Efficient incinerator rotary kiln system
By controlling the amount of feed through the implemented worm gear and worm wheel mechanism, the problem of incomplete combustion caused by excessive feeding in the existing technology is solved, thus achieving efficient combustion and waste heat recovery.
Patent Information
- Application Number
- CN202520192367.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-07
AI Technical Summary
The existing rotary kiln cannot control the amount of material fed during feeding, resulting in poor combustion quality.
The opening and closing of the plate is controlled by a servo motor-driven worm gear and worm wheel mechanism. Combined with a gear system and a rotating rod of the gear system, the opening and closing of the plate is controlled by the servo motor-driven worm gear and worm wheel mechanism, which controls the feeding quantity, and waste heat is recovered through an induced draft fan and air duct.
It achieves precise control over the amount of feed, avoids incomplete combustion, improves combustion quality, and reduces heat loss through waste heat recovery.
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Figure CN223740798U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rotary kiln technical field especially relates to a kind of high-efficiency incinerator rotary kiln system. BACKGROUND
[0002] Rotary kiln is a kind of equipment widely used in industrial production field, it is mainly used to carry out mechanical, physical or chemical treatment to solid material, a series of physical and chemical changes occur to material by high-temperature calcination, thereby transforming into high-quality product.
[0003] Most rotary kiln is directly transported material to rotary kiln interior when feeding, cannot control the quantity of feeding, if feeding is too much, influence incineration quality, for this, a kind of high-efficiency incinerator rotary kiln system is presented. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in prior art and proposes a kind of high-efficiency incinerator rotary kiln system.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of high-efficiency incinerator rotary kiln system, including base, the upper surface of the base is fixedly connected with two first fixed seat, the upper surface of one of the first fixed seat is fixedly connected with feeding cylinder, the upper surface of the feeding cylinder is fixedly connected with feeding pipe, the upper surface of the feeding pipe is fixedly connected with feeding hopper, the side of the feeding pipe is fixedly connected with fixed plate, the fixed plate is equipped with rotating structure, the upper surface of another first fixed seat is fixedly connected with discharge cylinder, the discharge cylinder and feeding cylinder inside are rotatably connected with rotary kiln main body, the side of the discharge cylinder is fixedly connected with burner, the side of the discharge cylinder is fixedly connected with induced draft fan, the air outlet of the induced draft fan extends to the inside of rotary kiln main body, the suction end of the induced draft fan is fixedly connected with air pipe, the one end of the air pipe is fixedly connected with the upper surface of feeding cylinder;
[0006] The rotating structure includes first servo motor fixedly connected at the bottom of fixed plate, the output shaft of the first servo motor is fixedly connected with worm.
[0007] As a further description of the above technical solution:
[0008] The feeding pipe is rotatably connected with two rotating rods, each rotating rod is fixedly connected with opening and closing plate, one end of each rotating rod is fixedly connected with worm gear, each worm gear is meshed with worm.
[0009] As a further description of the above technical solution:
[0010] The upper surface of the base is fixedly connected with two second fixing seats, the upper surface of each second fixing seat is provided with a rotating groove, each rotating groove is rotatably connected with a rotating roller, and each rotating roller is attached to the rotary kiln body.
[0011] As a further description of the above technical solution:
[0012] The upper surface of the base is fixedly connected with a third fixing seat, the upper surface of the third fixing seat is fixedly connected with a gear cover, the gear cover is rotatably connected with the rotary kiln body, and the rotary kiln body is fixedly connected with a second gear.
[0013] As a further description of the above technical solution:
[0014] The upper surface of the gear cover is fixedly connected with a stabilizing block, and the air pipe penetrates through and is fixedly connected to one side of the stabilizing block.
[0015] As a further description of the above technical solution:
[0016] The upper surface of the base is fixedly connected with a fourth fixing seat, the upper surface of the fourth fixing seat is fixedly connected with a second servo motor and a speed reducer, and the output shaft of the second servo motor is fixedly connected with the transmission shaft of the speed reducer.
[0017] As a further description of the above technical solution:
[0018] The upper surface of the base is fixedly connected with a fixed column, one side of the fixed column is rotatably connected with a first gear, the other transmission shaft of the speed reducer is fixedly connected with one side of the first gear, and the first gear is meshingly connected with the second gear.
[0019] The utility model has the advantages of the following beneficial effects:
[0020] 1. Compared with the prior art, the high-efficiency incinerator rotary kiln system is provided with a first servo motor, a worm, a rotating rod, an opening and closing plate and a worm gear, the first servo motor drives the worm to rotate, the worm drives two worm gears to rotate, the two worm gears drive corresponding rotating rods to rotate, and the two rotating rods drive corresponding opening and closing plates to rotate, so that the amount of feeding is controlled by the size of the opening and closing opening of the two opening and closing plates, and the incomplete incineration caused by excessive feeding and the influence of incineration quality are avoided.
