rod 85 is arranged on one side of the rotating shaft 84, and the fixed block 86 is arranged at one end of the support rod 85.

[0032] By adopting the above technical solution, when it is necessary to raise the ironing roller 5, the bidirectional lead screw 82 is rotated to cause the two movable blocks 83 to move apart. The movable blocks 83 drive the support rod 85 to rotate around the fixed block 86. The support rod 85 drives the movable block 83 and the bidirectional lead screw 82 to move upward, thereby enabling the bidirectional lead screw 82 to drive the vertical plate 4 and the ironing roller 5 to move upward.

[0033] Specifically, a turntable is provided at one end of the bidirectional lead screw 82, and a limit block is provided at the other end of the bidirectional lead screw 82.

[0034] By adopting the above technical solution, when the bidirectional lead screw 82 is rotated, the turntable can increase the contact area of ​​the bidirectional lead screw 82, making it easier for the operator to operate. The limit block can prevent the bidirectional lead screw 82 from disengaging from the interior of the vertical plate 4 when it rotates.

[0035] In this embodiment, when in use: rotating the bidirectional lead screw 82 causes the two movable blocks 83 to move apart. The movable blocks 83 drive the support rod 85 to rotate around the fixed block 86. The support rod 85 drives the movable blocks 83 and the bidirectional lead screw 82 to move upward. This allows the bidirectional lead screw 82 to drive the vertical plate 4 and the ironing roller 5 to move upward. When rotating the bidirectional lead screw 82, the turntable can increase the contact area of ​​the bidirectional lead screw 82, making it easier for the operator to operate. The limiting block can prevent the bidirectional lead screw 82 from disengaging from the interior of the vertical plate 4 when rotating.

[0036] The blower 73 in this utility model is a previously disclosed technology, and the selected model is JF12038.

[0037] The structure and operating principle of the base plate 1, mounting plate 2, winding roller 3, vertical plate 4, ironing roller 5 and material roller 6 in this utility model have been disclosed in a polyester knitted fabric smoothing device disclosed in Chinese patent application number 202322225462.0.

[0038] The working principle and usage process of this utility model: When using the polyester knitted fabric smoothing device, the fan 73 is started to blow airflow from the filter screen 72 to the collection box 71. The external airflow carries the dust on the fabric surface through the suction pipe 77 into the conveying pipe 76. The dust enters the collection box 71 from the lower end of the support pipe 74 and falls into the collection box 78 under gravity, thus completing the dust removal of the fabric. When dealing with dust, the baffle is rotated upward around the fixed rod, and then the collection box 78 is pulled outward to deal with the dust. When it is necessary to raise the ironing roller 5, the bidirectional lead screw 82 is rotated to drive the two movable blocks 83 to move apart. The movable blocks 83 drive the support rod 85 to rotate around the fixed block 86. The support rod 85 drives the movable blocks 83 and the bidirectional lead screw 82 to move upward. This allows the bidirectional lead screw 82 to drive the vertical plate 4 and the ironing roller 5 to move upward. When the bidirectional lead screw 82 is rotated, the turntable can increase the contact area of ​​the bidirectional lead screw 82, making it easier for the operator to operate. The limit block can prevent the bidirectional lead screw 82 from disengaging from the interior of the vertical plate 4 when rotating.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A polyester knitted fabric flattening device, comprising a base plate (1), the upper end of the base plate (1) is symmetrically provided with a mounting plate (2), one side of the mounting plate (2) is provided with a winding roller (3), one side of the upper end of the base plate (1) is symmetrically provided with a vertical plate (4), one side of the vertical plate (4) is provided with an ironing roller (5), the other side of the mounting plate (2) is provided with a feed roller (6), characterized in that: The upper end of the bottom plate (1) is provided with a surface dust removal assembly (7), and the lower end of the vertical plate (4) is provided with a synchronous lifting assembly (8).

2. A polyester knitted fabric flattening device as claimed in claim 1, wherein: The surface dust removal assembly (7) comprises a collecting box (71), a filter screen (72), a fan (73), a support pipe (74), a fixed frame (75), a conveying pipe (76), a dust suction pipe (77) and a collecting box (78), wherein the upper end of the bottom plate (1) is provided with the collecting box (71), the inside of the collecting box (71) is provided with the filter screen (72), one side of the filter screen (72) is provided with the fan (73), the upper end of the collecting box (71) is symmetrically provided with the support pipe (74), the upper end of the support pipe (74) is provided with the fixed frame (75), the inside of the fixed frame (75) is provided with the conveying pipe (76), the surface of the conveying pipe (76) is provided with the dust suction pipe (77), and the inside bottom end of the collecting box (71) is provided with the collecting box (78).

3. A polyester knitted fabric flattening device as claimed in claim 2, wherein: The inside of the collecting box (71) is symmetrically provided with an inclined plate, and the inside upper end of the collecting box (71) is provided with a hole.

4. The polyester knitted fabric flattening device according to claim 2, wherein: One side of the collecting box (71) is provided with a fixed rod, and the surface of the fixed rod is provided with a baffle.

5. A polyester knitted fabric flattening device as claimed in claim 1, wherein: The synchronous lifting assembly (8) comprises a fixed frame (81), a bidirectional screw rod (82), a movable block (83), a rotating shaft (84), a support rod (85) and a fixed block (86), wherein the lower end of the vertical plate (4) is provided with the fixed frame (81), the inside of the fixed frame (81) is symmetrically provided with the movable block (83), the inside of the movable block (83) is provided with the bidirectional screw rod (82), the inside of the movable block (83) is provided with the rotating shaft (84), one side of the rotating shaft (84) is provided with the support rod (85), and one end of the support rod (85) is provided with the fixed block (86).

6. A polyester knitted fabric flattening device as claimed in claim 5, wherein: One end of the bidirectional screw rod (82) is provided with a rotating disc, and the other end of the bidirectional screw rod (82) is provided with a limiting block.

Citation Information

Patent Citations

  • A device for smoothing antibacterial recycled polyester knitted fabric

    CN221000194U