Pyrolysis furnace pressure control device
By installing spiral gas pipes and fans inside the pyrolysis furnace to ensure oxygen supply and using a crushing section to process slag, the problems of pressure fluctuations and incomplete combustion inside the pyrolysis furnace were solved, thus improving pyrolysis efficiency.
Patent Information
- Application Number
- CN202422942339.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-11-30
AI Technical Summary
During operation, the internal pressure of existing pyrolysis furnaces changes with the oxygen content, and when there is a large amount of material to be pyrolyzed, the burner's gas supply is insufficient, resulting in incomplete combustion, generating a large amount of flue gas, and reducing pyrolysis efficiency.
By installing a spiral gas pipe and a blower inside the pyrolysis furnace, the blower sends outside air into the spiral gas pipe through a connecting pipe, ensuring a sufficient oxygen supply inside the furnace. The slag is processed by the crushing roller and spiral blade structure of the crushing section, avoiding blockage.
This achieves effective control of the internal pressure of the pyrolysis furnace, improves pyrolysis efficiency, and makes the pyrolysis of the material more complete.
Smart Images

Figure CN223740795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pyrolysis furnace technology, specifically to a pyrolysis furnace pressure control device. Background Technology
[0002] Incineration is a major method of waste disposal. Typically, a suitable pyrolysis furnace is chosen for incineration. A pyrolysis furnace is a device that uses high temperatures to decompose waste, primarily used for waste treatment and energy recovery. Its working principle involves decomposing organic matter and other compounds in waste into gaseous, liquid, and solid products through high temperatures, thereby achieving energy recovery and waste treatment.
[0003] During operation, the internal pressure of existing pyrolysis furnaces varies with the internal oxygen content. However, existing pyrolysis furnaces typically only have one air inlet on the side. When there are many pyrolysis materials inside the furnace, the burner may not supply enough gas, resulting in incomplete combustion of the pyrolysis materials and the generation of a large amount of flue gas. This leads to an increase in gas concentration and pressure inside the furnace, increasing the danger of the pyrolysis furnace and reducing the efficiency of pyrolysis. Utility Model Content
[0004] The purpose of this invention is to provide a pressure control device for a pyrolysis furnace, which addresses the problem mentioned in the background art where the internal pressure of an existing pyrolysis furnace varies with the internal oxygen content during use. Furthermore, existing pyrolysis furnaces typically only have one air inlet on their side. When there are many pyrolysis materials inside the furnace, the burner's air supply is insufficient, resulting in incomplete combustion of the pyrolysis materials and the generation of a large amount of flue gas. This leads to an increase in gas concentration and pressure within the furnace, reducing the efficiency of pyrolysis.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pyrolysis furnace pressure control device, comprising a furnace body, a control unit, and a crushing unit:
[0006] The furnace body has a feed inlet on the side of the furnace body, an exhaust port on the top of the furnace body, and a base at the bottom of the furnace body. The control unit is located inside the furnace body and has a spiral air pipe inside the furnace body, a connecting pipe on the side of the furnace body, and a fan on the side of the connecting pipe. The fan sends external air into the furnace body through the spiral air pipe connected to the connecting pipe. The crushing unit is located inside the furnace body and has a crushing roller rotating inside the base and a motor on the side of the base. The output end of the motor is connected to the crushing roller, and the motor drives the crushing roller to rotate to crush the pyrolysis slag.
[0007] By adopting the above technical solution, when pyrolyzing an object, external air can be sent into the spiral gas pipe through a connecting pipe by a blower, so that there is sufficient oxygen inside the furnace, thereby improving the pyrolysis efficiency of the pyrolysis furnace.
[0008] Preferably, the furnace body also has a slag discharge trough opened inside the base and a collection box slidably disposed inside the slag discharge trough, the slag discharge trough being located directly below the crushing roller.
[0009] By adopting the above technical solution, the pyrolysis slag can be collected in the collection box through the slag discharge chute.
[0010] Preferably, the control unit also has a plurality of air inlet pipes formed on the surface of the spiral air pipe, and the plurality of air inlet pipes are all oriented toward the center of the furnace body.
[0011] By adopting the above technical solution, sufficient oxygen can be provided inside the furnace body through the guidance of the spiral gas pipe.
[0012] Preferably, the spiral gas pipe is spiral-shaped and located inside the furnace body, and the upper and lower ends of the spiral gas pipe are connected to the blower through connecting pipes.
[0013] By adopting the above technical solution, external air can be sent into the spiral gas pipe through the connecting pipe by the blower, and then enter the interior of the furnace body.
[0014] Preferably, the base has a rotating groove inside, and the two crushing rollers are embedded in the rotating groove and rotatably connected to the base.
[0015] By adopting the above technical solution, the two crushing rollers can be rotated inside the base.