[0021] 2. Compared with the prior art, the high-efficiency incinerator rotary kiln system is provided with an induced draft fan and an air pipe, when the rotary kiln body is incinerated, the induced draft fan blows part of the high temperature to one end of the feeding cylinder, the hot air at one end of the feeding cylinder is transported into the induced draft fan through the air pipe and then blown into the rotary kiln body again, the waste heat in the rotary kiln body is recovered, and the loss of heat is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 A three-dimensional structure schematic view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0023] Figure 2 A plan view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0024] Figure 3 A sectional view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0025] Figure 4 A first gear and a second gear schematic view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0026] Figure 5 A second fixed seat and a rotating roller schematic view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0027] Figure 6 A second fixed seat and a rotating roller exploded view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0028] Figure 7 A rotating structure schematic view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0029] Figure 8 A rotating structure exploded view of a high-efficiency incinerator rotary kiln system is provided in the present application.
[0030] Legend:
[0031] 1, base; 2, first fixed seat; 3, feeding cylinder; 4, feeding pipe; 5, fixed plate; 6, rotating structure; 601, first servo motor; 602, worm; 603, rotating rod; 604, opening and closing plate; 605, worm gear; 7, discharging cylinder; 8, induced draft fan; 9, air pipe; 10, rotary kiln main body; 11, second fixed seat; 12, rotating roller; 13, third fixed seat; 14, gear cover; 15, stabilizing block; 16, fourth fixed seat; 17, second servo motor; 18, speed reducer; 19, first gear; 20, second gear; 21, burner. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0033] Referring to Figures 1 to 8 The utility model provides a kind of high -efficient incinerator rotary kiln system provided by the utility model: including base 1, the upper surface of base 1 is fixedly connected with two first fixed seat 2, the upper surface of one of first fixed seat 2 is fixedly connected with feeding cylinder 3, the upper surface of feeding cylinder 3 is fixedly connected with feeding pipe 4, the upper surface of feeding pipe 4 is fixedly connected with feeding hopper, one side of feeding pipe 4 is fixedly connected with fixed plate 5, and rotating structure 6 is equipped on fixed plate 5, the upper surface of another first fixed seat 2 is fixedly connected with discharging cylinder 7, and rotating kiln main body 10 is rotatably connected inside discharging cylinder 7 and feeding cylinder 3, the upper surface of base 1 is fixedly connected with two second fixed seat 11, rotating groove is set in the upper surface of each second fixed seat 11, rotating roller 12 is rotatably connected in each rotating groove, each rotating roller 12 is attached with rotating kiln main body 10, and rotating roller 12 is favorable to reduce the friction with rotating kiln main body 10, make rotating kiln main body 10 spin smoothly, the upper surface of base 1 is fixedly connected with third fixed seat 13, the upper surface of third fixed seat 13 is fixedly connected with gear cover 14, gear cover 14 can reduce the probability that impurity falls on second gear 20, gear cover 14 is rotatably connected with rotating kiln main body 10, second gear 20 is fixedly connected on rotating kiln main body 10, the upper surface of base 1 is fixedly connected with fourth fixed seat 16, the upper surface of fourth fixed seat 16 is fixedly connected with second servo motor 17 and speed reducer 18, the output shaft of second servo motor 17 is fixedly connected with the transmission shaft of speed reducer 18, the upper surface of base 1 is fixedly connected with fixed column, one side of fixed column is rotatably connected with first gear 19, another transmission shaft of speed reducer 18 is fixedly connected with one side of first gear 19, first gear 19 is engagedly connected with second gear 20, the upper surface of gear cover 14 is fixedly connected with stabilizing block 15, one side of discharging cylinder 7 is fixedly connected with combustor 21;
[0034] In order to realize the purpose of waste heat recovery, one side of discharging cylinder 7 is fixedly connected with induced draft fan 8, the air outlet of induced draft fan 8 extends to the inside of rotating kiln main body 10, the suction end of induced draft fan 8 is fixedly connected with air pipe 9, air pipe 9 penetrates and is fixedly connected on one side of stabilizing block 15, one end of air pipe 9 is fixedly connected with the upper surface of feeding cylinder 3, when incinerating rotating kiln main body 10, part of high temperature is blown to one end of feeding cylinder 3 by induced draft fan 8, then the hot air at one end of feeding cylinder 3 is delivered into induced draft fan 8 through air pipe 9 and then is blown into rotating kiln main body 10 again, and the waste heat in rotating kiln main body 10 is recovered, which is favorable to reduce the loss of heat;
[0035] In order to realize the purpose of rotation, the rotating structure 6 includes a first servo motor 601 fixedly connected at the bottom of the fixed plate 5, a worm 602 fixedly connected on the output shaft of the first servo motor 601, two rotating rods 603 rotatably connected inside the feeding pipe 4, an opening and closing plate 604 fixedly connected on each rotating rod 603, a worm gear 605 fixedly connected on one end of each rotating rod 603, each worm gear 605 being meshingly connected with the worm 602, the first servo motor 601 driving the worm 602 to rotate, the worm 602 driving the two worm gears 605 to rotate, the two worm gears 605 driving the corresponding rotating rods 603 to rotate, and the two rotating rods 603 driving the corresponding opening and closing plates 604 to rotate, so as to control the amount of feeding through the size of the opening and closing of the two opening and closing plates 604, avoid incomplete incineration when feeding too much, and affect the incineration quality.
