High-efficiency opening and closing equipment for manual pipeline valve

By designing a combination of an electric wrench and a handwheel chuck, the efficient opening and closing of manual valves in the petrochemical industry has been achieved, solving the problems of low operating efficiency, poor safety, and space limitations in existing technologies, and improving operating efficiency and safety in emergency situations.

CN223740158UActive Publication Date: 2025-12-30珠海市消防救援支队特勤大队
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Patent Information

Application Number
CN202520445698.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-12-30
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

The existing manual valve operation in the petrochemical industry is inefficient, especially in emergency situations where safety is poor, and space constraints make manual operation difficult.

Method used

Design a high-efficiency opening and closing device that includes an electric wrench and a handwheel chuck. The handwheel chuck can be detachably installed on the electric wrench. The chuck adapts to handwheels of different shapes and sizes, and combined with the high torque output of the electric wrench, it enables rapid opening and closing.

Benefits of technology

It significantly improves valve operation efficiency, reduces accident losses in emergency situations, enhances the versatility and adaptability of the equipment, reduces safety risks for operators, and solves space limitation problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve opening and closing, in particular to high-efficiency opening and closing equipment for a pipeline manual valve, which comprises an electric wrench and a hand wheel claw, the hand wheel claw is detachably and fixedly mounted on an output rotating shaft of the electric wrench and comprises a claw handle, and a screw receding cage is arranged at the lower end of the claw handle. The screw receding cage is used for receding a screw on the manual valve, a fixing ring is arranged at the lower end of the screw receding cage, a rotating ring is rotatably connected to the lower portion of the fixing ring and can lock and limit rotation, strip-shaped claw seats horizontally extending outwards are arranged on the outer wall of the fixing ring and the outer wall of the rotating ring, and clamping claws are slidably installed on the claw seats. The position of the clamping jaw on the jaw base can be locked, and the clamping jaw is of an inverted-T-shaped structure and used for clamping a hand wheel rib on the manual valve. According to the utility model, the problems of low operation efficiency, poor safety, space limitation and the like in the prior art are effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve opening and closing technical field, concretely is a pipeline manual valve high efficiency opening and closing equipment. BACKGROUND

[0002] In the field of manual switch valve, especially in the petrochemical industry, there is no innovative equipment that can significantly improve the operating efficiency of the valve. Although the industry has been quite mature in the management of the material conveying pipeline, remote electric control valve operating system and emergency manual valve are widely used, but in dealing with the key operations such as quick material cutting and material transfer of manual valve, it still mainly depends on manual operation. This dependence not only has low efficiency, but also poses a great threat to the safety of the operators in the face of emergency situations such as explosion or fire.

[0003] However, due to the complex structure and narrow space of the petrochemical pipeline system, if the robot technology is tried to be introduced to replace manual operation, it will face multiple challenges such as difficulty in precise control, long operation time and space limitation. Therefore, after comprehensive evaluation, the industry generally believes that at the present stage, it is still a more feasible and practical solution to solve the problems of pipe valve material cutting and material flow transfer by optimizing the manual operation process to improve the operating efficiency. However, the research and application in this field are still in the initial stage, and there is great development space and potential.

[0004] Therefore, there is an urgent need for a new type of pipeline manual valve high efficiency opening and closing equipment to solve the defects of the prior art. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a pipeline manual valve high efficiency opening and closing equipment to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A pipeline manual valve high efficiency opening and closing equipment, comprising an electric wrench and a hand wheel clamping jaw: the hand wheel clamping jaw is detachably fixed and installed on the output rotating shaft of the electric wrench, the hand wheel clamping jaw comprises a jaw handle, a screw rod avoidance cage is arranged at the lower end of the jaw handle, the screw rod avoidance cage is used for avoiding the screw rod on the manual valve, a fixed ring is arranged at the lower end of the screw rod avoidance cage, a rotating ring is rotatably connected below the fixed ring, the rotating ring can be locked and limited to rotate, a horizontal strip-shaped jaw seat is arranged on the outer wall of the fixed ring and the rotating ring, a clamping jaw is slidably installed on the jaw seat, the position of the clamping jaw on the jaw seat can be locked, the clamping jaw is of inverted T-shaped structure, and the clamping jaw is used for clamping the hand wheel rib on the manual valve.