[0016] Preferably, the crushing section also has helical blades disposed on the side of the crushing rollers, the two crushing rollers are mirror images of each other, the threads of the two helical blades are mirror symmetrical along the center of the helical blades, and a slag discharge trough is located directly below the helical blades, the slag discharge trough having an inclined surface.
[0017] By adopting the above technical solution, when the motor drives the spiral blades to rotate, it can not only crush the slag, but also move the slag at both ends towards the middle of the slag discharge trough, thus preventing the slag from accumulating at both ends and blocking the slag discharge trough.
[0018] Preferably, the crushing section further includes a gear disposed at one end of the crushing roller, and the two gears are meshed together.
[0019] By adopting the above technical solution, the motor can drive two crushing rollers to rotate simultaneously.
[0020] Compared with the prior art, the beneficial effects of this utility model are: by setting up a control unit, when the object is pyrolyzed, the external air can be sent into the spiral gas pipe through the connecting pipe by the fan, so that there is sufficient oxygen inside the furnace, the pressure inside the pyrolysis furnace can be controlled, and the object can be pyrolyzed more completely, thereby improving the pyrolysis efficiency of the pyrolysis furnace. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this application;
[0022] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this application;
[0023] Figure 3 This is a schematic diagram of the overall cross-sectional structure of this application;
[0024] Figure 4 This is a schematic diagram of the control unit structure of this application;
[0025] Figure 5 This is a schematic diagram of the structure of the fractured part in this application.
[0026] In the diagram: 1. Furnace body; 101. Feed inlet; 102. Exhaust outlet; 103. Base; 104. Slag discharge trough; 105. Collection box; 2. Control unit; 201. Spiral air pipe; 202. Air inlet pipe; 203. Connecting pipe; 204. Fan; 3. Crushing unit; 301. Crushing roller; 302. Spiral blade; 303. Gear; 304. Motor. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example 1
[0029] Please see Figure 1 , Figure 2 and Figure 3 This embodiment provides a technical solution: a pyrolysis furnace pressure control device, comprising a furnace body 1, a control unit 2, and a crushing unit 3.
[0030] The inner wall of the furnace body 1 is provided with heating wires for heating the interior of the furnace body 1. The furnace body 1 has a feed inlet 101 located on the side of the furnace body 1, an exhaust port 102 located at the top of the furnace body 1, and a base 103 located at the bottom of the furnace body 1. The control unit 2 is located inside the furnace body 1 and has a spiral air pipe 201 located inside the furnace body 1. A connecting pipe 203 is located on the side of the furnace body 1, and a fan 204 is located on the side of the connecting pipe 203. The fan 204 sends external air into the interior of the furnace body 1 through the spiral air pipe 201 connected to the connecting pipe 203. The crushing unit 3 is located inside the furnace body 1, and a crushing roller 301 is rotatably mounted inside the base 103. A motor 304 is located on the side of the base 103. The output end of motor 304 is connected to crushing roller 301. Motor 304 drives crushing roller 301 to rotate to crush the pyrolysis slag. A slag discharge trough 104 is provided inside the base 103. A collection box 105 is slidably arranged inside the slag discharge trough 104. The slag discharge trough 104 is located directly below crushing roller 301, allowing the pyrolysis slag to enter the collection box 105 for collection through the slag discharge trough 104. During the pyrolysis operation, external air can be sent into the spiral gas pipe 201 through connecting pipe 203 by fan 204, so that there is sufficient oxygen inside the furnace body 1, the pressure inside the furnace body 1 can be controlled, and the pyrolysis of the material can be more complete, thereby improving the pyrolysis efficiency of the pyrolysis furnace.
[0031] Example 2
[0032] Please see Figure 3 , Figure 4 and Figure 5 This embodiment provides a technical solution: a pyrolysis furnace pressure control device, including a control unit 2, a spiral gas pipe 201, and an inlet pipe 202.
[0033] Several air inlet pipes 202 are provided on the surface of the spiral air pipe 201. All air inlet pipes 202 face the center of the furnace body 1. The spiral air pipe 201 can guide the furnace body 1 to have sufficient oxygen. The spiral air pipe 201 is spiral in shape and located inside the furnace body 1. The upper and lower ends of the spiral air pipe 201 are connected to the blower 204 through the connecting pipe 203. The blower 204 can send external air into the spiral air pipe 201 through the connecting pipe 203 and then into the interior of the furnace body 1.
[0034] Example 3
[0035] Please see Figure 3 , Figure 4 and Figure 5 This embodiment provides a technical solution: a pyrolysis furnace pressure control device, including a crushing section 3, a crushing roller 301, and a spiral blade 302.