[0036] Working principle: the first servo motor 601 drives the worm 602 to rotate, the worm 602 drives the two worm gears 605 to rotate, the two worm gears 605 drive the corresponding rotating rods 603 to rotate, the two rotating rods 603 drive the corresponding opening and closing plates 604 to rotate, the amount of feeding is controlled through the size of the opening and closing of the two opening and closing plates 604, incomplete incineration is avoided when feeding too much, and the incineration quality is affected, when the rotary kiln main body 10 is incinerated, part of the high temperature is blown to one end of the feeding cylinder 3 through the induced draft fan 8, then the hot air at one end of the feeding cylinder 3 is delivered into the induced draft fan 8 through the air pipe 9 and then blown into the rotary kiln main body 10 again, the waste heat in the rotary kiln main body 10 is recycled, and the heat loss is reduced.
[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A high efficiency incinerator rotary kiln system comprising a base (1) characterised in that: The upper surface of the base (1) is fixedly connected with two first fixed seats (2), the upper surface of one of the first fixed seats (2) is fixedly connected with a feeding cylinder (3), the upper surface of the feeding cylinder (3) is fixedly connected with a feeding pipe (4), the upper surface of the feeding pipe (4) is fixedly connected with a feeding hopper, one side of the feeding pipe (4) is fixedly connected with a fixed plate (5), the fixed plate (5) is provided with a rotating structure (6), the upper surface of the other first fixed seat (2) is fixedly connected with a discharging cylinder (7), the discharging cylinder (7) and the feeding cylinder (3) are rotatably connected with a rotary kiln main body (10) inside, one side of the discharging cylinder (7) is fixedly connected with a burner (21), one side of the discharging cylinder (7) is fixedly connected with an induced draft fan (8), the air outlet of the induced draft fan (8) extends into the rotary kiln main body (10), the air suction end of the induced draft fan (8) is fixedly connected with an air pipe (9), one end of the air pipe (9) is fixedly connected with the upper surface of the feeding cylinder (3). The rotating structure (6) comprises a first servo motor (601) fixedly connected to the bottom of the fixed plate (5), and a worm (602) is fixedly connected to the output shaft of the first servo motor (601).
2. A high efficiency incinerator rotary kiln system according to claim 1, wherein: The feeding pipe (4) is rotatably connected with two rotating rods (603), the rotating rods (603) are fixedly connected with opening and closing plates (604), one end of the rotating rods (603) is fixedly connected with worm gears (605), and the worm gears (605) are meshed with the worm (602).
3. A high efficiency incinerator rotary kiln system according to claim 1, wherein: The upper surface of the base (1) is fixedly connected with two second fixed seats (11), the upper surface of each second fixed seat (11) is provided with a rotating groove, each rotating groove is rotatably connected with a rotating roller (12), and each rotating roller (12) is attached to the rotary kiln main body (10).
4. A high efficiency incinerator rotary kiln system according to claim 1, wherein: The upper surface of the base (1) is fixedly connected with a third fixed seat (13), the upper surface of the third fixed seat (13) is fixedly connected with a gear cover (14), the gear cover (14) is rotatably connected with the rotary kiln main body (10), and the rotary kiln main body (10) is fixedly connected with a second gear (20).
5. A high efficiency incinerator rotary kiln system according to claim 4 wherein: The upper surface of the gear cover (14) is fixedly connected with a stabilizing block (15), and the air pipe (9) penetrates through and is fixedly connected to one side of the stabilizing block (15).
6. A high efficiency incinerator rotary kiln system according to claim 1, wherein: The upper surface of the base (1) is fixedly connected with a fourth fixed seat (16), the upper surface of the fourth fixed seat (16) is fixedly connected with a second servo motor (17) and a speed reducer (18), and the output shaft of the second servo motor (17) is fixedly connected with the transmission shaft of the speed reducer (18).
7. A high efficiency incinerator rotary kiln system according to claim 6 wherein: The upper surface of the base (1) is fixedly connected with a fixed column, one side of the fixed column is rotatably connected with a first gear (19), the other transmission shaft of the speed reducer (18) is fixedly connected with one side of the first gear (19), and the first gear (19) is meshed with the second gear (20).