[0008] Further, the lower end surface of the fixed ring is provided with an upper tooth disc in annular array, the upper end surface of the rotating ring is provided with a lower tooth disc in annular array, the lower tooth disc is in clamping connection with the upper tooth disc, the outer side of the upper tooth disc is provided with an annular groove, the annular groove is in T-shaped structure in cross section, three T-shaped nuts are slidably arranged in the annular groove, the outer side of the lower tooth disc is provided with three through holes, and screws are arranged in the through holes and are in threaded connection with the T-shaped nuts.

[0009] Further, the middle part of the claw base is provided with a strip-shaped groove in inverted T-shaped structure in cross section, a T-shaped block is slidably arranged in the strip-shaped groove, and the claw is fixedly connected to the T-shaped block.

[0010] Compared with the prior art, the utility model has the advantages of:

[0011] The utility model discloses a kind of high-efficiency opening and closing equipment of pipeline manual valve, which comprises fixed ring, rotating ring, hand wheel claw, claw base, pressure block and locking screw, wherein, the fixed ring is fixedly connected to the rotating ring, the hand wheel claw is fixedly connected to the rotating ring, the claw base is fixedly connected to the rotating ring, the pressure block is arranged on the claw base, and the locking screw is arranged on the pressure block. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a kind of pipeline manual valve high-efficiency opening and closing equipment structure schematic view;

[0013] Fig. 2 It is hand wheel claw structure schematic view;

[0014] Fig. 3 It is rotating ring structure schematic view;

[0015] Fig. 4 It is fixed ring and rotating ring structure schematic view;

[0016] Fig. 5 It is fixed ring structure schematic view;

[0017] Fig. 6 It is fixed ring cut drawing.

[0018] In the figure: 1, electric wrench; 2, hand wheel jaw; 3, hand wheel; 4, jaw handle; 5, screw rod avoidance cage; 6, fixed ring; 7, rotating ring; 8, jaw seat; 9, strip-shaped groove; 10, T-shaped block; 11, jaw; 12, pressing block; 13, locking screw; 14, lower tooth disc; 15, upper tooth disc; 16, annular groove; 17, T-shaped nut; 18, screw. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] Embodiment 1: please refer to Figs. 1-6 A kind of pipeline manual valve high-efficiency opening and closing equipment, including electric wrench 1 and hand wheel jaw 2: hand wheel jaw 2 detachably fixed installation is in the output shaft of electric wrench 1, hand wheel jaw 2 includes jaw handle 4, jaw handle 4 lower end is equipped with screw rod avoidance cage 5, screw rod avoidance cage 5 is used to avoid the screw rod on manual valve, screw rod avoidance cage 5 lower end is equipped with fixed ring 6, fixed ring 6 lower rotation is connected with rotating ring 7, rotating ring 7 can be locked and limit rotation, the outer wall of fixed ring 6 and rotating ring 7 is all equipped with the horizontally outward extending strip-shaped jaw seat 8, jaw 11 is slidably installed on jaw seat 8, the position of jaw 11 on jaw seat 8 can be locked, jaw 11 is inverted T structure, jaw 11 is used to tightly grip the hand wheel 3 edge strip on manual valve.

[0021] The lower end surface of fixed ring 6 is annularly arrayed with upper tooth disc 15, the upper end surface of rotating ring 7 is annularly arrayed with lower tooth disc 14, lower tooth disc 14 is engaged with upper tooth disc 15, the outside of upper tooth disc 15 is provided with annular groove 16, the cross section of annular groove 16 is T structure, three T-shaped nuts 17 are slidably installed in annular groove 16, the outside of lower tooth disc 14 is provided with three through holes, screw 18 is threaded through the through holes, the end of screw 18 is threadedly connected with T-shaped nut 17.

[0022] The middle part of jaw seat 8 is provided with strip-shaped groove 9, the cross section of strip-shaped groove 9 is inverted T structure, T-shaped block 10 is slidably installed in strip-shaped groove 9, jaw 11 is fixedly connected with T-shaped block 10, pressing block 12 is placed above jaw seat 8, locking screw 13 is threaded through pressing block 12, the end of locking screw 13 is threadedly connected with the threaded hole on T-shaped block 10.