[0036] The base 103 has a rotating groove inside, and two crushing rollers 301 are embedded in the rotating groove and rotatably connected to the base 103, allowing the two crushing rollers 301 to rotate inside the base 103. Spiral blades 302 are provided on the side of the crushing rollers 301, and the two crushing rollers 301 are mirror images of each other. The threads of the two spiral blades 302 are mirror symmetrical along the center of the spiral blades 302. Directly below the spiral blades 302 is a slag discharge trough 104, which has an inclined surface. When the motor 304 drives the spiral blades 302 to rotate, it can move the slag at both ends towards the middle of the slag discharge trough 104 while crushing the slag, thus preventing the slag from accumulating at both ends and blocking the slag discharge trough 104. A gear 303 is provided at one end of the crushing rollers 301, and the two gears 303 are meshed, allowing the motor 304 to drive the two crushing rollers 301 to rotate simultaneously.
[0037] Working principle: First, the device is powered on. Then, the object to be pyrolyzed is fed into the furnace body 1 through the feed inlet 101. The furnace body 1 is then heated to complete the pyrolysis operation. The fumes generated during the pyrolysis process are discharged from the exhaust port 102. The base 103 has a rotating groove inside. Two crushing rollers 301 are embedded in the rotating groove and rotatably connected to the base 103. Spiral blades 302 are provided on the side of the crushing rollers 301. The two crushing rollers 301 are mirror images of each other. The threads of the two spiral blades 302 are mirror-symmetrical along the center of the spiral blades 302. Directly below the spiral blades 302 is the slag discharge trough 104, which has an inclined surface. When the motor 304 drives the spiral blades 302 to rotate... At the same time, while crushing the slag, it can also move the slag at both ends towards the middle position of the slag discharge trough 104, so as to avoid the slag accumulating at both ends and blocking the slag discharge trough 104. The pyrolysis slag enters the collection box 105 through the slag discharge trough 104 for collection. When pyrolysis is performed, the blower 204 can send external air into the spiral gas pipe 201 through the connecting pipe 203. The spiral gas pipe 201 is spiral-shaped and located inside the furnace body 1. Several air inlet pipes 202 are opened on the surface of the spiral gas pipe 201. The air inlet pipes 202 are all facing the center of the furnace body 1. The spiral gas pipe 201 can guide the furnace body 1 to have sufficient oxygen, thereby improving the pyrolysis efficiency of the pyrolysis furnace.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pyrolysis furnace pressure control apparatus, characterized by, The utility model relates to a pyrolysis furnace, which comprises: a furnace body (1) having a feeding port (101) arranged on the side of the furnace body (1), an exhaust port (102) arranged on the top of the furnace body (1), and a base (103) arranged on the bottom of the furnace body (1); a control part (2) arranged inside the furnace body (1), the control part (2) having a spiral air pipe (201) arranged inside the furnace body (1), a connecting pipe (203) arranged on the side of the furnace body (1), and a fan (204) arranged on the side of the connecting pipe (203), the fan (204) sending external air into the inside of the furnace body (1) through the spiral air pipe (201) connected with the connecting pipe (203); a crushing part (3) arranged inside the furnace body (1), the crushing part (3) having a crushing roller (301) rotatably arranged inside the base (103) and a motor (304) arranged on the side of the base (103), the output end of the motor (304) being connected with the crushing roller (301), the motor (304) driving the crushing roller (301) to rotate to crush the pyrolyzed cinder.
2. A pyrolysis furnace pressure control apparatus according to claim 1, wherein: The furnace body (1) further has a cinder discharge groove (104) arranged inside the base (103) and a collection box (105) slidably arranged inside the cinder discharge groove (104), the cinder discharge groove (104) being located directly below the crushing roller (301).
3. A pyrolysis furnace pressure control apparatus according to claim 1, wherein: The control part (2) further has a plurality of air inlet pipes (202) arranged on the surface of the spiral air pipe (201), the plurality of air inlet pipes (202) all being directed towards the center of the furnace body (1).
4. A pyrolysis furnace pressure control apparatus as claimed in claim 1, wherein: The spiral air pipe (201) is in a spiral shape and located inside the furnace body (1), the upper and lower ends of the spiral air pipe (201) being connected with the fan (204) through the connecting pipe (203).
5. A pyrolysis oven pressure control apparatus as defined in claim 1, wherein: The base (103) has a rotating groove arranged inside, and the two crushing rollers (301) are embedded in the rotating groove and rotatably connected with the base (103).
6. A pyrolysis oven pressure control apparatus as defined in claim 1, wherein: The crushing part (3) further has a spiral blade (302) arranged on the side of the crushing roller (301), the two crushing rollers (301) being mirror-symmetrically arranged, the threads of the two spiral blades (302) being mirror-symmetrically arranged along the center of the spiral blade (302), the spiral blade (302) being directly below the cinder discharge groove (104), and the cinder discharge groove (104) being provided with an inclined surface.
7. A pyrolysis furnace pressure control apparatus according to claim 6, wherein: The crushing part (3) further has a gear (303) arranged at one end of the crushing roller (301), and the two gears (303) are in meshing connection.