[0023] The working principle of the embodiment is as follows:

[0024] In operation, first install the handwheel clamp 2 on the output shaft of the electric wrench 1. The lower end of the jaw handle 4 of the handwheel clamp 2 is provided with a screw clearance cage 5 to avoid the screw on the manual valve. The fixed ring 6 and the rotating ring 7 of the handwheel clamp 2 are connected through the upper and lower toothed discs 15 and 14, realizing the rotation adjustment of the rotating ring 7. The rotation of the rotating ring 7 drives the clamp 11 on the jaw seat 8 to move, so that it can adapt to the different shapes and sizes of the handwheel 3. The clamp 11 slides in the strip-shaped groove 9 through the T-shaped block 10 and is fixed in position by the locking screw 13, ensuring that the clamp 11 can firmly clamp the handwheel 3.

[0025] When the clamp 11 clamps the handwheel 3, start the electric wrench 1, and the output shaft of the electric wrench 1 drives the handwheel clamp 2 to rotate, thereby driving the handwheel 3 to rotate, realizing the opening and closing operation of the valve. Due to the high torque output of the electric wrench 1, the opening and closing of the valve can be quickly completed, significantly improving the operation efficiency.

[0026] The device can quickly complete the opening and closing operation of the valve through the drive of the electric wrench 1, significantly improving the operation efficiency, especially in emergency situations, it can quickly cut off the material flow, reducing the loss of accidents. The design of the handwheel clamp 2 makes the clamp 11 adapt to different shapes and sizes of the handwheel 3, such as five or six prongs, enhancing the versatility and adaptability of the equipment. The device reduces the need for manual operation, reduces the safety risk of the operator in emergency situations, especially in dangerous environments such as explosions or fires, effectively protecting the safety of the operator. Due to the compact structure of the device, it can be operated in a small space, solving the problem of space limitation in petroleum and chemical pipeline systems, making it efficient in complex pipeline systems.

Claims

1. A high efficiency opening and closing apparatus for a manual valve of a pipe, characterized by, The electric wrench (1) and the hand wheel claw (2) are included. The hand wheel claw (2) is detachably fixed on the output shaft of the electric wrench (1), the hand wheel claw (2) includes a claw handle (4), the lower end of the claw handle (4) is provided with a screw avoiding cage (5) for avoiding the screw on the manual valve, the lower end of the screw avoiding cage (5) is provided with a fixing ring (6), the lower end of the fixing ring (6) is rotatably connected with a rotating ring (7), the rotating ring (7) can be locked and limited to rotate, the outer wall of the fixing ring (6) and the rotating ring (7) is provided with a horizontal outward extending strip-shaped claw base (8), the claw base (8) is slidably installed with a claw (11), the position of the claw (11) on the claw base (8) can be locked, the claw (11) is a reverse T-shaped structure, and the claw (11) is used for clamping the rib strip of the hand wheel (3) on the manual valve.

2. A high efficiency opening and closing apparatus for a manual valve of a pipeline according to claim 1, characterized in that: The lower end surface of the fixing ring (6) is annularly arranged with an upper tooth disc (15), the upper end surface of the rotating ring (7) is annularly arranged with a lower tooth disc (14), the lower tooth disc (14) is connected with the upper tooth disc (15), the outer side of the upper tooth disc (15) is provided with an annular groove (16), the cross section of the annular groove (16) is a T-shaped structure, three T-shaped nuts (17) are slidably installed in the annular groove (16), the outer side of the lower tooth disc (14) is provided with three through holes, the through holes are provided with screws (18), and the tail ends of the screws (18) are threadedly connected with the T-shaped nuts (17).

3. A high efficiency opening and closing apparatus for a manual valve of a pipeline according to claim 1, characterized in that: The middle part of the claw base (8) is provided with a strip-shaped groove (9), the cross section of the strip-shaped groove (9) is a reverse T-shaped structure, a T-shaped block (10) is slidably installed in the strip-shaped groove (9), the claw (11) is fixedly connected with the T-shaped block (10), a pressing block (12) is placed above the claw base (8), a locking screw (13) is penetrated through the pressing block (12), and the tail end of the locking screw (13) is threadedly connected with the threaded hole on the T-shaped block (10).